Kyle,

I assume the piston should just pop out of the housing, correct? Well, mine
did not. I pushed it out with a master cylinder connected until the fluid
leaked out around the edges. Everything was full of dried fluid. I cleaned
it all up and put everything back together without ever getting the piston
all the way out. Seems to be working for now. I have much better clutch
action, but still coming a little early. We will see what the fluid level
is tomorrow and if I still have pressure.

Just cehcking to see of there is a clip somewhere or if the piston should
come all the way out.

Thanks




On Sat, Feb 25, 2012 at 5:20 PM, Kyle Munz <[email protected]> wrote:

> Not sure if this helps, but I finally got my webserver running again
> (harddrive quit spinning) and there are some pics from when I did my clutch
> slave cyl rebuild.
>
> http://www.kylemunz.com/nighthawk/?p=187
>
>
> -Kyle
>
>
> On Fri, Feb 24, 2012 at 6:50 PM, Ralf Oehlerich <[email protected]>wrote:
>
>> Yes, fluid seems to be coing up the divot in the center where the clutch
>> rod fits in. I will try to pull it apart tomorrow.
>>
>>
>> On Fri, Feb 24, 2012 at 7:46 PM, Kyle Munz <[email protected]> wrote:
>>
>>> The fluid is coming out of the center of the piston? It shouldn't be
>>> doing that. I seem to remember it had a divot for the clutch rod to fit in,
>>> but it shouldn't be a hole all the way through for fluid to escape. If you
>>> have a pinhole there that would explain the slow loss of your clutch, and
>>> yeah, the fluid would be going where it shouldn't be.
>>>
>>> -Kyle
>>>
>>>
>>> On Fri, Feb 24, 2012 at 6:39 PM, Ralf Oehlerich <[email protected]>wrote:
>>>
>>>> It would not even move. Just kept leaking fluid through the center
>>>> hole. The seals are probably shot. I ordered a rebuild kit. Now, just a few
>>>> hours later, I have no pressure on the clutch handle at all. Where is the
>>>> fluid going? Into the engine? No drips on the floor that I can see.
>>>>
>>>>
>>>> On Fri, Feb 24, 2012 at 7:08 PM, Kyle Munz <[email protected]> wrote:
>>>>
>>>>> Once the slave is removed from the side of the bike you can use the
>>>>> hydraulic pressure of the line to help press it out. Heating it may help
>>>>> too.
>>>>>
>>>>> -Kyle
>>>>>
>>>>>
>>>>> On Fri, Feb 24, 2012 at 5:17 PM, Ralf Oehlerich 
>>>>> <[email protected]>wrote:
>>>>>
>>>>>> I cannot find the right one on eBay so I will order the rebuild kit.
>>>>>> Not sure how I would get the cylinder out, since it is not moving, but I
>>>>>> will figure it out.
>>>>>>
>>>>>>
>>>>>> On Fri, Feb 24, 2012 at 6:10 PM, Kyle Munz <[email protected]> wrote:
>>>>>>
>>>>>>> I don't know if I would go to ebay for one of those. They are fairly
>>>>>>> easy to rebuild and new parts can still be found fairly cheap.
>>>>>>>
>>>>>>> -Kyle
>>>>>>>  On Feb 24, 2012 4:54 PM, "Ralf Oehlerich" <[email protected]>
>>>>>>> wrote:
>>>>>>>
>>>>>>>> I did have the cap off. I am bleeding it with a manual bleeding
>>>>>>>> pump. I let it sit and now the clutch does not even dis-engage at all. 
>>>>>>>> I
>>>>>>>> think the slave cylinder is leaking. When I had the slave cylinder off 
>>>>>>>> and
>>>>>>>> pumped the clutch, fluid started coming out the center. I know that 
>>>>>>>> should
>>>>>>>> not be.
>>>>>>>> I will get another one on Fleebay.
>>>>>>>>
>>>>>>>> On Fri, Feb 24, 2012 at 5:27 PM, home <[email protected]>wrote:
>>>>>>>>
>>>>>>>>> i hope your using dot 3 or 4?  do you have the reservoir over
>>>>>>>>> filled? r u bleeding it with the cap off(as u should b)?  then let 
>>>>>>>>> her sit
>>>>>>>>> a day or so and bleed it again?  periodically cycle the lever.
>>>>>>>>>
>>>>>>>>>  On Fri, Feb 24, 2012 at 5:21 PM, Ralf Oehlerich <
>>>>>>>>> [email protected]> wrote:
>>>>>>>>>
>>>>>>>>>>  I just installed a used Clutch master cylinder on my 83 NH650
>>>>>>>>>> and the clutch does not dis-engage the gears completely. I can hold 
>>>>>>>>>> the
>>>>>>>>>> bike in gear with the clutch pulled, but I cannot shift it back into
>>>>>>>>>> Neutral. I have to turn the bike off to do that. Is there any way to 
>>>>>>>>>> adjust
>>>>>>>>>> the clutch travel? I flushed the system properly and the clutch 
>>>>>>>>>> grabs as
>>>>>>>>>> soon as you let it come out just a little.
>>>>>>>>>>
>>>>>>>>>> Thanks,
>>>>>>>>>>
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