Sound advice.
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-----Original Message-----
From: Kyle Munz <[email protected]>
Sender: [email protected]
Date: Sun, 16 Oct 2011 00:03:22 
To: <[email protected]>
Reply-To: [email protected]
Subject: Re: [Nighthawk Lovers] Re: Day 2 : Power failure... help

I tore my fuseblock all apart. I removed the metal connectors from all the
plastic molex plugs and stretched them out so when it went back together
it'd be a tight connection. I also took light sandpaper to all the metal
bits to get rid of any corrosion. Then I packed it full of dielectric grease
before snapping it back together.

-Kyle


On Sat, Oct 15, 2011 at 11:52 PM, marcel cerdan <[email protected]>wrote:

> Ok, latest news...
>
> Took it all apart today. Did have 12.6v coming to the fuse box through
> the main connector, unplugged it and 2 others, and when I put them
> back in the second time... dashboard was on... for 10 seconds, then
> off... odd... So I did it again, this time is stayed on... figured I'd
> try my luck and start it... heard a click towards the battery, then
> all off again...
> Put it all back together, and the light was on, but very dim... like
> if the battery was drained...
> Checked the battery.. 12.4v... gggrrrr
>
> So I decided that if nothing else, the battery would charge for the
> night, even if the charger says it is fully charged.
>
> I'm giving this one more try tomorrow but all suggestions welcome...
>
> Stef
>
> On Oct 14, 1:03 pm, marcel cerdan <[email protected]> wrote:
> > So to the multiple questions... it doesn't say 12v on the fuse, but
> > the bike was working with it, and it looks original (based on
> > documentations), holding on each sides with the screws...
> >
> > For the ground wire, point taken. I'll check it out next. A side wire
> > also makes the ground (a battery maintenance connector was added), but
> > I'll check both saturday morning.
> >
> > Just one more thing to triple check : there are 4 fuses on the front,
> > one flat fuse next to the battery, and that's it.... right ?!
> >
> > Also, does anyone knows by heart what connectors from within the light
> > case I should reconnect to have some sign of life if I have the
> > ignition on and put my finger on the right issue ?! (like putting a
> > turning signal on the front and making sure it is connected in the
> > light...
> >
> > I'll look through the electrical chart to find where the 12v arrives
> > in the fuse panel... at least if I have power coming in, I know the
> > wiring between the battery and the panel is correct. Then I'll go back
> > to inspecting each plug in the back of the panel...
> >
> > ... long week-end ahead !
> >
> > On Oct 14, 10:33 am, James O'Gorman <[email protected]> wrote:
> >
> >
> >
> > > You would still see 12V at the fuse without a good ground connection.
> > > You're checking the voltage between the source and ground, bypassing
> any downstream parts of the circuit.
> >
> > > On Oct 14, 2011, at 06:52 AM, marcel cerdan wrote:
> >
> > > > Hummm ... I quickly checked last night but if I had a ground cable
> > > > issue I would not see my 12.6v on the two sides of the main fuse by
> > > > the battery when I turn the key on... Right ?! (it goes back to 0
> when
> > > > ignition is off)
> >
> > > > (scratch scratch the head.. )
> >
> > > > On Oct 14, 1:05 am, "Allen Thomas" <[email protected]> wrote:
> > > >> Did you remove clean and inspect your ground cables?
> > > >> Sent via BlackBerry by AT&T
> >
> > > >> -----Original Message-----
> > > >> From: marcel cerdan <[email protected]>
> >
> > > >> Sender: [email protected]
> > > >> Date: Thu, 13 Oct 2011 18:44:13
> > > >> To: Nighthawk Motorcycle Lovers!<[email protected]>
> > > >> Reply-To: [email protected]
> > > >> Subject: [Nighthawk Lovers] Re: Day 2 : Power failure... help
> >
> > > >> bouuuhhhhaaaaaaaaa !!!!
> >
> > > >> Rushed home from work, pulled out the tools, got cranking, fighting
> > > >> time (light going out and rain menacing)...
> >
> > > >> First checked battery... 12.56v... good... Double Checked main
> fuse...
> > > >> ok... made a quick test : turning the ignition key does cut the
> > > >> contact at the main fuse level, so the ignition key works...
> > > >> Took out the windshield, empty wires from light box, took it out,
> > > >> unhook horn, unhook fuse holder... checked the back, all seems ok...
> > > >> pushed all cables, wiggled, giggled... removed all fuses for a
> double
> > > >> check...
> > > >> NOTHING !!!
> > > >> (yes, I had reconnected all the wired after removing the casing to
> > > >> make sure at least something would come on...)
> >
> > > >> Put all back in place, took our saddle, follow up the wiring there
> > > >> (all good, no tape or anything like that), twisted the gas tank to
> > > >> check the wires under there.......
> >
> > > >> By the time all is back in place, it is night... and IT IS STILL
> DEAD
> > > >> IN THE WATER !
> >
> > > >> Ok, I didn't remove all the connectors behind the fuse box... maybe
