RE: [Elecraft] APP roll pins

2008-04-07 Thread Jim
Charles,

I believe that the Elecraft Moderator has asked for this Disruptive thread
APP Roll Pins to come to a halt.

I am not sure what point you are trying to make here.


K4PV

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of Charles Harpole
Sent: Sunday, April 06, 2008 9:59 PM
To: [EMAIL PROTECTED]; Tom Hammond
Cc: elecraft@mailman.qth.net
Subject: RE: [Elecraft] APP roll pins


APPs are bad design, bad technology, just bad why?

1 the crimp or solder or buy a special tool  or what facts as noted
often here.

2. need glue often what!!!

3.  no strain relief.

4. no repeat use, can not be used again.

5. do not step on this plastic or u will need another set.

6. do not get caught outside the easy ordering/purchase of these dogs or u
will be sticking a bare wire into

the socket when ur apps are broken.  Surprise, most of the world never hrd
of these things ... and for good reason.


When, oh when, will users of this junk wake up to its obvious limits and
abandon the false start they

represent?

Charles Harpole


[EMAIL PROTECTED]




 Date: Sun, 6 Apr 2008 09:15:03 -0400
 From: [EMAIL PROTECTED]
 To: [EMAIL PROTECTED]
 Subject: Re: [Elecraft] APP roll pins
 CC: elecraft@mailman.qth.net

 Tom and all,

 That is quite contrary to my experience.  The APP housings that I have
 purchased (from both PowerWerks and West Mountain Radio) have dovetail
 matings that need quite a bit of force to slide completely together, and
 I lock them with a drop of SuperGlue.  I never had one come apart, and
 that includes the 3 of them that are in constant use on the workbench.
 The ones in the hamshack are more permanent - they are seldom changed.
 I have roll pins and use them only sometimes.  If I use the roll pins, I
 lock the pins in place with a drop of Superglue.

 BTW - I just saw evidence that using the 'good' West Mountain crimper is
 not the entire answer.  The crimps this gentleman had made with that
 tool had distorted the connector barrel and tongue severely such that
 good contact was not made.  When we discussed the problem, I found that
 he was using the tool improperly.  So even the proper tool can produce a
 bad job if you do not know what a good crimped connection looks like.
 Unfortunately, West Mountain Radio does not provide any instructions
 with the tool.

 73,
 Don W3FPR

 Tom Hammond wrote:
  I must admit that I have had less than stellar results with the roll
pins
  myself... having a number fall out over time. Fortunately none fell into
  'sensitive' electronic areas... they just fall out...
 
  I didn't have have all that good luck with Super Glues either... not
sure
  why, but the several times I tried them did not end well, with the
  connectors
  STILL coming apart.
 
  I think I like the idea of filling the 'roll pin hole' with hot glue.
  That
  seems like a much more viable method.
 
  I currently use a short length of #12 solid copper wire, stuck thru
  the hole
  and then bent (on both ends) around at least two sides of each of the
APP
  connector shells. This method allows for a slight amount of movement
  between
  the shells, but it does keep them together and in a manner which
  allows for
  complete disassembly if necessary at a later time. It's not terribly
  'pretty',
  but it does work.
 
  73,
 
  Tom Hammond   N0SS
 
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Re: [Elecraft] APP roll pins

2008-04-06 Thread Tom Hammond

I must admit that I have had less than stellar results with the roll pins
myself... having a number fall out over time. Fortunately none fell into
'sensitive' electronic areas... they just fall out...

I didn't have have all that good luck with Super Glues either... not sure
why, but the several times I tried them did not end well, with the connectors
STILL coming apart.

I think I like the idea of filling the 'roll pin hole' with hot glue. That
seems like a much more viable method.

I currently use a short length of #12 solid copper wire, stuck thru the hole
and then bent (on both ends) around at least two sides of each of the APP
connector shells. This method allows for a slight amount of movement between
the shells, but it does keep them together and in a manner which allows for
complete disassembly if necessary at a later time. It's not terribly 'pretty',
but it does work.

