Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-23 Thread Edward R Cole

Great retort, Don.  You beat me to saying the same thing.

So plug it in with assumptions and you get the stupeed award.  If 
lucky it just sits there and does nothing.  Unlucky and you just 
tested your warrantee (Not Covered).  But hooking up ham gear without 
opening manual is standard operating protocol - it seems. OK well 
lets hookup the power - uh black to red; red to black - poof!  $3K up in smoke!


I really dislike the current trend of using the RJ45 as a mic 
jack.  Motorola started using them that way and it ended up being one 
of worst reliability parts in the system.  RJ45 don't take to being 
physically stressed constantly (at the end of a mic cable).


73, Ed - KL7UW
http://www.kl7uw.com
Kits made by KL7UW
Dubus Mag business:
dubus...@gmail.com

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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-23 Thread Phil Wheeler



On 8/23/15 11:57 AM, Edward R Cole wrote:
I really dislike the current trend of using the 
RJ45 as a mic jack.  Motorola started using them 
that way and it ended up being one of worst 
reliability parts in the system.  RJ45 don't 
take to being physically stressed constantly (at 
the end of a mic cable).
I sure agree, Ed. Had to replace a Yaesu FM xcvr 
mic last year for just that very reason.


73, Phil W7OX
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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-23 Thread Jim Brown

On Sat,8/22/2015 10:21 PM, Richard W. Solomon wrote:

Not to flog this horse any further, but I direct you to page 85 of the K2
Manual where the DB-9 connector is labeled ...RS-232 and AUX I/O... .

Is it RS-232 or not ??? Is it mis-labeled 


The fact that it says RS-232 AND AUX I/O should be a clue -- a full 
RS-232 interface requires the use of all 9 pins, leaving nothing for AUX 
I/O. All of the ham gear I've ever interfaced to uses only two circuits 
and three pins  -- 2 (RXD),3 (TXD), and 5 (Sig Gnd) for control, leaving 
the other pins and lines for other uses. Pins 4 (DTR) and 7 (RTS) are 
used by many logging programs to send CW and PTT. There's a piece in QST 
from 10-15 years ago showing how to build an ICOM interface getting 
power from either DTR or RTS (I don't recall which).


73, Jim K9YC
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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-23 Thread Kevin Stover

Exactly!

On 8/23/2015 7:00 AM, Joe Subich, W4TV wrote:


On 8/23/2015 1:21 AM, Richard W. Solomon wrote:
Not to flog this horse any further, but I direct you to page 85 of 
the K2

Manual where the DB-9 connector is labeled ...RS-232 and AUX I/O... .

Is it RS-232 or not ??? Is it mis-labeled 


RS-232 defines voltage levels (a bi-polar system greater than +3V or
less than -3V).  It *does not define a connector*.  The K2 Manual is
*entirely consistent* in saying RS-232 and Aux I/O ... the CAT pins
(2,3  5) are RS-232 levels, the others associated with Aux I/O (ALC, 
Aux Bus, RF, +12, and 8R) are not.


Perhaps the DB connector associated with the KIO2 could be more artfully
described as Auxiliary I/O or Auxiliary I/O including RS-232 control
but the RS-232 and AUX I/O label is technically accurate.

73,

... Joe, W4TV



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--
R. Kevin Stover
AC0H
ARRL
FISTS #11993
SKCC #215
NAQCC #3441

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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-23 Thread Matt Maguire
Some of the pins on the AUX I/O connector meet parts of the RS232 spec, but 
other of the pins are used for an elecraft proprietary expansion interface. So, 
from an electrical perspective you can say it is actually a mix of both RS232 
(partial) and AUX I/O. From a physical connector perspective, it is definitely 
not RS232, which is why you need to make an isolation/breakout cable.

This is explained in the KIO2 manual. The main K2 manual doesn’t really seem to 
emphasize the point that severe damage can result if you connect this port 
directly to the serial port on a PC without making up an appropriate 
isolation/breakout cable. Due to the potentially serious consequences, I would 
have thought a warning in the main manual would be appropriate.

-- 
73 de Matt VK2RQ

Le 23 août 2015 à 3:22:23 PM, Richard W. Solomon (w1...@earthlink.net) a écrit:

Not to flog this horse any further, but I direct you to page 85 of the K2  
Manual where the DB-9 connector is labeled ...RS-232 and AUX I/O... .  

Is it RS-232 or not ??? Is it mis-labeled   

73, Dick, W1KSZ  

-Original Message-  
From: Elecraft [mailto:elecraft-boun...@mailman.qth.net] On Behalf Of Mickey  
Baker  
Sent: Saturday, August 22, 2015 9:32 PM  
To: Bob McGraw - K4TAX  
Cc: elecraft@mailman.qth.net  
Subject: Re: [Elecraft] K2 - KPA100 RS232 interface repair  

RJ45 is commonly used for RS232C. Millions of Cisco routers and switches  
built over the past 20+ years use this arrangement, as do many other  
devices. I have a half dozen of these cables - they once were shipped with  
the router. Although I don't know for sure, I'll bet the pinout is the same  
as Cisco.  

I can make up 10 RJ45 connectors in the time it takes to make a soldered  
DB9.  

Historically, RS232 was used in electromagnetic applications where there was  
a need to drive a relay with line levels. Since modern equipment doesn't  
need this - since TTL became commonplace in the 1970's - and since many  
lower power devices no longer have 12V power supplies, it has been practice  
to observe a ONE state at a voltage of 3V+.  

