Sorry, that did sound a little terse. I'm very much used to listening to
people blast about how "filthy those damn diesels" are, and they always seem
to come back to a small handful of reports that used very poor control
methodology to support their points. Two of those reports originated with
CARB, which is not known to be very... objective... when dealing with
studies of diesel emissions.

Anywho.

There are several common misconceptions about diesels, trucking, and
industrial applications. For instance, what most folks don't know is that
the average OTR (Over The Road, semi, tractor-trailer, "big rig") truck has
an anticipated service life of ten years. MOST are replaced before that
time; for instance, it has been reported that major companies such as
WalMart, UPS and FED-EX try to turn their fleets over every ten years, often
by replacing trucks after only 5 years of service.

As a result, the average age of a truck on the road is closer to 8 years;
the oldest ones still running as parts of small fleets are only dating to
the mid-90s by now, with only the rare OO truck (owner-operated) featuring
an older age.

Delivery vehicles, such as the ubiquitous UPS-type trucks, have a similar
lifespan, and are typically replaced at 6-8 years of service.

City buses are usually rated at a 12 year lifespan (by what moron, I don't
know...) and are usually turned over at 8-9 years.

School buses are not typically rated for service life; depending on your
region and relative funding of schools, they can be anywhere from averaging
2 years of age to averaging 15.

Diesel engines in big trucks have typically lead the innovation curve for
the past 2-3 decades: they were the first to receive computerized injection
(as far back as the 80s the Bosch corporation had a functioning, marketable
system to control fuel injection on a pump-injected or unit-injected
industrial diesel; they were marvelously more efficient but also not
terribly durable, and did not sell well). Common rail fuel injection made
its debut back in the late 90s, well before cars were even considering
direct injection to be a viable option; modern CRTD engines support 7+
injection events per cylinder per cycle, including pre and post burn for
emissions regulation.

As early as 2000, Mercedes Benz was advertising a diesel engined heavy truck
wherein the truck's exhaust was cleaner than the air going into the engine,
when measuring VOCs, HC, CO, PM and other non-NOx, non-CO2 pollutant values.
The latest offerings from Cummins and Detroit. are making similar claims,
though their NOx values are added to the "lower out than in" category.

Often the biggest issue when poor maintenance is encountered is not the
laziness/greediness/ineptitude of the owner/operator/maintenance department
so much as availability of parts. This is an issue that has gotten
dramatically worse in recent years with the sudden heavy push to get
cleaner, more technology packed engines into service. Engine families are
receiving shorter and shorter production runs, and older engines are being
phased out rapidly. This makes it hard and expensive to find parts to do the
long-interval maintenance on some of these vehicles.

Take, for instance, the Cummins ISB series engine, specifically the ISB5.9.
Essentially, this is an "industrial" version of the venerable Cummins 6BT
engine. When it debuted, it featured direction injection controlled via DBW
-drive by wire- and utilizing an inline or rotary injection pump.

The original 6BT was rolled out into agricultural service (with a mechanical
injection pump and no electronics, 2v/cylinder) in 1984, found its way into
trucks in 1989, and essentially remained unchanged barring the occasional
back and forth between a rotary pump and an inline pump for fuel delivery.

The ISB rolled out in 1998, featured an electronic IP and 4-valves per
cylinder. It was quickly adopted into service through the coach and light
truck lines of production to replace the 6BT. After only /5 years/ they
dramatically overhauled it again, creating the ISB2 engine and introducing
common rail injection and reworked electronics, as well as a plethora of new
sensors. Finding parts for an ISB engine is becoming very difficult; we have
four 2003 models in our fleet of 26 buses. One of them smokes like a freight
train because the $900/each injector assemblies are NLA/find what you can
(Yeah, that's $5400 parts alone just for the injectors, plus other
consumables to get there).