73,

Tom Hammond   N0SS

At 21:29 04/05/2008, Mike B wrote:
I've purchased an APP pack or two that instead of having real roll 
pins (as in a flat piece of metal rolled over on itself, having a 
bit of spring tension in the process), just a piece of tiny metal 
tubing.  While these slipped in place, they also tended to slip out of place.


I'm guessing that this is what many dissatisfied APP users have 
purchased, instead of getting a pack with real roll pins.


Dave G. wrote:
The APP kit I bought (some time ago) from PowerWerx contained the 
cheap crimper, anc 20 sets of 30A APP's including the roll pins...

In over three years I have NOT had a roll pin come out!!


73,

Mike
KW1ND
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Re: [Elecraft] APP roll pins

2008-04-06 Thread Don Wilhelm

Tom and all,

That is quite contrary to my experience.  The APP housings that I have 
purchased (from both PowerWerks and West Mountain Radio) have dovetail 
matings that need quite a bit of force to slide completely together, and 
I lock them with a drop of SuperGlue.  I never had one come apart, and 
that includes the 3 of them that are in constant use on the workbench.  
The ones in the hamshack are more permanent - they are seldom changed.  
I have roll pins and use them only sometimes.  If I use the roll pins, I 
lock the pins in place with a drop of Superglue.


BTW - I just saw evidence that using the 'good' West Mountain crimper is 
not the entire answer.  The crimps this gentleman had made with that 
tool had distorted the connector barrel and tongue severely such that 
good contact was not made.  When we discussed the problem, I found that 
he was using the tool improperly.  So even the proper tool can produce a 
bad job if you do not know what a good crimped connection looks like.  
Unfortunately, West Mountain Radio does not provide any instructions 
with the tool.


73,
Don W3FPR

Tom Hammond wrote:

I must admit that I have had less than stellar results with the roll pins
myself... having a number fall out over time. Fortunately none fell into
'sensitive' electronic areas... they just fall out...

I didn't have have all that good luck with Super Glues either... not sure
why, but the several times I tried them did not end well, with the 
connectors

STILL coming apart.

I think I like the idea of filling the 'roll pin hole' with hot glue. 
That

seems like a much more viable method.

I currently use a short length of #12 solid copper wire, stuck thru 
the hole

and then bent (on both ends) around at least two sides of each of the APP
connector shells. This method allows for a slight amount of movement 
between
the shells, but it does keep them together and in a manner which 
allows for
complete disassembly if necessary at a later time. It's not terribly 
'pretty',

but it does work.

73,

Tom Hammond   N0SS


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RE: [Elecraft] APP roll pins

2008-04-06 Thread Jim Sheldon
 Just a comment on the APP connectors and roll pins.  There are many ways to
solve the problem, some good and some not so good.  Everyone that's used
them long enough will probably have tackled the disappearing roll pin
dilemma at one time or another.

Glueing them tends not to work because most glues don't like shear force
after being applied, and that's what happens when you slide the two halves
of the connector back together after putting the glue on them.  Super glue
is really succeptible to this because it sets so fast.  Other types of glue
have been used with varying degrees of success, mostly poor.

My solution was to clamp the connector halves in a vise, run a 4-40 tap
through the hole and then use a 4-40 x 1/4 setscrew screwed into the hole
to keep them from coming apart.  You can also use a miniscule drop of blue
Loc-Tite on the threads of the setscrew to sort of lock it in place --
haven't had one come apart since I started doing this.  

If you decide to try it, make sure you snug the connector in the vise, but
not so tight that you deform it.  Carefully run the tap in and out of the
hole.  Put the 4-40 x 1/4 setscrew into the hole before you remove the
connector from the vise.  Check to make sure the APP will still mate with
another one and hasn't spread from the pressure if the setscrew.  If it has,
remove the screw, reclamp it and run the tap back  forth several times to
cut the threads deeper.  I've found this method works best with a new, sharp
tap.  

Not all APP's are created equal, and some of the plastic material seems to
be harder than others.  Probably depends on what plastic mix was used when
they were formed at the factory.  