If you really want some detail, check out the data sheet on your favorite  
RS232 driver chip. Here's an example:  
http://cds.linear.com/docs/en/datasheet/11801afb.pdf  

73,  

Mickey N4MB  

 On Aug 22, 2015, at 8:31 PM, Bob McGraw - K4TAX rmcg...@blomand.net  
wrote:  
  
 The K3S has a RJ-45 connector for the RS-232 communications. Now that's  
different! Of course they supply a cable with a RJ-45 on one end and a  
DB-9F on the other. And then to keep everybody happy, there is what appears  
to be a 15 pin VGA connector that is the ACC connector to provide band data  
and such. The manual clearly states This is not a VGA video connector.  
  
 Yes it is very important to read and understand the manual before plugging  
or inserting any connector into any hole on any radio today. It seems most  
hams think if it plugs in, then it should work.  
  
 73  
 Bob, K4TAX  
 K3S s/n 10,163  
  
 On 8/22/2015 7:17 PM, Richard W. Solomon wrote:  
 It seems to me that using a DB-9 connector for non-RS232 uses is  
 taking the Easy way out.  
 There are numerous other connectors that could be used to alleviate  
 any Misunderstanding.  
  
 Not everyone goes through manuals with a fine tooth comb to locate  
 the gotchas.  
  
 73, Dick, W1KSZ  
  
 -Original Message-  
 From: Elecraft [mailto:elecraft-boun...@mailman.qth.net] On Behalf Of  
 Jim Brown  
 Sent: Saturday, August 22, 2015 4:25 PM  
 To: elecraft@mailman.qth.net  
 Subject: Re: [Elecraft] K2 - KPA100 RS232 interface repair  
  
 Hi Floyd,  
  
 I've owned and operated a pair of K2s, both of which I bought used.  
 Elecraft makes it very clear that the DB9 connector on the K2 is NOT  
 an  
 RS232 interface, that it is not RS232 compliant, and that a standard  
 RS232 cable should NOT be used. Rather, the DB9 connector provides  
 both serial control AND several control functions.  
  
 The DB9 connector is a generic part, and can be used for many things  
 besides RS232. It is also well known that while the RS232 Standard  
 defines voltage levels, MANY modern products produce far less than those  
levels.  
  
 I've owned a lot of gear in my lifetime, and the first thing I do is  
 open the manual, study it, study the wiring of the various  
 connectors, study the specs, and study the operating instructions.  
  
 73, Jim K9YC  
  
  
  
 On Sat,8/22/2015 1:28 PM, Floyd Sense wrote:  
 Hi Don. I'm sure you're aware that the RS232 spec includes the  
 description of voltage levels, and if you're going to refer to an  
 interface as RS232 (as Elecraft does in many places) then you're  
 implying that the normal RS232 signal levels will be used. A user  
 shouldn't be required to read a one hundred page manual before  
 plugging in a connector when every other such connector works in the  
 conventional way. Having been a designer using RS232 interfaces 45  
 years ago, I

Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-23 Thread Joe Subich, W4TV


On 8/23/2015 1:21 AM, Richard W. Solomon wrote:

Not to flog this horse any further, but I direct you to page 85 of the K2
Manual where the DB-9 connector is labeled ...RS-232 and AUX I/O... .

Is it RS-232 or not ??? Is it mis-labeled 


RS-232 defines voltage levels (a bi-polar system greater than +3V or
less than -3V).  It *does not define a connector*.  The K2 Manual is
*entirely consistent* in saying RS-232 and Aux I/O ... the CAT pins
(2,3  5) are RS-232 levels, the others associated with Aux I/O (ALC, 
Aux Bus, RF, +12, and 8R) are not.


Perhaps the DB connector associated with the KIO2 could be more artfully
described as Auxiliary I/O or Auxiliary I/O including RS-232 control
but the RS-232 and AUX I/O label is technically accurate.

73,

... Joe, W4TV



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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-23 Thread Kevin Stover

Exactly!

On 8/22/2015 7:31 PM, Bob McGraw - K4TAX wrote:
The K3S has a RJ-45 connector for the RS-232 communications.  Now 
that's different!   Of course they supply a cable with a RJ-45 on one 
end and a DB-9F on the other.  And then to keep everybody happy, there 
is what appears to be a 15 pin VGA connector that is the ACC connector 
to provide band data and such.  The manual clearly states This is not 
a VGA video connector.


Yes it is very important to read and understand the manual before 
plugging or inserting any connector into any hole on any radio today.  
It seems most hams think if it plugs in, then it should work.


73
Bob, K4TAX
K3S s/n 10,163


--
R. Kevin Stover
AC0H
ARRL
FISTS #11993
SKCC #215
NAQCC #3441

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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-22 Thread Don Wilhelm
Anyone who has purchased a used K2 needs to take notice, lest it happen 
to you too.


That connector is marked AUX I/O for exactly that reason, it is not a 
computer RS-232 connector even though it contains TXD, RXD and signal 
ground.  As a result, one must always use the special cable that is 
built as part of the KPA100 to connect to a computer serial port.


You are not likely to have damaged anything in the KPA100 when 
connecting a standard serial cable to the K2, although KPA100 U6 may 
have a damaged output at pin 6, and the inductors located just behind 
the DE-9 connector should be checked for continuity.
The TXD and RXD signals in the serial cable will connect to U4 just the 
same as if the special cable were used.


You could have also damaged the computer serial port because pin 1 was 
grounded by the K2.


