> That some call this new requirement a chessplay to
> shorten the lifecycle and thus increase the turnover
> is as little helping as that some claim it was invented
> to keep the asian competition out. Japan started this
> process 15 years ago and introduced it throughout,
> apparently having solved the problems.
> To me it is a task on the list.

What makes you think they have solved the problems?  We won't know that
until the lead-free devices have been in service for 10 years and exhibited
the same or lower solder joint failure rates as lead-full devices.

I have a Sony VCR that started acting flaky after about 2 years.  The
symptoms are consistent with intermittent solder joints.  Sometimes the
tuner and remote works, sometimes they don't.  Mechanically the deck
transport is fine.  That's not right - electronics should outlast
mechanicals.

Best regards,
Ivan Baggett
Bagotronix Inc.
website:  www.bagotronix.com


----- Original Message -----
From: "Rene Tschaggelar" <[EMAIL PROTECTED]>
To: "Protel EDA Discussion List" <[EMAIL PROTECTED]>
Sent: Monday, December 06, 2004 4:06 PM
Subject: Re: [PEDA] Lead free re design


> Dennis,
> as European, I don't have the option to stay out of the
> lead free, thus I had to get some information in the last
> few months.
> While my pcb assembler acknowledges that he doesn't
> have the proper process parameters, he said the problems
> are multiple. The lifetime is reduced, because the tinn
> eats the copper, meaning after about 7 years there might
> be a gap between the copper trace and the tinned part.
> The lead till now supressed this effect. Silver would
> solve it at increased cost, beside that silver can grow
> whiskers of several mm in length, thus shorting a 0603.
> If the silver-tin was heated above 230 degrees that
> would not happen.
> The increased melting point of the new tin alloys is
> between 217 and 220 degrees, whereas the lead-tin was
> at 188 degrees. This can give problems with subunits
> such as DC/DC converters or overized oscillators. These
> shouldn't fall apart when being subject to the normal
> soldering process. Meaning they internally have to be
> soldered with something higher melting. With the new
> 220 degree tin alloy this margin became smaller.
>
> There are multiple exceptions to follow the lead free.
> The automobile industry is amongst them.
> Ok, I could classify my products as automobile classified,
> and earn less/more. But what is my customer going to do ?
>
> That some call this new requirement a chessplay to
> shorten the lifecycle and thus increase the turnover
> is as little helping as that some claim it was invented
> to keep the asian competition out. Japan started this
> process 15 years ago and introduced it throughout,
> apparently having solved the problems.
> To me it is a task on the list.
>
> Rene
>
> Dennis Saputelli wrote:
>
> >
> > i may have posted this before but don't recall an answer
> >
> > someone has asked me if there are *design* issues re pc bd designs and
> > the movement to lead-free
> >
> > i said i didn't think so, but then i wondered about the elevated
> > temperatures and surface finsishes
> >
> > what is the proper call out for surface finish of a pcb for lead free ?
> > and are there any actual design issues (as opposed to call-out issues)
> >
> > and also
> > can you use the new lead free components in a standard 'lead-full'
> > process ? (thanks for 'lead-full' Ivan)
> >
> > and what about cleaning under CSPs and BGAs ?
> > is the standard water based OA fluz a problem ?
> > seems like it would be
>
>
>
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