Jim Sheldon, W0EB

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Re: [Elecraft] APP roll pins

2008-04-06 Thread K3KO

This is crazy.   

Who would ever want to use a connector with all the problems and care and
feeding of the APP's?

Something has gotten lost here.  Imagine if you had to go endure all of this
for the AC plugs on all your household appliances?

Either the connector is no darn good or the problems reported here are
greatly exaggerated.

The function is of a connector is to plug it in and forget about.  It should
be completely trouble free and a non-issue--ever.  

de K3KO


Dave G. wrote:
 
 The APP kit I bought (some time ago) from PowerWerx contained the 
 cheap crimper, anc 20 sets of 30A APP's including the roll pins...
 In over three years I have NOT had a roll pin come out!!
 
 --
 Dave G.   KK7SS
 '65 MK III Sprite in Richland, WA
 Two things are infinite, the universe and human stupidity.
 But I'm not so sure about the universe.  ... Albert Einstein.
 
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Re: [Elecraft] APP roll pins

2008-04-06 Thread John

At 08:12 AM 06/04/08, you wrote:


This is crazy.


Either the connector is no darn good or the problems reported here are
greatly exaggerated.


Well said! It's fun to follow the threads and see just how far they 
go though. I think G4ILO put an end to the 7.5 lb knob thread with 
his comment too. :-)


JOhn
k7up 
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Re: [Elecraft] APP roll pins

2008-04-06 Thread Tom Hammond

Actually, the 'basic' APP connectors have few 'problems'... they slip together
nicely and if properly assembled, require little additional 'help'.

The discussion had to do with the perceived need to 'help' them by inserting
pins to keep them from coming apart, which is rare anyway.

I virtually NEVER 'pin' my APP connectors, and have had very few 
problems at all.

However, WHEN I DO pin them, I was reporting my experiences.

I've been using APP connectors since before they were APP 
connectors. There was

a previous manufacturer... and I've been using them for at least 15 years now
with extremely good results.

Tom   N0SS

At 09:12 04/06/2008, K3KO wrote:


This is crazy.

Who would ever want to use a connector with all the problems and care and
feeding of the APP's?

Something has gotten lost here.  Imagine if you had to go endure all of this
for the AC plugs on all your household appliances?

Either the connector is no darn good or the problems reported here are
greatly exaggerated.

The function is of a connector is to plug it in and forget about.  It should
be completely trouble free and a non-issue--ever.

de K3KO


Dave G. wrote:

 The APP kit I bought (some time ago) from PowerWerx contained the
 cheap crimper, anc 20 sets of 30A APP's including the roll pins...
 In over three years I have NOT had a roll pin come out!!

 --
 Dave G.   KK7SS
 '65 MK III Sprite in Richland, WA
 Two things are infinite, the universe and human stupidity.
 But I'm not so sure about the universe.  ... Albert Einstein.

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Re: [Elecraft] APP roll pins

2008-04-06 Thread George Victor
Sermos.
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RE: [Elecraft] APP roll pins

2008-04-06 Thread Ron D'Eau Claire
FWIW, I've been using APPs for years with no problems at all. 

I solder the wires and have not had a single breakage. As I mentioned
earlier, millions of connectors do that with no problem. The trick is to
avoid forcing the stiff portion of the wire to bend constantly or to force
one small area - such as the exposed wire between the insulation and the
terminal to do all the bending.

I've never had a connector come apart, pin or no pin. The shells mate very
securely. (All of mine use the Anderson red/black zip wire that won't let
the shells move anyway!) When inserted properly, the terminals will not come
out of the shells under any conditions of use. 

Ron AC7AC

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Re: [Elecraft] APP roll pins

2008-04-06 Thread John Reiser

Hi All,

I think the problems have been exagerated.  I have been using PP connectors 
on all of my 12-volt toys for the past six years, with roll pins, both 
soldered and crimped, without problems of any kind.