You will find most of the damage will be in the base K2.
Internal signals AUXBUS and VRFDET could have caused the MCU IC to be 
damaged as well as the KSB2.
The fact that the 8R voltage rail appears on that connector, that may 
have caused further damage.


73,
Don W3FPR

On 8/22/2015 1:19 PM, K8AC wrote:

I had been using an Elecraft USB/serial cable with my recently acquired K2
and the PC communications worked properly.  In debugging a software problem,
it was suggested that I try using a real serial port, which I did.
Unfortunately, I was unaware that I wasn't supposed to use a standard RS232
cable.  So now, the K2's port won't work with the USB/serial cable either
and I assume that the interface in the KPA-100 was damaged.  I guess that U4
(MAX 1406) is a prime suspect for failure in this case.  Any suggestions?



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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-22 Thread Floyd Sense
Hi Don.  I'm sure you're aware that the RS232 spec includes the 
description of voltage levels, and if you're going to refer to an 
interface as RS232 (as Elecraft does in many places) then you're 
implying that the normal RS232 signal levels will be used.  A user 
shouldn't be required to read a one hundred page manual before plugging 
in a connector when every other such connector works in the conventional 
way.  Having been a designer using RS232 interfaces 45 years ago, I 
would have been executed had I designed something like this.


Anyway, maybe you can help me determine what areas to focus on in the 
repair.  Here's what I know:


1. The RF chokes RFC6-9 are all intact.
2. The ALC is functioning properly - the power control properly controls 
the output
3. U1 in the KPS-100 appears to be functioning as the relays are being 
activated at the right time as I switch through the bands.
4. Data sent from Hyperterminal through the USB/serial converter to the 
K2 shows up on Pin 6 of the KPA-100 U4 (the Max1706) and can be seen at 
pin 26 of the K2 MCU (U6).  But, the K2 doesn't act on the commands that 
are  sent.
5. The voltage on pin 5 of U4 (MAX1406) is -15.4 VDC, seems that 
indicates U4 is toast?


I haven't observed any other problems.  I found the document written by 
Gary Surrency and Tom Hammond regarding this situation.  Which leads me 
to some questions:


1.  Reference is made to possible damage to the KSB2.  Do you know what 
the symptom would be in that case?
2.  Apparently, any damage to the MCU IC might be isolated to just the 
input from the interface - pin 26.  I say that because everything else 
appears to function normally.  Are you aware of anything else I might 
check for regarding the MCU function?


73, Floyd


On 8/22/2015 3:16 PM, Don Wilhelm wrote:
Anyone who has purchased a used K2 needs to take notice, lest it 
happen to you too.


That connector is marked AUX I/O for exactly that reason, it is not a 
computer RS-232 connector even though it contains TXD, RXD and signal 
ground.  As a result, one must always use the special cable that is 
built as part of the KPA100 to connect to a computer serial port.


You are not likely to have damaged anything in the KPA100 when 
connecting a standard serial cable to the K2, although KPA100 U6 may 
have a damaged output at pin 6, and the inductors located just behind 
the DE-9 connector should be checked for continuity.
The TXD and RXD signals in the serial cable will connect to U4 just 
the same as if the special cable were used.


You could have also damaged the computer serial port because pin 1 was 
grounded by the K2.


You will find most of the damage will be in the base K2.
Internal signals AUXBUS and VRFDET could have caused the MCU IC to be 
damaged as well as the KSB2.
The fact that the 8R voltage rail appears on that connector, that may 
have caused further damage.


73,
Don W3FPR



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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-22 Thread Richard W. Solomon
You say Tomato, I say Tomatoe.

73, Dick, W1KSZ

-Original Message-
From: Elecraft [mailto:elecraft-boun...@mailman.qth.net] On Behalf Of Jim
Brown
Sent: Saturday, August 22, 2015 9:15 PM
To: elecraft@mailman.qth.net
Subject: Re: [Elecraft] K2 - KPA100 RS232 interface repair

On Sat,8/22/2015 5:17 PM, Richard W. Solomon wrote:
 It seems to me that using a DB-9 connector for non-RS232 uses is taking
the Easy way out. There are numerous other connectors that could be used to
alleviate any Misunderstanding.

I see it quite differently. The K2 was a kit, designed to be built by mere
mortals, not machines. The DB-series connectors are widely available from
good industrial sources and are easy to work on. There's also the matter of
panel real estate. Yes, there are other connectors, but I can't think of a
decent alternative that fits the above objectives.

73, Jim K9YC
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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-22 Thread K8AC

Hi Jim.  Well, when this incident occurred, I was deep into working on 
an associated software problem and needed to quickly try the PC serial 
port directly.  I agree with you comment about reading the manual and in 
fact I did so just a couple of weeks back when I acquired this unit.  
Unfortunately, at my age, I don't always recall 100% of what I read.  
Now that I have this problem, of course I remember reading all about 
needing the special cable

But, I disagree regarding the use of the DB9 connector on the K2. Having 
worked on tons of gear with communications ports, I've never run into 
one that purportedly used an RS232 interface, but would self-destruct if 
a real RS232 interface were attached.  The KPA-100 manual clearly 
describes it as an RS232 interface and the schematic has it labeled as 
such.  If it doesn't support RS232 voltage levels, then it isn't an 
RS232 interface in my book.  And I know that there are devices that use 
a DB9 connector but are not RS232 compliant, but that isn't the issue here.

