The broken record will now repeat himself yet again.  Bussbars are the way to 
go, not across battery terminals but individual strings connected to a central 
positive and negative buss from which the inverter connection then runs.  This 
allows fusing of each individual connection and also allows for smaller 
positive cables and no need to have identical length parallel cables since each 
string is independently connected.  It’s what telecom installations use.  The 
Telecom guys who showed me how to do it literally laughed when told about 
paralleling across battery terminals.  They then told me they considered it 
profoundly stupid and dangerous and since I had just avoided a meltdown myself 
by catching a bad cell before complete failure I got the message pretty quick.

Really guys, this is amazingly simple and yes, it may mean a bit more cabling 
and another component but from a safety standpoint those considerations are 
pretty minor and cheap insurance against disaster.

Tom



From: R Ray Walters 
Sent: Tuesday, April 19, 2011 6:01 PM
To: RE-wrenches 
Subject: Re: [RE-wrenches] Batteries in parrallel Failure

I like the fused parallel idea; could save the system, and would make battery 
troubleshooting nice. 
I would suggest #6 jumpers with 50 to 60 amp breakers,  so the system could be 
operated on just a few strings if needed.

R. Walters
[email protected]
Solar Engineer





On Apr 19, 2011, at 8:29 PM, Darryl Thayer wrote:


  Batteries in parallel, How to protect from catastrophic failure.
  I just got contacted to commission a solar system off grid not of my design.  
 Eight battery strings in parallel, AGM batteries, 24 volts @ 120 AH each 
string (two 12 volt in series)  New system, new batteries, Silent POwer 
Inverter.  Two kW DC array.  generator to charge through Silent power.  
(present installer is not sure how to do final set up and testing) 

  I am most concerned about 8 batteries in parallel, (especially since last 
week a set of AGM burned up having 5 in parallel Owner had no way to break the 
paralleling of the batteries, she could only stop the chargeing)   What I am 
proposing for your review is requireing the installtion of  two combiner boxes 
Midnight solar with a breaker in each battery string, using about 3' of #10 to 
connect each battery string to the combiner box.  This way if a battery failed 
and the paralled strings were to "dump" into the failed battery it would trip 
the breaker.  I was thinking of using a 30 amp breaker in each string. The main 
breaker is set at 240 amps. 

  Ideas Please?  



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