YMMV.  73,  John, W2GW


- Original Message - 
From: John [EMAIL PROTECTED]

To: elecraft@mailman.qth.net
Sent: Sunday, April 06, 2008 10:32 AM
Subject: Re: [Elecraft] APP roll pins



At 08:12 AM 06/04/08, you wrote:


This is crazy.


Either the connector is no darn good or the problems reported here are
greatly exaggerated.


Well said! It's fun to follow the threads and see just how far they go 
though. I think G4ILO put an end to the 7.5 lb knob thread with his 
comment too. :-)


JOhn
k7up ___
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Re: [Elecraft] APP roll pins

2008-04-06 Thread John [K7SVV]
K3KO's response is the best I have read in this thread so far and I agree 
100%.  I have been using and putting up with these APP's for at least 6-7 
years and have learned that I always crimp them using a cheap crimper and I 
always solder them too.  It took a while for me to learn (I am a slow 
learner) that you must crimp it near the edge where the wire goes into the 
connector.  Stay as far away as you can from the contact end so that you 
don't deform it to the point where you can't insert it into the housing.  I 
don't use heat shrink tubing but I may in the future.  I know many of you 
don't agree but this is what works best for me.  To me the APP's are a pain 
to assemble and they are not reliable because they come apart too easy even 
though they snap together properly.  I had to get these remarks in before 
Eric pulls the plug which should be any day now.


John[K7SVV]

P.S.  I use the roll pin.

- Original Message - 
From: K3KO [EMAIL PROTECTED]

To: elecraft@mailman.qth.net
Sent: Sunday, April 06, 2008 7:12 AM
Subject: Re: [Elecraft] APP roll pins




This is crazy.

Who would ever want to use a connector with all the problems and care 
and

feeding of the APP's?

Something has gotten lost here.  Imagine if you had to go endure all of 
this

for the AC plugs on all your household appliances?

Either the connector is no darn good or the problems reported here are
greatly exaggerated.

The function is of a connector is to plug it in and forget about.  It 
should

be completely trouble free and a non-issue--ever.

de K3KO


Dave G. wrote:


The APP kit I bought (some time ago) from PowerWerx contained the
cheap crimper, anc 20 sets of 30A APP's including the roll pins...
In over three years I have NOT had a roll pin come out!!

--
Dave G.   KK7SS
'65 MK III Sprite in Richland, WA
Two things are infinite, the universe and human stupidity.
But I'm not so sure about the universe.  ... Albert Einstein.

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Re: [Elecraft] APP roll pins

2008-04-06 Thread Don Brown

Hi

I have been using these for several years and they are on all of my 12 volt 
stuff.  I mounted a 5 circuit RigRunner on my work bench that I can plug 
into to power radios I am working on.  I have used the roll pins but do not 
use them any more.  If you are careful to make the wires exactly the same 
length the connectors will not tend to come apart.  I have found the glue 
for PVC pipe works well to glue the connectors. I like it better than super 
glue. Use a tiny  bit on one side before you slide the dovetails together. 
If you think you need a roll pin glue a toothpick into the hole for the pin 
and clip off the excess with flush cutters. If it ever does come out at 
least it will not short out anything.



Thanks

Don Brown
KD5NDB

K3 S/N  0575

--
From: John   [K7SVV] [EMAIL PROTECTED]
Sent: Sunday, April 06, 2008 1:03 PM
To: K3KO [EMAIL PROTECTED]; elecraft@mailman.qth.net
Subject: Re: [Elecraft] APP roll pins

K3KO's response is the best I have read in this thread so far and I agree 
100%.  I have been using and putting up with these APP's for at least 6-7 
years and have learned that I always crimp them using a cheap crimper and 
I always solder them too.  It took a while for me to learn (I am a slow 
learner) that you must crimp it near the edge where the wire goes into the 
connector.  Stay as far away as you can from the contact end so that you 
don't deform it to the point where you can't insert it into the housing. 
I don't use heat shrink tubing but I may in the future.  I know many of 
you don't agree but this is what works best for me.  To me the APP's are a 
pain to assemble and they are not reliable because they come apart too 
easy even though they snap together properly.  I had to get these remarks 
in before Eric pulls the plug which should be any day now.