In the document that Gary Surrency and Tom Hammond wrote on the subject 
several years ago, they clearly pointed out the need for a more 
prominent label warning of the possible consequences of connecting the 
wrong cable.  Had I seen such a warning, I'd have remembered the reason 
for it and would have avoided the problem. At any rate, the worst result 
should be a failure to communicate and not the destruction of several 
important components in the unit.  Having read many of your writings, I 
doubt that you'd have ever designed something with that sort of risk 
involved.

When I get everything working again, I plan to document in detail what 
fails, how to determine if it had failed and what to do about it.  
Current documentation on that is rather lacking and I'll bet that there 
are scores of K2s out there with the same problem.

73, Floyd - K8AC


On 8/22/2015 7:26 PM, Jim Brown-10 [via Elecraft] wrote:
 Hi Floyd,

 I've owned and operated a pair of K2s, both of which I bought used.
 Elecraft makes it very clear that the DB9 connector on the K2 is NOT an
 RS232 interface, that it is not RS232 compliant, and that a standard
 RS232 cable should NOT be used. Rather, the DB9 connector provides both
 serial control AND several control functions.

 The DB9 connector is a generic part, and can be used for many things
 besides RS232.  It is also well known that while the RS232 Standard
 defines voltage levels, MANY modern products produce far less than those
 levels.

 I've owned a lot of gear in my lifetime, and the first thing I do is
 open the manual, study it, study the wiring of the various connectors,
 study the specs, and study the operating instructions.

 73, Jim K9YC







--
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http://elecraft.365791.n2.nabble.com/K2-KPA100-RS232-interface-repair-tp7606571p7606587.html
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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-22 Thread Richard W. Solomon
It seems to me that using a DB-9 connector for non-RS232 uses is taking the 
Easy way out.
There are numerous other connectors that could be used to alleviate any 
Misunderstanding. 

Not everyone goes through manuals with a fine tooth comb to locate the 
gotchas.

73, Dick, W1KSZ

-Original Message-
From: Elecraft [mailto:elecraft-boun...@mailman.qth.net] On Behalf Of Jim
Brown
Sent: Saturday, August 22, 2015 4:25 PM
To: elecraft@mailman.qth.net
Subject: Re: [Elecraft] K2 - KPA100 RS232 interface repair

Hi Floyd,

I've owned and operated a pair of K2s, both of which I bought used. 
Elecraft makes it very clear that the DB9 connector on the K2 is NOT an
RS232 interface, that it is not RS232 compliant, and that a standard
RS232 cable should NOT be used. Rather, the DB9 connector provides both
serial control AND several control functions.

The DB9 connector is a generic part, and can be used for many things besides
RS232.  It is also well known that while the RS232 Standard defines voltage
levels, MANY modern products produce far less than those levels.

I've owned a lot of gear in my lifetime, and the first thing I do is open
the manual, study it, study the wiring of the various connectors, study the
specs, and study the operating instructions.

73, Jim K9YC



On Sat,8/22/2015 1:28 PM, Floyd Sense wrote:
 Hi Don. I'm sure you're aware that the RS232 spec includes the 
 description of voltage levels, and if you're going to refer to an 
 interface as RS232 (as Elecraft does in many places) then you're 
 implying that the normal RS232 signal levels will be used.  A user 
 shouldn't be required to read a one hundred page manual before 
 plugging in a connector when every other such connector works in the 
 conventional way.  Having been a designer using RS232 interfaces 45 
 years ago, I would have been executed had I designed something like this.

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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-22 Thread Don Wilhelm
The RJ-45 connector is now defined in the RS-232 standard, as is the 
DE-9 and DB-25.
Of course, Ethernet also uses the RJ-45 connector, as do multi-line 
telephone sets.  Those are *not* interchangeable functions.  You would 
not want to plug an RJ-45 RS-232 cable into your RJ-45 ethernet router 
jack or into your multi-line telephone system.

Make no assumptions about connectors, for they are a just a connector.

Another example:
The older PCs used the DB-25 for a printer port.  How do you tell the 
difference between a printer port and a 25 pin serial port connector? - 
you refer to the manual for the device in question and look for a 
clearly defined label.
At our church, there is a sound console that has a DB-25 connector - 
should I assume that is a printer port, or a serial port just because 
those are connectors commonly used for those applications - of course 
not - the connector on the sound console is for expansion devices.


So, know what you are plugging into before connecting cables (even if 
they fit) - if it is labeled as RS-232, then plug away, but if it is 
labeled with anything different, check the manual before plugging.  That 
fact goes for any device with a connector, it is not just for the K2.


As another parallel, RCA jacks are used for many purposes - antenna 
connections, audio connections, and yes even power connections. Would 
you plug anything into an RCA jack assuming it was an audio connector 
without carefully heeding the label or referring to the equipment manual?


A connector is just a connector.  Just because it looks like the 
connector in one piece of gear that you happen to be familiar with does 
not mean it serves the same purpose on everything else.  Take DIN 
connectors as an example - they are common on many pieces of ham gear.  
Why would one assume that a 6 pin DIN connector on a Yaesu transceiver 
has the same pinout as that on an Icom.  I hope I have made my point and 
will belabor it no more.


73,
Don W3FPR

On 8/22/2015 8:31 PM, Bob McGraw - K4TAX wrote:
The K3S has a RJ-45 connector for the RS-232 communications.  Now 
that's different!   Of course they supply a cable with a RJ-45 on one 
end and a DB-9F on the other.  And then to keep everybody happy, there 
is what appears to be a 15 pin VGA connector that is the ACC connector 
to provide band data and such.  The manual clearly states This is not 
a VGA video connector.


