> Anyone got a easy method of creating tunnel liners?

I used bent posterboard,  plastered with tinted joint compound- the
premixed stuff in the plastic tub.  It's the same material I used for most
of the rockwork. 
Though you probably want to paint the final
results, adding black waterbased paint to the material (for a gray tint)
prevents white flecks from appearing when the inevitable chips
occur. 
http://users.bergen.org/dondew/S_scale/Stan/Stan_pg2_5LG.jpg
Stan
Stokrocki


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