Hi Mac,

So essentially this unfortunate battery bank was being close to Equalize 
charged daily for a couple years? Must have gone through a lot of water. I 
agree with your diagnosis they just cooked them, plates are dissolving = a 
seriously over-charged and ruined battery bank. Hopefully she doesn't shoot the 
messenger when you sell a new bank. Only times I would use settings like that 
is if using PV to recondition some batteries that suffered an opposite fate to 
this situation of chronic discharge. Even then would only be a couple weeks.

I like the saying ' batteries don't die, they are murdered ' .

Kevin

From: RE-wrenches [mailto:[email protected]] On Behalf 
Of Mac Lewis
Sent: September-11-18 5:44 PM
To: RE-wrenches <[email protected]>
Subject: [RE-wrenches] Trojan L16RE-2V set-points

Hello wrenches,

I inspected a system that another company had installed.  It had single string 
of 12 x Trojan L16RE-2V batteries about 2 years old.  They had experienced a 
battery melt-down.  It looks as though the meltdown had occurred internally, 
not from a bad connection.

The system was dual stack Outback VFXR-3524A inverters (to be precise one was a 
sealed unit).  The set-points were as follows:
Absorb Voltage was 29.8V
Absorb Time was 6.0 hours
Float Voltage was 27.0V
Rebulk Voltage was 27.0V
End Amps was 0A

These settings extended similarly to 2 x FM80 charge controllers.

I was able to jumper the melted battery and get her power in 15 minutes.  Her 
installer had left her without power for 2 weeks.  My clients will kill me if 
that happened!

Anyway, I believe these set-points are way out of whack and too aggressive.  
The voltage is OK (Trojan recommends ~29.6V for this) but the Absorb time seems 
way too long, Rebulk is too high and end amps isn't helping.  However, Im not 
finding a definitive article from Trojan that describes typical Absorb times or 
even how to adjust towards a good Absorb Time, based on specific gravity 
measurements or amperage absorption.

My diagnosis is that these batteries have been cooked over the past 2 years.  
In the electrolyte, there is noticeable "floaties".  The client said that the 
original installer had accused her of not using distilled water, but I don't 
believe that would cause her symptoms.  I believe the floaties are plate 
material.

I'd be interested in wrenches opinions familiar with these batteries if these 
are appropriate settings for a low energy user.  I will attempt to get through 
to Trojan as well.

Thanks in advance



--



Mac Lewis

"Yo solo sé que no sé nada." -Sócrates
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