Yes it is very important to read and understand the manual before 
plugging or inserting any connector into any hole on any radio today.  
It seems most hams think if it plugs in, then it should work.




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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-22 Thread Jim Brown

Hi Floyd,

I've owned and operated a pair of K2s, both of which I bought used. 
Elecraft makes it very clear that the DB9 connector on the K2 is NOT an 
RS232 interface, that it is not RS232 compliant, and that a standard 
RS232 cable should NOT be used. Rather, the DB9 connector provides both 
serial control AND several control functions.


The DB9 connector is a generic part, and can be used for many things 
besides RS232.  It is also well known that while the RS232 Standard 
defines voltage levels, MANY modern products produce far less than those 
levels.


I've owned a lot of gear in my lifetime, and the first thing I do is 
open the manual, study it, study the wiring of the various connectors, 
study the specs, and study the operating instructions.


73, Jim K9YC



On Sat,8/22/2015 1:28 PM, Floyd Sense wrote:
Hi Don. I'm sure you're aware that the RS232 spec includes the 
description of voltage levels, and if you're going to refer to an 
interface as RS232 (as Elecraft does in many places) then you're 
implying that the normal RS232 signal levels will be used.  A user 
shouldn't be required to read a one hundred page manual before 
plugging in a connector when every other such connector works in the 
conventional way.  Having been a designer using RS232 interfaces 45 
years ago, I would have been executed had I designed something like this. 


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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-22 Thread Bob McGraw - K4TAX
The K3S has a RJ-45 connector for the RS-232 communications.  Now that's 
different!   Of course they supply a cable with a RJ-45 on one end and a 
DB-9F on the other.  And then to keep everybody happy, there is what 
appears to be a 15 pin VGA connector that is the ACC connector to 
provide band data and such.  The manual clearly states This is not a 
VGA video connector.


Yes it is very important to read and understand the manual before 
plugging or inserting any connector into any hole on any radio today.  
It seems most hams think if it plugs in, then it should work.


73
Bob, K4TAX
K3S s/n 10,163

On 8/22/2015 7:17 PM, Richard W. Solomon wrote:

It seems to me that using a DB-9 connector for non-RS232 uses is taking the
Easy way out.
There are numerous other connectors that could be used to alleviate any
Misunderstanding.

Not everyone goes through manuals with a fine tooth comb to locate the
gotchas.

73, Dick, W1KSZ

-Original Message-
From: Elecraft [mailto:elecraft-boun...@mailman.qth.net] On Behalf Of Jim
Brown
Sent: Saturday, August 22, 2015 4:25 PM
To: elecraft@mailman.qth.net
Subject: Re: [Elecraft] K2 - KPA100 RS232 interface repair

Hi Floyd,

I've owned and operated a pair of K2s, both of which I bought used.
Elecraft makes it very clear that the DB9 connector on the K2 is NOT an
RS232 interface, that it is not RS232 compliant, and that a standard
RS232 cable should NOT be used. Rather, the DB9 connector provides both
serial control AND several control functions.

The DB9 connector is a generic part, and can be used for many things besides
RS232.  It is also well known that while the RS232 Standard defines voltage
levels, MANY modern products produce far less than those levels.

I've owned a lot of gear in my lifetime, and the first thing I do is open
the manual, study it, study the wiring of the various connectors, study the
specs, and study the operating instructions.

73, Jim K9YC



On Sat,8/22/2015 1:28 PM, Floyd Sense wrote:

Hi Don. I'm sure you're aware that the RS232 spec includes the
description of voltage levels, and if you're going to refer to an
interface as RS232 (as Elecraft does in many places) then you're
implying that the normal RS232 signal levels will be used.  A user
shouldn't be required to read a one hundred page manual before
plugging in a connector when every other such connector works in the
conventional way.  Having been a designer using RS232 interfaces 45
years ago, I would have been executed had I designed something like this.

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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-22 Thread Mickey Baker
RJ45 is commonly used for RS232C. Millions of Cisco routers and switches built 
over the past 20+ years use this arrangement, as do many other devices. I have 
a half dozen of these cables - they once were shipped with the router. Although 
I don't know for sure, I'll bet the pinout is the same as Cisco. 

I can make up 10 RJ45 connectors in the time it takes to make a soldered DB9. 

Historically, RS232 was used in electromagnetic applications where there was a 
need to drive a relay with line levels. Since modern equipment doesn't need 
this - since TTL became commonplace in the 1970's - and since many lower power 
devices no longer have 12V power supplies, it has been practice to observe a 
ONE state at a voltage of 3V+. 

If you really want some detail, check out the data sheet on your favorite RS232 
driver chip. Here's an example:
http://cds.linear.com/docs/en/datasheet/11801afb.pdf

73,

Mickey N4MB

 On Aug 22, 2015, at 8:31 PM, Bob McGraw - K4TAX rmcg...@blomand.net wrote:
 
 The K3S has a RJ-45 connector for the RS-232 communications.  Now that's 
 different!   Of course they supply a cable with a RJ-45 on one end and a 
 DB-9F on the other.  And then to keep everybody happy, there is what appears 
 to be a 15 pin VGA connector that is the ACC connector to provide band data 
 and such.  The manual clearly states This is not a VGA video connector.
 
