Here is another video showing the teeth slipping and the set screw not hitting 
anything. You can see at the end of the video that the drive gear teeth in one 
area start to lag behind and then snap forward which makes a clicking sound. It 
happens in two places. There is a first tooth that lags behind, snaps forward 
and then the teeth do not appear to be contacting the worm gear correctly, then 
there is another click as the teeth re-engage the worm at a specific tooth, 
then it picks up again until it hits the first problem tooth again. In all, 
about ten teeth seem to be missing their mark somehow. We can pinpoint them no 
matter where we adjust the gear. Melissa
http://www.youtube.com/watch?v=w_Z5Z3J8UW0 

--- On Sun, 10/2/11, Mike Stitt <[email protected]> wrote:

From: Mike Stitt <[email protected]>
Subject: Re: [Phono-L] Victor III Motor Question
To: "Antique Phonograph List" <[email protected]>
Date: Sunday, October 2, 2011, 9:20 PM

Melissa.
Did you try raising the drive gear for the gov. above center line?
Mike
oldcranky


On Sun, Oct 2, 2011 at 4:18 PM, Melissa Ricci <[email protected]> wrote:

> Hello Everyone!
>
> We were lucky enough to win a nice Victor III at an auction last week. When
> we got it home it was a typical unrestored machine. Covered in old crusty
> grease and one governor weight had a broken spring. We took it all apart,
> cleaned each part thoroughly and ordered and received three new governor
> springs. We then removed, cleaned, and re-greased both springs and then put
> it all together again. It looks good but there is a loud knocking sound
> coming from the drive gear. We have experience with Edison cylinder machines
> and Victrolas but this is our first outside horn Victor. On closer
> inspection, it seems the drive gear is disengaging the governor worm gear
> and then slipping into place causing a loud knock. Here is what we have
> tried.
>
> 1. Adjusted the governor back and forth to mate the gears better.
> 2. Lubricated the worm gear and drive gear with grease, then oil, then
> grease and oil.
> 3. Flipped the drive gear upside down. (as shown in video)
> 4. Made sure all parts fit properly and move freely.
> 5. Made sure that no parts of the governor are hitting anything when
> moving.
>
> None of this has worked so here we are asking for anyone's advice. The
> brass drive gear does not look worn or warped although it sounds like it is.
> Any ideas would be greatly appreciated! Please see video below to hear it
> knocking.
>
> Please remember that all lubrication is missing in the video to better show
> the gears and the dive gear is indeed turned upside down but we get the
> exact same result when it is right side up.
>
> http://www.youtube.com/watch?v=AZAOHqKQ1K8
>
> Thank you,
> Melissa and Nick
> _______________________________________________
> Phono-L mailing list
> http://phono-l.org
>
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