The purpose of the bulb is to allow sufficient current - a couple of
hundred milliamps - to allow the regulator to control the stator field
current on initial startup. Once the system is running, the current is
supplied by the auxiliary rectifier diodes from the rotor commutator.
At that time, the voltage at the main and auxiliary regulators are
nominally the same, and are at the system charge voltage.

If the output from the stator differs from the battery voltage, then
the bulb has a voltage across it and glows to indicate a problem.

- if the stator coil is open circuit or the regulator dies, or the
brushes fail completely, then there is no or very little output
voltage and the bulb glows brightly.
- if there is an intermittent brush contact (common with high-hours
alternators) then the output usually drops a volt or two, on average,
and the bulb glows dimly.
- if the auxiliary diode pack dies, the voltage at the regulator input
drops, the regulator attempts to increase the output voltage, and
depending on how much load is being taken, the voltage at the output
terminal can go up or down. The bulb will *usually* but not always
glow dimly, since the regulator is trying to get its voltage back at
the auxiliary diodes. (This is a rare failure mode; I've never seen
it.)
- if the main diode pack dies, the output voltage drops, often to
below battery voltage, but the regulator is unaware of the issue. So
now the bulb has a higher voltage on the alternator end than the
battery end, and lights 'backwards' - this doesn't bother a bulb, but
with an LED/resistor combination this common fault will not be
indicated.

As mentioned earlier, residual magnetism will often generate enough
volts on the auxiliary diodes to wake up the regulator.

In most instrument packs, a common bulb is used for lighting and
indication; the charging light is usually a higher wattage type.

Neil

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