Well, it turns out the original sin was a sticky petcock vacuum valve.
A rebuild kit (K&L 18-5245) appears to have completely resolved the
problem.

However, my electrical tangent -- "new" ignition switch, new plug
wires, cleaned contacts, and a coil relay -- has the engine purring
like a buttered falcon (or something like that...).  I'll try to put
together a diagram/writeup of my electrical mods.  In the interim,
I'll just recommend the the Littelfuse HWB18 as a replacement
weather-sealed fuse/relay holder.

Cheers,
-ntd

On 03/06/2016 12:37 AM, Neil Dantam wrote:
I can confirm that Honda Part #35101-MN4-010 (base contact from late
80's CBR600F) fits the 90's CB750s.  The switch housings are identical.
  The CBR600F switch has six wire soldered to contacts while the CB750
switch has only two wires for the connected.  Parts bin indeed...

The new switch made a dramatic difference.  Idle and lights are
noticeably stronger.  Still a little slow to warm up, but perhaps that
is now because it's been sitting in the garage the past month :/.

Also FWIW, it is possible to snap open the base contact and sandpaper
the contact surfaces.  However, in attempting to do so, I lost one of
the internal ball bearings off in the great beyond, so do exercise
caution if attempting.

Cheers,
-ntd

On Saturday, February 27, 2016 at 9:26:58 AM UTC-6, Kurt Nolte wrote:

    You'll have to let us know what part number you tried and how well
    it works.

    On Feb 26, 2016 4:08 AM, "Neil Dantam" <[email protected]
    <javascript:>> wrote:

        On 02/25/2016 04:48 PM, Kurt Nolte wrote:

            Honda likes using parts from the bin for different bikes,
            despite a
            different part number.

            I wouldn't be surprised to discover a 90s CBR base contact
            would fit,
            and just have too many wires/alternate contacts.


        Well, I found a NOS part on ebay that /looks/ like it'll fit.  We
        shall see...

            The control box grounds the coils' primary windings, and
            breaks ground
            to fire them. Any vehicle with coils doesn't have true capacitor
            discharge ignition; the whole point of CapacitorDI was to
            ditch the
            coils, after all.

            CDI can _also_ stand for "computerized direct ignition,"
            which is
            another name for any engine firing scheme without a
            distributor but
            still using coils and some sort of pickup.


        Thanks for the explanation.  I guess CDI must mean something
        different in Honda's dictionary.

        Cheers,
        -ntd

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