I've been looking into buying a small home foundry from these guys:
http://www.foundry101.com/search.htm .  BTW, what ever happened to Russ and
his T-34?  If I recall, him and his buddys went in on a spin casting
machine.  I don't know if he is still around.  I'm sure he could give some
input on the whole casting issue.  I would love to cast my tracks in metal
or even in plastic if a spin casting machine could do plastic.

Derek

On Thu, Nov 3, 2011 at 5:31 AM, Forlorn Foundry <[email protected]>wrote:

> If you use the same silicone or polyurethane molds, you could cast
> them in casting or foundry wax and use the lost wax casting method to
> cast them in aluminum instead of plastic.  I work at an art foundry
> and that's something I could do if anyone is interested in having
> metal parts cast.  I can also do bronze, iron, steel, and stainless
> steel.
>
> Bryan
>
> On Nov 2, 8:24 pm, [email protected] wrote:
> > Hi all, I've been following this thread with great interest and
> excitment in hoping that this process will develop.  I currently have some
> 3d models I would like to have produced with 3d printing and then molded by
> Frank into usable objects in different materials depending upon their use.
> I've been looking into 3d printers over the last several months thinking I
> wanted to buy one.  What I have learned is that 3d printers are like
> everything else, you get what you pay for.  The less expensive 3d printers
> do not give you the quality print that higher quality printers do.
> Unfortunately quality begins at about $10-20 grand.  But the great thing is
> that the owners of these machines are learning that volume is the key so
> prices are becoming more reasonable from 3d printing services.  I currently
> have a 3d model of a 20 Ton long jack for my KT that I am trying to get
> printed.  The jack is about 5" long and 1.2" wide and the best quality
> print price I've found so far is $60.00 just for this item.  If anyone else
> has a more cost effective price for a good print I would love to hear from
> you.
> >
> >
> >
> > I've also been starting to design the modeling for my next tank
> after finishing the KT and what I am going to do is have the running
> gear, 1 sprocket, 1 wheel and 1 idler, plus suspension pieces printed in 3d
> and have Frank teach me how to mold them in a strong enough material to do
> an entire 1/6 tank. After hanging out with Frank and the guys I'm totally
> convinced it can be done, wheels, tracks, idlers, suspensions and all, you
> would be amazed at what he can do.
> >
> >
> >
> > The other great thing is that now the same companies also offer 3d
> scanning.  So for instance we can send then a complete set of running gear
> from a model and they can scan it into 3d so that the complete set,
> sprocket, tracks, wheels, running gear, etc. are completely adapted/scaled
> to each other so that all we would have to do is bring it into a 3d
> program, rescale it to 1/6 and then export it so to be printed in 3d.  :)
> Just thinking out loud.
> >
> >
> >
> > Kind regards,
> >
> > John
> >
> >
> >
> >
> >
> > On 11/02/11,Frank Pittelli<[email protected]>wrote:On 11/2/2011
> 1:41 PM,[email protected]:
> > > I know that molds have a finite lifetime. Typically
> > > how many castings can I expect to get from a silicone mold ?
> > When properly maintained, a rubber mold can be used for hundreds of
> > castings. We've had no problem making tread parts for multiple tanks
> > with a single 8 tread mold.
> > Regarding set time: It doesn't take long to pour resin into 6-8 molds.
> > Once you've learned the process (spray, measure, dye, mix, pour, pop)
> > things go pretty smoothly.
> > > I'm leaning toward molding and casting myself, but I like Franks offer
> > > of "prototype parts for molds". At least I wouldn't need to make my own
> > > molds and I could still play with a Thing-O-Matic.
> > Now we're talking. John White (KT builder) is ready to crank out dozens
> > of CAD designs for tank parts. Together, we can form the un-holy
> > trinity of mold making :-)
> > Frank P.
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