 Yes it is very important to read and understand the manual before plugging or 
 inserting any connector into any hole on any radio today.  It seems most hams 
 think if it plugs in, then it should work.
 
 73
 Bob, K4TAX
 K3S s/n 10,163
 
 On 8/22/2015 7:17 PM, Richard W. Solomon wrote:
 It seems to me that using a DB-9 connector for non-RS232 uses is taking the
 Easy way out.
 There are numerous other connectors that could be used to alleviate any
 Misunderstanding.
 
 Not everyone goes through manuals with a fine tooth comb to locate the
 gotchas.
 
 73, Dick, W1KSZ
 
 -Original Message-
 From: Elecraft [mailto:elecraft-boun...@mailman.qth.net] On Behalf Of Jim
 Brown
 Sent: Saturday, August 22, 2015 4:25 PM
 To: elecraft@mailman.qth.net
 Subject: Re: [Elecraft] K2 - KPA100 RS232 interface repair
 
 Hi Floyd,
 
 I've owned and operated a pair of K2s, both of which I bought used.
 Elecraft makes it very clear that the DB9 connector on the K2 is NOT an
 RS232 interface, that it is not RS232 compliant, and that a standard
 RS232 cable should NOT be used. Rather, the DB9 connector provides both
 serial control AND several control functions.
 
 The DB9 connector is a generic part, and can be used for many things besides
 RS232.  It is also well known that while the RS232 Standard defines voltage
 levels, MANY modern products produce far less than those levels.
 
 I've owned a lot of gear in my lifetime, and the first thing I do is open
 the manual, study it, study the wiring of the various connectors, study the
 specs, and study the operating instructions.
 
 73, Jim K9YC
 
 
 
 On Sat,8/22/2015 1:28 PM, Floyd Sense wrote:
 Hi Don. I'm sure you're aware that the RS232 spec includes the
 description of voltage levels, and if you're going to refer to an
 interface as RS232 (as Elecraft does in many places) then you're
 implying that the normal RS232 signal levels will be used.  A user
 shouldn't be required to read a one hundred page manual before
 plugging in a connector when every other such connector works in the
 conventional way.  Having been a designer using RS232 interfaces 45
 years ago, I would have been executed had I designed something like this.
 __
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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-22 Thread K8AC
OK - many thanks, Don.  I'll get busy looking at those things.

73, Floyd


On 8/22/2015 6:33 PM, Don Wilhelm-4 [via Elecraft] wrote:
 Floyd,

 You say the voltage at U4 pin 5 is -15.4 volts, and that *may* be a
 perfectly valid voltage - that is a MARK.
 It should not be constantly that way, so check U4 pin 12 - if it is
 zero, then the MAX1406 is behaving properly in response.  That line
 originates from the MCU (Control Board U6) pin 25, and should be +5v
 under normal conditions, but pulses to zero when the K2 sends data.

 If you find KPA100 U4 pin 12 at 5 volts while pin 5 is going negative,
 then replace U4.
 OTOH, if U4 pin 12 is at zero volts, suspect the K2 MCU or some problem
 on the signal line between those points.
 As a quick check on whether the base K2 or KPA100 is pulling that signal
 to zero, remove the KPA100 ribbon cable, then power the base K2 and see
 whether CB U6 pin 25 goes to +5v with the ribbon cable removed.  If it
 stays at 0 volts, remove the MCU and make a resistance measurement on U6
 pin 25 to make sure it is not shorted - if you read a high resistance,
 replace the MCU IC.

 The most likely symptom if the KSB2 board has been damaged from plugging
 in a serial cable is that you could have damaged  either the KSB2 MCU
 (AUXBUS line), or Q1 (high voltage on the VRFDET line or the ALC line
 can do damage).

 Note that if you were previously connecting the USB to serial adapter
 directly to the KPA100 AUX I/O connector, it may be possible that no
 damage would occur *if* the voltage out of the adapter did not exceed 5
 volts and never went negative.  In the PC world of short RS-232
 signalling, some try to get away' with those levels, where a real
 serial card will typically have voltages in excess of +/-12 volts.
 So if you did not previously use the special cable, you will need to
 build one - the instructions are in the KPA100 manual page 60.

 73,
 Don W3FPR

 On 8/22/2015 4:28 PM, Floyd Sense wrote:

 
  Anyway, maybe you can help me determine what areas to focus on in the
  repair.  Here's what I know:
 
  1. The RF chokes RFC6-9 are all intact.
  2. The ALC is functioning properly - the power control properly
  controls the output
  3. U1 in the KPS-100 appears to be functioning as the relays are being
  activated at the right time as I switch through the bands.
  4. Data sent from Hyperterminal through the USB/serial converter to
  the K2 shows up on Pin 6 of the KPA-100 U4 (the Max1706) and can be
  seen at pin 26 of the K2 MCU (U6).  But, the K2 doesn't act on the
  commands that are  sent.
  5. The voltage on pin 5 of U4 (MAX1406) is -15.4 VDC, seems that
  indicates U4 is toast?
 
  I haven't observed any other problems.  I found the document written
  by Gary Surrency and Tom Hammond regarding this situation.  Which
  leads me to some questions:
 
  1.  Reference is made to possible damage to the KSB2.  Do you know
  what the symptom would be in that case?
  2.  Apparently, any damage to the MCU IC might be isolated to just the
  input from the interface - pin 26.  I say that because everything else
  appears to function normally.  Are you aware of anything else I might
  check for regarding the MCU function?
 
