Jay has a real strong point.  If you are near low voltage low state of
charge. Two or 4 hrs from a 4kw array is only 8 to 16 kwh nowhere near 46
kwh.  Given the recomended max charge rate is C/5 you would have to be
charging for days

On Fri, Apr 19, 2019, 10:20 PM John Blittersdorf <
[email protected]> wrote:

> Mac,
>    If there is a TriMetric or charge controllers, you can get min/max
> voltages each day or since last reset.   I have found that is very useful
> info when large, short duration loads hit.  ie well pump.  I would find on
> one of my 24 v systems that an 18 or 19 v min would indicate that the well
> pump went on when the batteries were quite low and pulled the voltage down
> to low battery cutoff.  If the system does not shut down, you might see a
> voltage lower than the 2 minute setpoint.  I think the FlexNet DC also
> records minimum voltage.  And be sure that the gen start trigger is not the
> flexnet as that is big trouble.
>
> John Blittersdorf.
>
> On Fri, Apr 19, 2019 at 8:06 PM Glenn Burt <[email protected]> wrote:
>
>> Hi Larry,
>>
>>
>>
>> I am curious why you would use the 100Hr rate for this approximation and
>> not the 20 or 24Hr one, since that is the period in which Mac is reporting
>> the anomaly. Happy to learn the details!
>>
>>
>>
>> Thanks,
>>
>> Glenn
>>
>>
>>
>> *From:* RE-wrenches <[email protected]> *On
>> Behalf Of *Starlight Solar Power Systems
>> *Sent:* Friday, April 19, 2019 3:10 PM
>> *To:* RE-wrenches <[email protected]>
>> *Subject:* Re: [RE-wrenches] Operating Voltages Outback RE High Capacity
>> Battery
>>
>>
>>
>> Mac,
>>
>>
>>
>> Only removing 6kWh from 46kWh of storage should not be able to produce
>> the voltage sag to trigger AGS. That’s only about 13% at a 100Hr rate.
>> Voltage should be no where near that point. Have you verified actual
>> voltage when the AGS is triggered? Loose wiring or terminal corrosion can
>> cause voltage drop but I would think that an easy find/repair you would
>> have checked.
>>
>>
>>
>> Saying the battery easily charges to 100% worries me as sulfated
>> batteries do that. Healthy LA batteries take many hours to reach full
>> saturation. Has cell voltage been compared for non-uniformity? Has the
>> equalization charge been performed?
>>
>>
>>
>> I am not a fan of the unusual low voltages that Outback prescribes for
>> EnergyCells and seriously wonder how these voltages can properly maintain
>> these cells. CV is below the point where balanced O2 and H2 evolution takes
>> place. But, thats off point.
>>
>>
>>
>>
>> Larry Crutcher
>> Starlight Solar Power Systems
>>
>>
>>
>>
>>
>>
>>
>> On Apr 19, 2019, at 10:27 AM, Mac Lewis <[email protected]> wrote:
>>
>>
>>
>> Hello Wrenches,
>>
>>
>>
>> We recently inherited an Outback system that I've been keeping an eye on
>> via Optics.  Its a dual stack 3648 VFXR, with about 4kW of PV with a single
>> string of EnergyCell 1100RE battery bank (reported to be ~6 months old)
>> ~.46 kWh at C20.
>>
>>
>>
>> I have been observing how the system functions and how the voltage
>> behaves.  We keep getting 2 minute voltage starts on the generator in the
>> middle of the night that don't seem necessary judging from how much energy
>> has been used from the battery bank.  I am hesitant to tweak anything
>> because these battery set-points are a bit different than I'm used to.
>>
>>
>>
>> As per Outback:
>>
>> Absorb Voltage is 55.6V for 2 hours
>>
>> Float Voltage is 54.0V
>>
>>
>>
>> I've slowly been dropping the 2 minute start voltage to see if there is a
>> bottom, but I'm hesitant to take it much lower (maybe I should).
>>
>> 2 minute start voltage: 44.8 V.
>>
>>
>>
>>
>>
>> The system easily charges the battery bank to 100% (and easily reached
>> the 2 hr absorb time) every day.  The flexnet DC is correctly set up and
>> calibrated.
>>
>>
>>
>> The load on the system is pretty consistent.  They use between 400 and
>> 600W throughout the night.
>>
>>
>>
>> An average night, they may use about 6 kWh before the voltage sags below
>> the 2 minute start voltage and it starts the generator.
>>
>>
>>
>> Just curious if our 2 minute voltage needs to be dropped or if these
>> batteries are degraded.  What corrective changes can I make to get better
>> performance?
>>
>>
>>
>> I have and will call Outback about this, but I'd like other perspectives
>> as well.
>>
>>
>>
>> Thanks as always for your expertise
>>
>>
>>
>> --
>>
>>
>>
>>
>>
>>
>>
>> Mac Lewis
>>
>>
>> "Yo solo sé que no sé nada." *-Sócrates*
>>
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