Dennis:

Its perfect! I tripple checked it with a square on each side both
front and rear. Its right on!

Whats next?


On Jan 27, 11:41 pm, Dennis Hammerl <[email protected]> wrote:
> You didn't say you had the tubes off. Start at the common 3/8" position. 
> We'll attend to those little details later. When you let the bike settle on 
> the axle, keep the jack/s in place, we'll need them to support it during 
> alignment. First order of business is to make this thing as straight as can 
> be. Later is brakes, tube height,,, for now just the wheel in place. The 
> method is quite simple once you understand how all this fits together. If it 
> cannot be corrected in this manner, we look farther.
>
> ________________________________
> From: Snookfever <[email protected]>
> To: Nighthawk Motorcycle Lovers! <[email protected]>
> Sent: Wed, January 27, 2010 11:05:56 PM
> Subject: [Nighthawk Lovers] Re: alignment further
>
> Dennis:
>
> Bearings seem fine, spacer is present, spedo tangs looks fine and were/
> are aligned. I cleaned out the factory grease in the spedo and
> replaced with a quality bearing grease. Japan doesnt make good grease
> and they are very skimpy with it. Before setting the wheel to the
> forks, shouldn't I set the forks to the bike? How far above the upper
> clamp should I set each fork?  Left and right the same height? Shop
> manual gives no guidence as to fork placement in the clamps and I did
> not mark them last year when I replaced the fork seals.
>
> I fabricated independent adjustable jacks for each side of the bike to
> hold the front end off the ground while on the center stand so I could
> replace the fork seals last year. However they are not adjustable once
> the weight is on them, so I am going to have to wait until I can get
> some help to square the rear wheel and lower the forks onto the
> wheel.
>
> Glen.
>
> On Jan 27, 9:41 pm, Dennis Hammerl <[email protected]> wrote:
>
>
>
> > Bearings good ? spacer present ? Speedometer drive tangs in proper place ?  
> > Reassemble and snug (not torque) axle nut. Bike is on center stand.. right 
> > ? Use a carpenters square against the back wheel and shim one of the center 
> > stand feet if need be so that the rear wheel is a perfect 90 to the floor. 
> > You need this as a reference when putting the front end back together. Bike 
> > supported by some kind of adjustable jack ? Lower front end till it rests 
> > on the axle. Leave calipers off at this point. Lightly snug the fork bottom 
> > clamps against the axle. (finger tight) Check for alignment with rear 
> > wheel. Report back.
>
> > ________________________________
> > From: Snookfever <[email protected]>
> > To: Nighthawk Motorcycle Lovers! <[email protected]>
> > Sent: Wed, January 27, 2010 6:21:36 PM
> > Subject: [Nighthawk Lovers] Re: alignment further
>
> > Dennis:
>
> > After an over night soak in blaster and a longer wrench from a
> > neighbor I got the axel apart.  The axel is straight and all parts are
> > present according to my shop manual.
>
> > What next?
>
> > Captain Obvious:  Yes, I have been using "PB"  Blaster and a Heat Gun,
> > would have used a torch but I did not want to melt the bearring dust
> > covers or plastic gears in the spedo. The problem was leverage... size
> > does matter!
>
> > Glen
>
> > On Jan 27, 3:21 pm, Dennis Hammerl <[email protected]> wrote:
>
> > > I am starting to lose it.
>
> > > ________________________________
> > > From: Kim Paddock <[email protected]>
> > > To: [email protected]
> > > Sent: Wed, January 27, 2010 8:35:10 AM
> > > Subject: Re: [Nighthawk Lovers] Re: alignment further
>
> > > Hey Dennis...will you tell this wingnut that he needs to use PB blaster 
> > > to get his axle nut loose? He listens to you...somewhat.
>
> > > ________________________________
> > > From: Dennis Hammerl <[email protected]>
> > > To: [email protected]
> > > Sent: Tue, January 26, 2010 9:36:26 PM
> > > Subject: Re: [Nighthawk Lovers] Re: alignment further
>
> > > I wouldn't reassemble it till I found out why that is. Too many parts in 
> > > there to disregard. Stepped spacer one side, speedometer drive other 
> > > side. Two bearings, spacer inside. Axle nut 54' lbs. should be tight but 
> > > not stuck on unless over tightened. Over tightened would damage bearings 
> > > and pull fork tubes together. Missing internal spacer would allow nut to 
> > > be over tightened. Incorrect drive installation would spread forks. Maybe 
> > > it's fine. The bottom line is, it's your butt. For me, I wanna' know. The 
> > > tire was the giveaway that something is wrong. Don't quit untill you know 
> > > and correct it. I can't work this way, my job depends on me doing it 
> > > right. For me, I'd put a socket on the fixed end bolt head and clamp a 
> > > breaker bar in a vise, and use the same deal on the nut end. Put a piece 
> > > of pipe on the bar and...it's coming off. I can't let a customer ride a 
> > > bike I "think" is OK. It better be right.
>
> > > ________________________________
> > > From: Snookfever <[email protected]>
> > > To: Nighthawk Motorcycle Lovers! <[email protected]>
> > > Sent: Tue, January 26, 2010 8:42:32 PM
> > > Subject: [Nighthawk Lovers] Re: alignment further
>
> > > Dennis:
>
> > > I cant get the axel nut loose and I am afraid I am going to break a
> > > nuckle or worse something on the bike.   The wheel appears to spin