John[K7SVV]

P.S.  I use the roll pin.




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Re: [Elecraft] APP roll pins [END of Thread]

2008-04-06 Thread Eric Swartz - WA6HHQ Elecraft

Let's end this thread for now.
73,
Eric   WA6HHQ
Elecraft List Moderator

_..._



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RE: [Elecraft] APP roll pins

2008-04-06 Thread Charles Harpole

APPs are bad design, bad technology, just bad why?

1 the crimp or solder or buy a special tool  or what facts as noted often 
here.

2. need glue often what!!!

3.  no strain relief.

4. no repeat use, can not be used again.

5. do not step on this plastic or u will need another set.

6. do not get caught outside the easy ordering/purchase of these dogs or u will 
be sticking a bare wire into

the socket when ur apps are broken.  Surprise, most of the world never hrd of 
these things ... and for good reason.


When, oh when, will users of this junk wake up to its obvious limits and 
abandon the false start they

represent?  

Charles Harpole


[EMAIL PROTECTED]   




 Date: Sun, 6 Apr 2008 09:15:03 -0400
 From: [EMAIL PROTECTED]
 To: [EMAIL PROTECTED]
 Subject: Re: [Elecraft] APP roll pins
 CC: elecraft@mailman.qth.net
 
 Tom and all,
 
 That is quite contrary to my experience.  The APP housings that I have 
 purchased (from both PowerWerks and West Mountain Radio) have dovetail 
 matings that need quite a bit of force to slide completely together, and 
 I lock them with a drop of SuperGlue.  I never had one come apart, and 
 that includes the 3 of them that are in constant use on the workbench.  
 The ones in the hamshack are more permanent - they are seldom changed.  
 I have roll pins and use them only sometimes.  If I use the roll pins, I 
 lock the pins in place with a drop of Superglue.
 
 BTW - I just saw evidence that using the 'good' West Mountain crimper is 
 not the entire answer.  The crimps this gentleman had made with that 
 tool had distorted the connector barrel and tongue severely such that 
 good contact was not made.  When we discussed the problem, I found that 
 he was using the tool improperly.  So even the proper tool can produce a 
 bad job if you do not know what a good crimped connection looks like.  
 Unfortunately, West Mountain Radio does not provide any instructions 
 with the tool.
 
 73,
 Don W3FPR
 
 Tom Hammond wrote:
  I must admit that I have had less than stellar results with the roll pins
  myself... having a number fall out over time. Fortunately none fell into
  'sensitive' electronic areas... they just fall out...
 
  I didn't have have all that good luck with Super Glues either... not sure
  why, but the several times I tried them did not end well, with the 
  connectors
  STILL coming apart.
 
  I think I like the idea of filling the 'roll pin hole' with hot glue. 
  That
  seems like a much more viable method.
 
  I currently use a short length of #12 solid copper wire, stuck thru 
  the hole
  and then bent (on both ends) around at least two sides of each of the APP
  connector shells. This method allows for a slight amount of movement 
  between
  the shells, but it does keep them together and in a manner which 
  allows for
  complete disassembly if necessary at a later time. It's not terribly 
  'pretty',
  but it does work.
 
  73,
 
  Tom Hammond   N0SS
 
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Re: [Elecraft] APP roll pins

2008-04-05 Thread Mike B
I've purchased an APP pack or two that instead of having real roll pins (as in a 
flat piece of metal rolled over on itself, having a bit of spring tension in the 
process), just a piece of tiny metal tubing.  While these slipped in place, they 
also tended to slip out of place.


I'm guessing that this is what many dissatisfied APP users have purchased, 
instead of getting a pack with real roll pins.


Dave G. wrote:
The APP kit I bought (some time ago) from PowerWerx contained the 
cheap crimper, anc 20 sets of 30A APP's including the roll pins...

In over three years I have NOT had a roll pin come out!!


73,

Mike
KW1ND
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