I think Mike might have the right idea. The drive gear appears to be centered 
on the worm gear/governor shaft. Try raising the gear slightly above center, 
but still engaging.

> Date: Sun, 2 Oct 2011 18:54:18 -0700
> From: riccib...@yahoo.com
> To: phono-l@oldcrank.org
> Subject: Re: [Phono-L] Victor III Motor Question
> 
> Here is another video showing the teeth slipping and the set screw not 
> hitting anything. You can see at the end of the video that the drive gear 
> teeth in one area start to lag behind and then snap forward which makes a 
> clicking sound. It happens in two places. There is a first tooth that lags 
> behind, snaps forward and then the teeth do not appear to be contacting the 
> worm gear correctly, then there is another click as the teeth re-engage the 
> worm at a specific tooth, then it picks up again until it hits the first 
> problem tooth again. In all, about ten teeth seem to be missing their mark 
> somehow. We can pinpoint them no matter where we adjust the gear. Melissa
> http://www.youtube.com/watch?v=w_Z5Z3J8UW0 
> 
> --- On Sun, 10/2/11, Mike Stitt <smst...@gmail.com> wrote:
> 
> From: Mike Stitt <smst...@gmail.com>
> Subject: Re: [Phono-L] Victor III Motor Question
> To: "Antique Phonograph List" <phono-l@oldcrank.org>
> Date: Sunday, October 2, 2011, 9:20 PM
> 
> Melissa.
> Did you try raising the drive gear for the gov. above center line?
> Mike
> oldcranky
> 
> 
> On Sun, Oct 2, 2011 at 4:18 PM, Melissa Ricci <riccib...@yahoo.com> wrote:
> 
> > Hello Everyone!
> >
> > We were lucky enough to win a nice Victor III at an auction last week. When
> > we got it home it was a typical unrestored machine. Covered in old crusty
> > grease and one governor weight had a broken spring. We took it all apart,
> > cleaned each part thoroughly and ordered and received three new governor
> > springs. We then removed, cleaned, and re-greased both springs and then put
> > it all together again. It looks good but there is a loud knocking sound
> > coming from the drive gear. We have experience with Edison cylinder machines
> > and Victrolas but this is our first outside horn Victor. On closer
> > inspection, it seems the drive gear is disengaging the governor worm gear
> > and then slipping into place causing a loud knock. Here is what we have
> > tried.
> >
> > 1. Adjusted the governor back and forth to mate the gears better.
> > 2. Lubricated the worm gear and drive gear with grease, then oil, then
> > grease and oil.
> > 3. Flipped the drive gear upside down. (as shown in video)
> > 4. Made sure all parts fit properly and move freely.
> > 5. Made sure that no parts of the governor are hitting anything when
> > moving.
> >
> > None of this has worked so here we are asking for anyone's advice. The
> > brass drive gear does not look worn or warped although it sounds like it is.
> > Any ideas would be greatly appreciated! Please see video below to hear it
> > knocking.
> >
> > Please remember that all lubrication is missing in the video to better show
> > the gears and the dive gear is indeed turned upside down but we get the
> > exact same result when it is right side up.
> >
> > http://www.youtube.com/watch?v=AZAOHqKQ1K8
> >
> > Thank you,
> > Melissa and Nick
> > _______________________________________________
> > Phono-L mailing list
> > http://phono-l.org
> >
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