> I
> > > >> should have... but I pushed hard on all the cables and nothing came
> > > >> up...
> >
> > > >> BBBBoouuuaaaahhhhh !!!!
> >
> > > >> Today's conclusions : battery is good, ignition does open power at
> the
> > > >> main fuse level...
> >
> > > >> Open to suggestions (Yes, I'll rip everything off that damn fuse box
> > > >> next time...)...
> >
> > > >> On Oct 13, 7:40 am, Kyle Munz <[email protected]> wrote:
> > > >>> I always start with the battery. It'd suck to circuit test the
> whole bike
> > > >>> only to find a dead battery. From there I'd move up to the ignition
> switch
> > > >>> and fuseblock.
> >
> > > >>> -Kyle
> > > >>> On Oct 12, 2011 8:04 PM, "marcel cerdan" <[email protected]>
> wrote:
> >
> > > >>>> Well I did the jiggle tonight, under freaking NJ rain, but I guess
> I
> > > >>>> didn't hit the right spot. 10mn only and I gave up, put the cover
> back
> > > >>>> on, and went to get dry...
> >
> > > >>>> Also looked at the key cylinder and it seems to be all there.
> >
> > > >>>> Next attempt friday afternoon, with a toolbox, more time, and a
> wish
> > > >>>> to succeed... Received the Clymer book meanwhile, which showed be
> how
> > > >>>> the support of the fusebox is holding. Any other leads I should
> look
> > > >>>> into while I'm at it on Friday ?! :-)
> >
> > > >>>> Week end is supposed to be nice and damn it, this bike is going to
> be
> > > >>>> revived !
> >
> > > >>>> On Oct 11, 4:31 pm, Kyle Munz <[email protected]> wrote:
> > > >>>>> Yep, it's the one under the headlight. Just to jiggle the wires
> and test
> > > >>>> for
> > > >>>>> loose connection you don't have to take anything off. To take the
> > > >>>> fuseblock
> > > >>>>> off for cleaning you have to strip it down a bit. This is a
> common enough
> > > >>>>> problem with the 650s. The connectors aren't very tight and cause
> arcing
> > > >>>> and
> > > >>>>> may even melt the plastic a bit. When you take it a part
> disassemble the
> > > >>>>> female ends of the to connectors so you can bend the contacts out
> a bit,
> > > >>>>> this way when it goes back together it's a tighter connection.
> I've got
> > > >>>> pics
> > > >>>>> of my teardown online athttp://www.kylemunz.com/nighthawk/?p=166
> >
> > > >>>>> -Kyle
> >
> > > >>>>> On Tue, Oct 11, 2011 at 3:14 PM, marcel cerdan <
> [email protected]
> > > >>>>> wrote:
> >
> > > >>>>>> Ok back of the fuse box I'll check ... Now we re talking about
> the
> > > >>>>>> front fuse box under the headlight behind the horns, not the 30a
> fuse
> > > >>>>>> holder by the battery, right ? (oh the newbee feeling suddenly
> > > >>>>>> invading my head...)
> >
> > > >>>>>> Now to have easy access there to check it all, it's headlight
> off it's
> > > >>>>>> mount and horns down, right ???
> >
> > > >>>>>> Also found out while checking wiring inside the headlight that
> the
> > > >>>>>> plastic framing of it had cracks. Any clue to find a new one ?
> (the
> > > >>>>>> small windshield was mounted touching the headlight... I guess
> it put
> > > >>>>>> on pressure with time)
> >
> > > >>>>>> Its a 650sc 1985...
> >
> > > >>>>>> Only rode it for a day and already miss the smooth engine ...
> :-)
> >
> > > >>>>>> On Oct 10, 10:03 pm, [email protected] wrote:
> > > >>>>>>> Kyle is correct. This is an ignition switch problem at the back
> of
> > > >>>> the
> > > >>>>>> fuse
> > > >>>>>>> box. I have an 84 650 and this has happened to me twice. I
> would be
> > > >>>>>> riding
> > > >>>>>>> along and the bike would just shut off, nothing worked. Some
> wire
> > > >>>>>> wiggling
> > > >>>>>>> at the fuse box and it would come back to life. This happened
> 5-6
> > > >>>> times
> > > >>>>>> one
> > > >>>>>>> day, not fun. A thorough cleaning of the 2 ignition plug
> connections
> > > >>>> at
> > > >>>>>> the
> > > >>>>>>> fuse box and dielectric grease solved the problem.
> >
> > > >>>>>>> On Sun, Oct 9, 2011 at 6:55 PM, marcel cerdan <
> [email protected]
> >
> > > >>>>>> wrote:
> > > >>>>>>>> OK,
> >
> > > >>>>>>>> Bought a very nice 1985 Nighthawk... yesterday. I drove 70
> miles
> > > >>>> back
> > > >>>>>>>> without any issues, runs like a kitten, battery remains
> charged
> > > >>>> (known
> > > >>>>>>>> issue...)
> >
> > > >>>>>>>> Happy  as a king
> >
> > > >>>>>>>> Used it yesterday afternoon to do a little tour, all is
> well...
> >
> > > >>>>>>>> Today, I want to use it... all light come on, starter starts,
> then
> > > >>>> all
> > > >>>>>>>> goes off... Impossible to get anything on anymore.. Web
> browsing
> > > >>>>>>>> (manuals are in the mail :-) ) found location of the 4 15
> amps, all
> > > >>>>>>>> good. Main 30a fuse seems ok...
> >
> > > >>>>>>>> What am I missing ?? I try the key juggle, verified all
> > > >>>> connections,
> > > >>>>>>>> got 12.6v on the battery... there must be another fuse
> somewhere !
> >
> > > >>>>>>>> Help !!!!!!
> >
> > > >>>>>>>> Stef from NJ !
> >
> > > >>>>>>>> --
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