> > > true.I think the axel is fine.  I would like to proceed with
> > > reassembly.  Please advise.  Please note I have replaced the brake
> > > pads already.
>
> > > Glen
>
> > > On Jan 26, 12:41 am, Dennis Hammerl <[email protected]> wrote:
>
> > > > Send pix as attachments. The wear you describe is not right. Pads 
> > > > should wear evenly. Wheel is cocked to do this. Your measurements 
> > > > showed this too. That would cause the contact patch to be off-center. A 
> > > > careful re-assembly is going to take care of this. Still have to 
> > > > inspect the axle and get that right first. Gee, this bike will be 
> > > > totally different when you get done. Handle and brake better.
>
> > > > ________________________________
> > > > From: Snookfever <[email protected]>
> > > > To: Nighthawk Motorcycle Lovers! <[email protected]>
> > > > Sent: Tue, January 26, 2010 12:29:33 AM
> > > > Subject: [Nighthawk Lovers] Re: alignment further
>
> > > > Dennis;
>
> > > > I do not know how to post a picture to an existing string.  The pads
> > > > are worn as if on a skew. One pads is thinner at the top then it is at
> > > > the bottom and the other pad is the opposite thicker on  the top then
> > > > on the bottom. Wheel spin was relative to axel in hand.  When in the
> > > > forks without brakes wheel spins smooth and easy. I took a picture of
> > > > the pads and will try to e-mail to you directly.Still can get nut off
> > > > soking it in blaster.
>
> > > > Glen
>
> > > > On Jan 25, 11:22 pm, Dennis Hammerl <[email protected]> wrote:
>
> > > > > Wear is uneven ? Send pix. Wheel requires some effort to turn ? 
> > > > > Something very wrong here. Get the axle apart and see. Resolve this 
> > > > > before we go any further. This sounds like an assembly problem. 
> > > > > Incorrect order of assembly or parts missing. The speedo drive cannot 
> > > > > drag the wheel down but a missing bearing spacer would. Let's see the 
> > > > > pads and what they tell us. The wear pattern is a giveaway.
>
> > > > > ________________________________
> > > > > From: Snookfever <[email protected]>
> > > > > To: Nighthawk Motorcycle Lovers! <[email protected]>
> > > > > Sent: Mon, January 25, 2010 9:27:36 PM
> > > > > Subject: [Nighthawk Lovers] Re: alignment further
>
> > > > > Dennis:
>
> > > > > I have rexamined everything very closley and here is what I found:
>
> > > > > Found a very small amount of play in the neck, tightened 1/8 turn.
>
> > > > > Brake pads are mettalic and wear is uneven and down to 1/8 inch or
> > > > > less (I have new organic pads).
>
> > > > > I still cant get axle nut loose. Fok oil leaked out of the anti-dive
> > > > > adjust. Leak is now fixed will try to get axle nut off again later.
> > > > > Spinning wheel in the forks it looked true and has no play. Axle spins
> > > > > but not without effort, I am  assuming speedo is slowing it down.
>
> > > > > I examined the fork tubes carefully with a strait edge and I cant find
> > > > > any defects.
>
> > > > > What course of action do you recommend next?
>
> > > > > Glen
>
> > > > > On Jan 24, 11:12 pm, Dennis Hammerl <[email protected]> wrote:
>
> > > > > > Is there any movement of the relationship between the upper and 
> > > > > > lower fork bridges while twisting ? Did you get the axle out ?
> > > > > > While twisting the tubes, is there any movement of the very bottom 
> > > > > > of the fork ? Your measurements show that there is something flexed 
> > > > > > somewhere. The first things to flex are fork tubes. That's why this 
> > > > > > is so important. If you can't find any deviation in any component, 
> > > > > > then let's try reassembly in a very special sequence.
>
> > > > > > ________________________________
> > > > > > From: Snookfever <[email protected]>
> > > > > > To: Nighthawk Motorcycle Lovers! <[email protected]>
> > > > > > Sent: Sun, January 24, 2010 10:54:40 PM
> > > > > > Subject: [Nighthawk Lovers] Re: alignment further
>
> > > > > > Dennis:
>
> > > > > > Twisting forks in the clamps I do not notice any binding or tight
> > > > > > spots?  Now what?
>
> > > > > > Glen
>
> > > > > > On Jan 20, 10:51 pm, Dennis Hammerl <[email protected]> wrote:
>
> > > > > > > Other than disabling the anti-dive, it shouldn't make a 
> > > > > > > difference. There's something wrong with your bike and it may be 
> > > > > > > cured by careful re-assembly. But, don't hurry to get there.
>
> > > > > > > ________________________________
> > > > > > > From: Snookfever <[email protected]>
> > > > > > > To: Nighthawk Motorcycle Lovers! 
> > > > > > > <[email protected]>
> > > > > > > Sent: Wed, January 20, 2010 10:28:58 PM
> > > > > > > Subject: [Nighthawk Lovers] Re: alignment further
>
> > > > > > > Dennis:
>
> > > > > > > Not sure if this could  make a difference, but when I replace my 
> > > > > > > fork
> > > > > > > seals last year I disasembled the forks to clean out all the old 
> > > > > > > oil
> > > > > > > and I misplaced the ball berring and spring that act as the 
> > > > > > > holder for
> > > > > > > the anti dive adjustment nob. I assembled with out it and used an 
> > > > > > > o
> > > > > > > ring to hold the nob in place.  I recently found the ball bering 
> > > > > > > and
> > > > > > > spring and
>
> ...
>
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>
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