Tony,

I will get all the information from my build manual of my Turbo Diesel
2+2 & email it to you over the weekend. The original builder, Colin
Richardson told me the wiring just connected straight into the Fiesta
loom.

John

On Jan 28, 10:33 pm, Tony Vincent <[email protected]> wrote:
> In message <[email protected]>, Jim Hearne
> <[email protected]> writes
>
>
>
>
>
> >> That said, I'd obviously take the opportunity to revamp a lot of the
> >> rest of the car as well.  It gets damp inside (possibly door seals,
> >>probably boot seal, certainly rear window), and it's been suffering
> >>electrical gremlins, so I might just try a complete loom swap (maybe
> >>using the Mondeo loom).
> >> This loom has been hacked about for the ERST installation, and I
> >>don't want to compound the problems with further modifications for a
> >>diesel lump.
> >Using the complete Mondeo loom would be a lot of work, the dash switchs
> >and the instrument cluster won't be compatible with the Mondeo loom,
> >along with almost everything else electrical needing plugs changing and
> >wires extending/shortening.
> >I'd use the Mondeo engine sub loom and graft that onto a unmolested
> >Fiesta loom.
> >It will only need a few wires joining between the looms.
> >I'm happy to help with the wiring.
> >> Andy, which "lip" is it that needs modifying?  Are we talking about
> >>at the bottom/front of the bay?  As long as it's not one of the
> >>structural parts at the sides of the bay, it sounds straightforward
> >>enough.
> >It is the "rail" along the side of the engine bay.
> >It needs to be cut away and recreated further up (or is it down).
> >> What happens with the fuel tank.  Does the diesel injection pump have
> >>integral swirl pot?  Could I fit a normal Fiesta tank in place of the
> >>injection one I have now?
> >Not certain about the fuel tank, i believe the Diesel tank has a swirl
> >pot as well.
> >> Does the intercooler need to be moved from its position at the
> >>top/rear of the engine bay?  It's pretty high there, must be fairly
> >>close to the bonnet.
> >The Diesel saloons i've seen have used an Escort RS Turbo rad and
> >intercooler.
>
> >Jim
>
> Aargh!  There was I thinking nobody had replied, all because Virgin have
> decided to "upgrade" my email service.
>
> Which so far seems to have consisted of dumping about 300 deleted emails
> from 2004 back into my inbox.
> Plus they've disabled my spam filtering, so I'm getting inundated with
> emails inviting me to partake of blue pills from overseas, and letters
> from banks I don't use asking me to confirm my account details with the
> web server at their unidentified IP address.
>
> Hence the late reply.
>
> Thanks Jim for being a mine of information once again.  I'll look into
> the diesel/petrol clutch issue - it's possible there might be stronger
> springs or some such in the pressure plate.  The part numbers will
> probably reveal a lot, so that's a good starting point.
>
> I don't want to swap the pedal for a non-XR2 one because I've carried
> out the same mod as you using a Courier van pedal to get manual clutch
> adjustment.  I'll use the setup I have for now, and swap the quadrant if
> it still proves heavy.
>
> If the Mondeo engine loom can be separated easily from the rest of the
> loom, then it would certainly make more sense to use that joined to
> something else.  But I'm not that keen on another Fiesta loom.
> Mine has melted several places in the fusebox, which seems to be a
> common issue.
> Maybe a loom from a later Fiesta would be better?
> Or just make my own from scratch?
> (I did the one on the Latham, it's not so hard).
>
> My ERST radiator is leaking, so I was hoping to use the Mondeo one and
> keep the intercooler in place on the engine, even though it wouldn't be
> exposed to much airflow.  Still, if it has to be moved at least it will
> improve access to the oil filter.
>
> Meantime, the vehicle inspector appointed by my insurers has confirmed
> the Mondeo to be beyond economic repair.  The market value he's arrived
> at is fair (not generous) - but he's recommended a salvage value of just
> £25.  Not bad for a turbo diesel engine and ancillaries which is known
> to be in good order.
>
> --
> Tony Vincent

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