Cummins has already replaced the ISB2 with the ISB6.7 after a mere 7 years
of service; it's already becoming expensive to find ISB2 common rail
injector assemblies ($1800+ each parts, 10+ hour job to replace).

Notice, both most recent ISB engine production runs have not even lasted the
full expected lifespan of the vehicles they were placed into. Engines are
being superceded and discontinued at a rate similar to that of a consumer
automobile, but with vehicles that are supposed to last /much/ longer.

I can't really comment on the lifespans of industrial applications, but I do
know that industrial diesel engines are some of the cleanest internal
combustion engines on the planet, both in fuel consumption and emissions
profile. Stationary engines have had emission controls long before most
on-road engines had them, owing to the narrower operation profiles, constant
high-load states and the fact that most of them are never freaking shut off.
Designing emission controls to work well with their duty profiles is
/simple/ and often even done voluntarily. Diesel Oxidation Catalysts are
commonplace, high EGR for part load applications common, and charge cooling
is typically much better than on-road setups.

Mobile Ag/Construction equipment, not so much, but even at the height of the
construction bubble their fuel usage was a small fraction of that used on
the roads, rails and in stationary applications.

Anyway.

Another issue is purely one of perception. We, almost as a rule, do not
notice when things are running well. Everything is going as it should, why
should we notice? It's when stuff goes wrong, such as a car blowing blue
smoke or a diesel spitting the black, that we notice. The general consensus
is that there are a -lot- of mismaintained heavy trucks on the road, but a
survey of vehicles actually traveling on the roads would bear out that
falsehood; poorly serviced trucks are quite definitely a very small minority
on the roadways.

Meanwhile, we obsess over CO2 while ignoring sulphur compounds from cars
(gasoline can be 90+ppm sulphur vs ULSD @ 15ppm), nano and microparticulates
from all vehicles, which are presently under study for their impact on the
health of inner city residents; the proportion of diesel to gasoline exhaust
there is very, very small, and the tight spaces make it inevitable that you
will partake of high quantities of these miniscule, damaging particles. VOC
emissions from refueling are also rarely considered; having a vehicle that
gets better fuel consumption will mean lower VOC release per unit driven; a
motorcycle would fare better than a car, here, despite more frequent fueling
stops.

Also, to judge the "green" score of a motorcycle vs a car, you would have to
look at such things as initial energy investment, congestion effects, the
roadway needs for transit, blacktop space for parking, and so on. I agree
that arguing over who is "best" is likely futile, as the statistics can
(obviously) be made to say whatever you want them to say, and if you focus
on one aspect, such as the incredibly low CO2, CO, HC and VOC emissions from
a diesel, someone else is going to scream at you for another aspect, such as
diesel's PM and NOx emissions (interestingly enough, if you look at
Particulate *count*, PM_count, you actually have worse particulate emissions
from the average modern gasoline car vs. an untrapped diesel. If you're
looking only at particulate *mass* the diesel loses again).


Long post is long, peace out folks.

-Kurt

On Thu, Oct 6, 2011 at 3:04 PM, Allen Thomas <[email protected]> wrote:

> Don't take offence Kurt, I didn't mean any. And true Gas just like anything
> that burns something creates pollution, and a discussion of what is worse is
> probably futile since its all bad. They say by grilling meat you are adding
> carcinogens. I read somewhere that lawnmowers are the largest contributors
> to urban smog. Supposedly coal fired power plants are the largest
> polluters.  I was just chiming in on a discussion about the pollution values
> of vehicles, and I feel that the small polution values of motorcycles pales
> in comparrison.  There are a lot of poorly maintained "dirty" diesel engines
> out there, more so than pre FI/Catalyst car engines because they are
> built for commercial usage, not only by trucks, but virtually all heavy
> equipment. BTW, congress passed a law in 2005 to force retrofitting diesel
> scrubbers, but it was never funded. From what I understand is that they are
> forcing better refinement of the fuel to remove the sulfides.
>
>
>

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