George asked:

"anyone know how difficult it is to build up your own custom cassette these 
days?"

Just like virtually anything, the real answer is: it depends

There are individual cogs out there.  If you can find the collection of 
individual cogs you need, then the actual physical effort of "building up 
your own custom cassette" is small.  If your tastes in exactly what you 
want those cogs to be are way out beyond the fringe of what anybody else 
wants, then it might be hard.  A lot of people buy a cassette that is close 
to what they want and remove and replace the cogs that they don't like. 
 Some people get what they want by buying two cassettes and using the top 
half of one with the bottom half of another.  If you determined that your 
project requires you to remove and replace the cogs that are riveted to 
those carrier things, that gets a lot harder.  If you accumulate individual 
cogs, and you use friction shifting, then just about anything is achievable 
with plentiful spacers in all conceivable widths

At the end of the day it i's all very case by case.  If you know exactly 
what you want, and want assistance from this knowledgeable group on the 
smartest (or the cheapest) way to accomplish it, then maybe you should just 
describe what you are after.  

Bill Lindsay
El Cerrito, CA

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