Hi Mac. 

2 questions I have  are, what is the soc at 2 min start?
And
How long does it take to get absorb volts

Thx
Jay



  

> On Apr 20, 2019, at 6:18 AM, Mac Lewis <[email protected]> wrote:
> 
> Thanks for all of the comments.  My big question is do these batteries 
> operate at lower voltages than a standard lead battery.  From what I'm 
> gathering from this list, they do not.  I am fairly certain its a battery 
> problem, in fact, I think that there may be a bad cell as Alan suggests.
> 
> As far as Flexnet DC calibration, I do think this system is calibrated.  We 
> get to charge voltage and end amps daily and it corresponds to 100% SOC.  The 
> solar keeps up with load easily esp with this generator run-time.  We are 
> making about 130% of what is being used.
> 
> The AGS start is done the "standard" way through the Aux relay on the master, 
> not via FNDC relay.  I haven't used that relay because calibration issues are 
> so prevalent.
> 
> I think its back to the basics with cell testing.
> 
> All of the comments are very much appreciated.
> 
> 
> 
>> On Fri, Apr 19, 2019 at 9:49 PM Darryl Thayer <[email protected]> wrote:
>> Jay has a real strong point.  If you are near low voltage low state of 
>> charge. Two or 4 hrs from a 4kw array is only 8 to 16 kwh nowhere near 46 
>> kwh.  Given the recomended max charge rate is C/5 you would have to be 
>> charging for days
>> 
>>> On Fri, Apr 19, 2019, 10:20 PM John Blittersdorf 
>>> <[email protected]> wrote:
>>> Mac,
>>>    If there is a TriMetric or charge controllers, you can get min/max 
>>> voltages each day or since last reset.   I have found that is very useful 
>>> info when large, short duration loads hit.  ie well pump.  I would find on 
>>> one of my 24 v systems that an 18 or 19 v min would indicate that the well 
>>> pump went on when the batteries were quite low and pulled the voltage down 
>>> to low battery cutoff.  If the system does not shut down, you might see a 
>>> voltage lower than the 2 minute setpoint.  I think the FlexNet DC also 
>>> records minimum voltage.  And be sure that the gen start trigger is not the 
>>> flexnet as that is big trouble. 
>>> 
>>> John Blittersdorf.
>>> 
>>>> On Fri, Apr 19, 2019 at 8:06 PM Glenn Burt <[email protected]> wrote:
>>>> Hi Larry,
>>>> 
>>>>  
>>>> 
>>>> I am curious why you would use the 100Hr rate for this approximation and 
>>>> not the 20 or 24Hr one, since that is the period in which Mac is reporting 
>>>> the anomaly. Happy to learn the details!
>>>> 
>>>>  
>>>> 
>>>> Thanks,
>>>> 
>>>> Glenn
>>>> 
>>>>  
>>>> 
>>>> From: RE-wrenches <[email protected]> On Behalf Of 
>>>> Starlight Solar Power Systems
>>>> Sent: Friday, April 19, 2019 3:10 PM
>>>> To: RE-wrenches <[email protected]>
>>>> Subject: Re: [RE-wrenches] Operating Voltages Outback RE High Capacity 
>>>> Battery
>>>> 
>>>>  
>>>> 
>>>> Mac,
>>>> 
>>>>  
>>>> 
>>>> Only removing 6kWh from 46kWh of storage should not be able to produce the 
>>>> voltage sag to trigger AGS. That’s only about 13% at a 100Hr rate. Voltage 
>>>> should be no where near that point. Have you verified actual voltage when 
>>>> the AGS is triggered? Loose wiring or terminal corrosion can cause voltage 
>>>> drop but I would think that an easy find/repair you would have checked.
>>>> 
>>>>  
>>>> 
>>>> Saying the battery easily charges to 100% worries me as sulfated batteries 
>>>> do that. Healthy LA batteries take many hours to reach full saturation. 
>>>> Has cell voltage been compared for non-uniformity? Has the equalization 
>>>> charge been performed? 
>>>> 
>>>>  
>>>> 
>>>> I am not a fan of the unusual low voltages that Outback prescribes for 
>>>> EnergyCells and seriously wonder how these voltages can properly maintain 
>>>> these cells. CV is below the point where balanced O2 and H2 evolution 
>>>> takes place. But, thats off point.
>>>> 
>>>>  
>>>> 
>>>> 
>>>> Larry Crutcher
>>>> Starlight Solar Power Systems
>>>> 
>>>>  
>>>> 
>>>>  
>>>> 
>>>>  
>>>> 
>>>> On Apr 19, 2019, at 10:27 AM, Mac Lewis <[email protected]> wrote:
>>>> 
>>>>  
>>>> 
>>>> Hello Wrenches,
>>>> 
>>>>  
>>>> 
>>>> We recently inherited an Outback system that I've been keeping an eye on 
>>>> via Optics.  Its a dual stack 3648 VFXR, with about 4kW of PV with a 
>>>> single string of EnergyCell 1100RE battery bank (reported to be ~6 months 
>>>> old) ~.46 kWh at C20.
>>>> 
>>>>  
>>>> 
>>>> I have been observing how the system functions and how the voltage 
>>>> behaves.  We keep getting 2 minute voltage starts on the generator in the 
>>>> middle of the night that don't seem necessary judging from how much energy 
>>>> has been used from the battery bank.  I am hesitant to tweak anything 
>>>> because these battery set-points are a bit different than I'm used to.
>>>> 
>>>>  
>>>> 
>>>> As per Outback:
>>>> 
>>>> Absorb Voltage is 55.6V for 2 hours
>>>> 
>>>> Float Voltage is 54.0V
>>>> 
>>>>  
>>>> 
>>>> I've slowly been dropping the 2 minute start voltage to see if there is a 
>>>> bottom, but I'm hesitant to take it much lower (maybe I should). 
>>>> 
>>>> 2 minute start voltage: 44.8 V.
>>>> 
>>>>  
>>>> 
>>>>  
>>>> 
>>>> The system easily charges the battery bank to 100% (and easily reached the 
>>>> 2 hr absorb time) every day.  The flexnet DC is correctly set up and 
>>>> calibrated.
>>>> 
>>>>  
>>>> 
>>>> The load on the system is pretty consistent.  They use between 400 and 
>>>> 600W throughout the night.
>>>> 
>>>>  
>>>> 
>>>> An average night, they may use about 6 kWh before the voltage sags below 
>>>> the 2 minute start voltage and it starts the generator.
>>>> 
>>>>  
>>>> 
>>>> Just curious if our 2 minute voltage needs to be dropped or if these 
>>>> batteries are degraded.  What corrective changes can I make to get better 
>>>> performance?
>>>> 
>>>>  
>>>> 
>>>> I have and will call Outback about this, but I'd like other perspectives 
>>>> as well.
>>>> 
>>>>  
>>>> 
>>>> Thanks as always for your expertise
>>>> 
>>>>  
>>>> 
>>>> --
>>>> 
>>>>  
>>>> 
>>>>  
>>>> 
>>>>  
>>>> 
>>>> Mac Lewis
>>>> 
>>>> 
>>>> 
>>>> "Yo solo sé que no sé nada." -Sócrates
>>>> 
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> 
> 
> -- 
> 
> 
> 
> Mac Lewis
> 
> "Yo solo sé que no sé nada." -Sócrates
> 
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