sucsess!
brand new Bosch holesaw and lashings of Rocol and they cut through
like a hot knife through butter, job done

only another 8 or so to do

On Jan 4, 5:37 am, jin <[email protected]> wrote:
> Cheers Jim
>
> im poised with a new bi-metal hole saw and a pot of rocol ready for
> today, ill slow the spindle on the pillar drill too, thinking about it
> I should have done this all along since this is the method I used to
> cut a 50mm hole in the same thickness stainless sheet to modify my
> fuel filler neck, I suppose I was just bedazzled by my new shiny step
> drill set......
> That appears to be made out of cheese.......
>
> On Jan 3, 10:11 pm, Jim Hearne <[email protected]> wrote:
>
>
>
> > Stainless steel is quite hard on cutting tools as you've found out.
> > It quickly shows the difference between cheap tools and decent ones.
> > A good quality step drill should be ok.
>
> > The other thing to remember about Stainless Steel is that it work
> > hardens so if you are drilling it you need to use a decent feed rate
> > (not drill speed, the rate you push the drill through the work).
> > Some cutting oil applied with a brush will also help the tools stay
> > sharp on Stainless.
>
> > IMO it's worth the effort though, no need to paint brackets etc to stop
> > them going rusty.
>
> > Jim
>
> > On 03/01/2012 22:00, jin wrote:
>
> > > todays attmpt to make a stainless mounting plate for the choke and
> > > bonnet release cable (18mm hole needed in the plate) resulted in me
> > > destroying my new cone stepped drill at about 13mm, so back to the
> > > drawing board - and tool shop to buy a bi-metal hole saw fingers
> > > crossed
>
> > > On Jan 2, 9:34 pm, jin<[email protected]>  wrote:
> > >> nice find
> > >> just had a look on that website
>
> > >> what id give for a shop in there.......
>
> > >> On Jan 1, 9:44 pm, "Susan and Martin Scott"
>
> > >> <[email protected]>  wrote:
> > >>> Did an online search for grommets - from a co called 'grommets.co.uk'
> > >>> various
> > >>> available to fit thick panels. No prices listed, only on enquiry. Maybe 
> > >>> a
> > >>> bulk order for distribution to club members may be possible?
> > >>> ----- Original Message -----
> > >>> From: "jin"<[email protected]>
> > >>> To: "Quantum Owners Group"<[email protected]>
> > >>> Sent: Sunday, January 01, 2012 8:26 PM
> > >>> Subject: [Quantum Owners] Re: brake bar question
> > >>> cheers mate, i like the sound of the rubber sheet sealing method for
> > >>> the pipes
> > >>> On Jan 1, 1:36 pm, Jim Hearne<[email protected]>  wrote:
> > >>>> For the heater pipes i made up a plate out of thick stainless the same
> > >>>> size as the Ford stamped plate and then sandwiched a bit of thick 
> > >>>> rubber
> > >>>> sheet between the 2.
> > >>>> The rubber sheet has undersized holes for the pipes so it stretches 
> > >>>> over
> > >>>> them and seals.
> > >>>> Yes, just Sikaflex or equivalent Polyurethane adhesive.
> > >>>> Jim
> > >>>> On 01/01/2012 11:59, jin wrote:
> > >>>>> Thanks both for your replies, I ll go take a look at autosparks
> > >>>>> website now, I have bought some landrover grommets also that fit the
> > >>>>> 2mm thick stainless plate i have to hand,
> > >>>>> Jim, thanks for the info, i think ill stick with half the bulkhead
> > >>>>> i.e. the driver s side since that s the most busy with holes and
> > >>>>> grommets etc., i am going to encompass the heater holes since they
> > >>>>> dont look too good and I don t like the standard plate that covers
> > >>>>> them, it would be great to find some nice grommets that sealed the
> > >>>>> heater tubes to the stainless plate, ill make a localised plate the
> > >>>>> same thickness to fit behind the servo to keep the bar level.
> > >>>>> Jim, hope you don t mind sharing trade secrets? What did you use to
> > >>>>> bond / seal the plate to your bulkhead? sikaflex?
> > >>>>> Cheers for the input folks, I m a bit bewildered at the moment about
> > >>>>> the sheer volume of work ahead of me at the moment - I ve not even
> > >>>>> started to clean up the frame yet.......
> > >>>>> On Dec 31 2011, 7:25 pm, "Susan and Martin Scott"
> > >>>>> <[email protected]>  wrote:
> > >>>>>> Someone (Kent Trim Supplies?) used to sell grommets suitable for 6mm
> > >>>>>> thick
> > >>>>>> panels at the car shows - a very useful item (twice the price of
> > >>>>>> regular
> > >>>>>> grommets), but worth the added expense for the agro saved. There are
> > >>>>>> some
> > >>>>>> larger grommets available (eg 1.5" dia) (from Auto Sparks?) which 
> > >>>>>> will
> > >>>>>> fit a
> > >>>>>> thick panel as well.
> > >>>>>> ----- Original Message -----
> > >>>>>> From: "Jim Hearne"<[email protected]>
> > >>>>>> To:<[email protected]>
> > >>>>>> Sent: Saturday, December 31, 2011 7:06 PM
> > >>>>>> Subject: Re: [Quantum Owners] brake bar question
> > >>>>>> I actually made up a stainless plate that filled the entire gap on 
> > >>>>>> the
> > >>>>>> top section of the bulkhead from side to side and down to behind the
> > >>>>>> smaller spaceframe tube.
> > >>>>>> This let me mount most of the standard bulkhead grommets into it
> > >>>>>> instead
> > >>>>>> of cutting and gluing them.
> > >>>>>> You may need to open out the hole in the bulkhead behind a little to
> > >>>>>> clear the rear edge of the flange on the grommet.
> > >>>>>> I also brazed a replacement clutch cable tube directly onto the 
> > >>>>>> plate.
> > >>>>>> For the grommets that are in other areas of the bulkhead you can make
> > >>>>>> smaller localise plates to mount the grommets into.
> > >>>>>> I also made up a sleeve with a flange on it the fix the end of the
> > >>>>>> heater tube onto the bulkhead.
> > >>>>>> Jim
> > >>>>>>> also started making a template to make a stainless panel to hose all
> > >>>>>> the grommets and reinforce the bulkhead as some of the fittings have
> > >>>>>> dished the
> > >>>>>> fiberglasshttp://i120.photobucket.com/albums/o192/jindal/DSC02344.jpgthankyouin
> > >>>>>> advance
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