Hi Jay,

The SOC is typically around 75%-85% or so when the 2 minute start
triggers.  We are hitting absorb voltage around noon typically.

Thanks

On Sat, Apr 20, 2019 at 8:47 PM Jay <[email protected]> wrote:

> Hi Mac.
>
> 2 questions I have  are, what is the soc at 2 min start?
> And
> How long does it take to get absorb volts
>
> Thx
> Jay
>
>
>
>
>
> On Apr 20, 2019, at 6:18 AM, Mac Lewis <[email protected]> wrote:
>
> Thanks for all of the comments.  My big question is *do these batteries
> operate at lower voltages than a standard lead battery*.  From what I'm
> gathering from this list, they do not.  I am fairly certain its a battery
> problem, in fact, I think that there may be a bad cell as Alan suggests.
>
> As far as Flexnet DC calibration, I do think this system is calibrated.
> We get to charge voltage and end amps daily and it corresponds to 100%
> SOC.  The solar keeps up with load easily esp with this generator
> run-time.  We are making about 130% of what is being used.
>
> The AGS start is done the "standard" way through the Aux relay on the
> master, not via FNDC relay.  I haven't used that relay because calibration
> issues are so prevalent.
>
> I think its back to the basics with cell testing.
>
> All of the comments are very much appreciated.
>
>
>
> On Fri, Apr 19, 2019 at 9:49 PM Darryl Thayer <[email protected]>
> wrote:
>
>> Jay has a real strong point.  If you are near low voltage low state of
>> charge. Two or 4 hrs from a 4kw array is only 8 to 16 kwh nowhere near 46
>> kwh.  Given the recomended max charge rate is C/5 you would have to be
>> charging for days
>>
>> On Fri, Apr 19, 2019, 10:20 PM John Blittersdorf <
>> [email protected]> wrote:
>>
>>> Mac,
>>>    If there is a TriMetric or charge controllers, you can get min/max
>>> voltages each day or since last reset.   I have found that is very useful
>>> info when large, short duration loads hit.  ie well pump.  I would find on
>>> one of my 24 v systems that an 18 or 19 v min would indicate that the well
>>> pump went on when the batteries were quite low and pulled the voltage down
>>> to low battery cutoff.  If the system does not shut down, you might see a
>>> voltage lower than the 2 minute setpoint.  I think the FlexNet DC also
>>> records minimum voltage.  And be sure that the gen start trigger is not the
>>> flexnet as that is big trouble.
>>>
>>> John Blittersdorf.
>>>
>>> On Fri, Apr 19, 2019 at 8:06 PM Glenn Burt <[email protected]> wrote:
>>>
>>>> Hi Larry,
>>>>
>>>>
>>>>
>>>> I am curious why you would use the 100Hr rate for this approximation
>>>> and not the 20 or 24Hr one, since that is the period in which Mac is
>>>> reporting the anomaly. Happy to learn the details!
>>>>
>>>>
>>>>
>>>> Thanks,
>>>>
>>>> Glenn
>>>>
>>>>
>>>>
>>>> *From:* RE-wrenches <[email protected]> *On
>>>> Behalf Of *Starlight Solar Power Systems
>>>> *Sent:* Friday, April 19, 2019 3:10 PM
>>>> *To:* RE-wrenches <[email protected]>
>>>> *Subject:* Re: [RE-wrenches] Operating Voltages Outback RE High
>>>> Capacity Battery
>>>>
>>>>
>>>>
>>>> Mac,
>>>>
>>>>
>>>>
>>>> Only removing 6kWh from 46kWh of storage should not be able to produce
>>>> the voltage sag to trigger AGS. That’s only about 13% at a 100Hr rate.
>>>> Voltage should be no where near that point. Have you verified actual
>>>> voltage when the AGS is triggered? Loose wiring or terminal corrosion can
>>>> cause voltage drop but I would think that an easy find/repair you would
>>>> have checked.
>>>>
>>>>
>>>>
>>>> Saying the battery easily charges to 100% worries me as sulfated
>>>> batteries do that. Healthy LA batteries take many hours to reach full
>>>> saturation. Has cell voltage been compared for non-uniformity? Has the
>>>> equalization charge been performed?
>>>>
>>>>
>>>>
>>>> I am not a fan of the unusual low voltages that Outback prescribes for
>>>> EnergyCells and seriously wonder how these voltages can properly maintain
>>>> these cells. CV is below the point where balanced O2 and H2 evolution takes
>>>> place. But, thats off point.
>>>>
>>>>
>>>>
>>>>
>>>> Larry Crutcher
>>>> Starlight Solar Power Systems
>>>>
>>>>
>>>>
>>>>
>>>>
>>>>
>>>>
>>>> On Apr 19, 2019, at 10:27 AM, Mac Lewis <[email protected]> wrote:
>>>>
>>>>
>>>>
>>>> Hello Wrenches,
>>>>
>>>>
>>>>
>>>> We recently inherited an Outback system that I've been keeping an eye
>>>> on via Optics.  Its a dual stack 3648 VFXR, with about 4kW of PV with a
>>>> single string of EnergyCell 1100RE battery bank (reported to be ~6 months
>>>> old) ~.46 kWh at C20.
>>>>
>>>>
>>>>
>>>> I have been observing how the system functions and how the voltage
>>>> behaves.  We keep getting 2 minute voltage starts on the generator in the
>>>> middle of the night that don't seem necessary judging from how much energy
>>>> has been used from the battery bank.  I am hesitant to tweak anything
>>>> because these battery set-points are a bit different than I'm used to.
>>>>
>>>>
>>>>
>>>> As per Outback:
>>>>
>>>> Absorb Voltage is 55.6V for 2 hours
>>>>
>>>> Float Voltage is 54.0V
>>>>
>>>>
>>>>
>>>> I've slowly been dropping the 2 minute start voltage to see if there is
>>>> a bottom, but I'm hesitant to take it much lower (maybe I should).
>>>>
>>>> 2 minute start voltage: 44.8 V.
>>>>
>>>>
>>>>
>>>>
>>>>
>>>> The system easily charges the battery bank to 100% (and easily reached
>>>> the 2 hr absorb time) every day.  The flexnet DC is correctly set up and
>>>> calibrated.
>>>>
>>>>
>>>>
>>>> The load on the system is pretty consistent.  They use between 400 and
>>>> 600W throughout the night.
>>>>
>>>>
>>>>
>>>> An average night, they may use about 6 kWh before the voltage sags
>>>> below the 2 minute start voltage and it starts the generator.
>>>>
>>>>
>>>>
>>>> Just curious if our 2 minute voltage needs to be dropped or if these
>>>> batteries are degraded.  What corrective changes can I make to get better
>>>> performance?
>>>>
>>>>
>>>>
>>>> I have and will call Outback about this, but I'd like other
>>>> perspectives as well.
>>>>
>>>>
>>>>
>>>> Thanks as always for your expertise
>>>>
>>>>
>>>>
>>>> --
>>>>
>>>>
>>>>
>>>>
>>>>
>>>>
>>>>
>>>> Mac Lewis
>>>>
>>>>
>>>> "Yo solo sé que no sé nada." *-Sócrates*
>>>>
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> --
>
>
>
> Mac Lewis
>
> *"Yo solo sé que no sé nada." -Sócrates*
>
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-- 



Mac Lewis

*"Yo solo sé que no sé nada." -Sócrates*
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