  73, Floyd
 
 
  On 8/22/2015 3:16 PM, Don Wilhelm wrote:
  Anyone who has purchased a used K2 needs to take notice, lest it
  happen to you too.
 
  That connector is marked AUX I/O for exactly that reason, it is not a
  computer RS-232 connector even though it contains TXD, RXD and signal
  ground.  As a result, one must always use the special cable that is
  built as part of the KPA100 to connect to a computer serial port.
 
  You are not likely to have damaged anything in the KPA100 when
  connecting a standard serial cable to the K2, although KPA100 U6 may
  have a damaged output at pin 6, and the inductors located just behind
  the DE-9 connector should be checked for continuity.
  The TXD and RXD signals in the serial cable will connect to U4 just
  the same as if the special cable were used.
 
  You could have also damaged the computer serial port because pin 1
  was grounded by the K2.
 
  You will find most of the damage will be in the base K2.
  Internal signals AUXBUS and VRFDET could have caused the MCU IC to be
  damaged as well as the KSB2.
  The fact that the 8R voltage rail appears on that connector, that may
  have caused further damage.
 
  73,
  Don W3FPR
 
 
 

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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-22 Thread Richard W. Solomon
Not to flog this horse any further, but I direct you to page 85 of the K2 
Manual where the DB-9 connector is labeled ...RS-232 and AUX I/O... .

Is it RS-232 or not ??? Is it mis-labeled  

73, Dick, W1KSZ

-Original Message-
From: Elecraft [mailto:elecraft-boun...@mailman.qth.net] On Behalf Of Mickey
Baker
Sent: Saturday, August 22, 2015 9:32 PM
To: Bob McGraw - K4TAX
Cc: elecraft@mailman.qth.net
Subject: Re: [Elecraft] K2 - KPA100 RS232 interface repair

RJ45 is commonly used for RS232C. Millions of Cisco routers and switches
built over the past 20+ years use this arrangement, as do many other
devices. I have a half dozen of these cables - they once were shipped with
the router. Although I don't know for sure, I'll bet the pinout is the same
as Cisco. 

I can make up 10 RJ45 connectors in the time it takes to make a soldered
DB9. 

Historically, RS232 was used in electromagnetic applications where there was
a need to drive a relay with line levels. Since modern equipment doesn't
need this - since TTL became commonplace in the 1970's - and since many
lower power devices no longer have 12V power supplies, it has been practice
to observe a ONE state at a voltage of 3V+. 

If you really want some detail, check out the data sheet on your favorite
RS232 driver chip. Here's an example:
http://cds.linear.com/docs/en/datasheet/11801afb.pdf

73,

Mickey N4MB

 On Aug 22, 2015, at 8:31 PM, Bob McGraw - K4TAX rmcg...@blomand.net
wrote:
 
 The K3S has a RJ-45 connector for the RS-232 communications.  Now that's
different!   Of course they supply a cable with a RJ-45 on one end and a
DB-9F on the other.  And then to keep everybody happy, there is what appears
to be a 15 pin VGA connector that is the ACC connector to provide band data
and such.  The manual clearly states This is not a VGA video connector.
 
 Yes it is very important to read and understand the manual before plugging
or inserting any connector into any hole on any radio today.  It seems most
hams think if it plugs in, then it should work.
 
 73
 Bob, K4TAX
 K3S s/n 10,163
 
 On 8/22/2015 7:17 PM, Richard W. Solomon wrote:
 It seems to me that using a DB-9 connector for non-RS232 uses is 
 taking the Easy way out.
 There are numerous other connectors that could be used to alleviate 
 any Misunderstanding.
 
 Not everyone goes through manuals with a fine tooth comb to locate 
 the gotchas.
 
 73, Dick, W1KSZ
 
 -Original Message-
 From: Elecraft [mailto:elecraft-boun...@mailman.qth.net] On Behalf Of 
 Jim Brown
 Sent: Saturday, August 22, 2015 4:25 PM
 To: elecraft@mailman.qth.net
 Subject: Re: [Elecraft] K2 - KPA100 RS232 interface repair
 
 Hi Floyd,
 
 I've owned and operated a pair of K2s, both of which I bought used.
 Elecraft makes it very clear that the DB9 connector on the K2 is NOT 
 an
 RS232 interface, that it is not RS232 compliant, and that a standard
 RS232 cable should NOT be used. Rather, the DB9 connector provides 
 both serial control AND several control functions.
 
 The DB9 connector is a generic part, and can be used for many things 
 besides RS232.  It is also well known that while the RS232 Standard 
 defines voltage levels, MANY modern products produce far less than those
levels.
 
 I've owned a lot of gear in my lifetime, and the first thing I do is 
 open the manual, study it, study the wiring of the various 
 connectors, study the specs, and study the operating instructions.
 
 73, Jim K9YC
 
 
 
 On Sat,8/22/2015 1:28 PM, Floyd Sense wrote:
 Hi Don. I'm sure you're aware that the RS232 spec includes the 
 description of voltage levels, and if you're going to refer to an 
 interface as RS232 (as Elecraft does in many places) then you're 
 implying that the normal RS232 signal levels will be used.  A user 
 shouldn't be required to read a one hundred page manual before 
 plugging in a connector when every other such connector works in the 
 conventional way.  Having been a designer using RS232 interfaces 45 
 years ago, I would have been executed had I designed something like
this.
 __
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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-22 Thread Phil Wheeler
Most of us built our K2/KPA100/KAT100 way back; 
that was the only way you could buy them, not 
factory-built nor factory-assembled. That did 
require that we apply the fine tooth comb 
approach to the manual, since we soldered every 
connection to every part. As a result I'm still, 
12 years or so after building my KPA100, aware of 
the issue.


73, Phil W7OX

On 8/22/15 5:17 PM, Richard W. Solomon wrote:

It seems to me that using a DB-9 connector for non-RS232 uses is taking the
Easy way out.
There are numerous other connectors that could be used to alleviate any
Misunderstanding.

Not everyone goes through manuals with a fine tooth comb to locate the
gotchas.

73, Dick, W1KSZ

-Original Message-
From: Elecraft [mailto:elecraft-boun...@mailman.qth.net] On Behalf Of Jim
Brown
Sent: Saturday, August 22, 2015 4:25 PM
To: elecraft@mailman.qth.net
Subject: Re: [Elecraft] K2 - KPA100 RS232 interface repair

Hi Floyd,

I've owned and operated a pair of K2s, both of which I bought used.
Elecraft makes it very clear that the DB9 connector on the K2 is NOT an
RS232 interface, that it is not RS232 compliant, and that a standard
RS232 cable should NOT be used. Rather, the DB9 connector provides both
serial control AND several control functions.

The DB9 connector is a generic part, and can be used for many things besides
RS232.  It is also well known that while the RS232 Standard defines voltage
levels, MANY modern products produce far less than those levels.

I've owned a lot of gear in my lifetime, and the first thing I do is open
the manual, study it, study the wiring of the various connectors, study the
specs, and study the operating instructions.

73, Jim K9YC



On Sat,8/22/2015 1:28 PM, Floyd Sense wrote:

Hi Don. I'm sure you're aware that the RS232 spec includes the
description of voltage levels, and if you're going to refer to an
interface as RS232 (as Elecraft does in many places) then you're
implying that the normal RS232 signal levels will be used.  A user
shouldn't be required to read a one hundred page manual before
plugging in a connector when every other such connector works in the
conventional way.  Having been a designer using RS232 interfaces 45
years ago, I would have been executed had I designed something like this.


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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-22 Thread Jim Brown

On Sat,8/22/2015 5:17 PM, Richard W. Solomon wrote:

It seems to me that using a DB-9 connector for non-RS232 uses is taking the 
Easy way out. There are numerous other connectors that could be used to 
alleviate any Misunderstanding.


I see it quite differently. The K2 was a kit, designed to be built by 
mere mortals, not machines. The DB-series connectors are widely 
available from good industrial sources and are easy to work on. There's 
also the matter of panel real estate. Yes, there are other connectors, 
but I can't think of a decent alternative that fits the above objectives.


73, Jim K9YC
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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-22 Thread Jim Brown

On Sat,8/22/2015 9:28 PM, Richard W. Solomon wrote:

You say Tomato, I say Tomatoe.


My Dad, who was from Ipswich, MA, said tomatoe. :)

73, Jim K9YC
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Re: [Elecraft] K2 - KPA100 RS232 interface repair

2015-08-22 Thread Don Wilhelm

Floyd,

You say the voltage at U4 pin 5 is -15.4 volts, and that *may* be a 
perfectly valid voltage - that is a MARK.
It should not be constantly that way, so check U4 pin 12 - if it is 
zero, then the MAX1406 is behaving properly in response.  That line 
originates from the MCU (Control Board U6) pin 25, and should be +5v 
under normal conditions, but pulses to zero when the K2 sends data.


If you find KPA100 U4 pin 12 at 5 volts while pin 5 is going negative, 
then replace U4.
OTOH, if U4 pin 12 is at zero volts, suspect the K2 MCU or some problem 
on the signal line between those points.
As a quick check on whether the base K2 or KPA100 is pulling that signal 
to zero, remove the KPA100 ribbon cable, then power the base K2 and see 
whether CB U6 pin 25 goes to +5v with the ribbon cable removed.  If it 
stays at 0 volts, remove the MCU and make a resistance measurement on U6 
pin 25 to make sure it is not shorted - if you read a high resistance, 
replace the MCU IC.


The most likely symptom if the KSB2 board has been damaged from plugging 
in a serial cable is that you could have damaged  either the KSB2 MCU 
(AUXBUS line), or Q1 (high voltage on the VRFDET line or the ALC line 
can do damage).


Note that if you were previously connecting the USB to serial adapter 
directly to the KPA100 AUX I/O connector, it may be possible that no 
damage would occur *if* the voltage out of the adapter did not exceed 5 
volts and never went negative.  In the PC world of short RS-232 
signalling, some try to get away' with those levels, where a real 
serial card will typically have voltages in excess of +/-12 volts.
So if you did not previously use the special cable, you will need to 
build one - the instructions are in the KPA100 manual page 60.


73,
Don W3FPR

On 8/22/2015 4:28 PM, Floyd Sense wrote:


Anyway, maybe you can help me determine what areas to focus on in the 
repair.  Here's what I know:


1. The RF chokes RFC6-9 are all intact.
2. The ALC is functioning properly - the power control properly 
controls the output
3. U1 in the KPS-100 appears to be functioning as the relays are being 
activated at the right time as I switch through the bands.
4. Data sent from Hyperterminal through the USB/serial converter to 
the K2 shows up on Pin 6 of the KPA-100 U4 (the Max1706) and can be 
seen at pin 26 of the K2 MCU (U6).  But, the K2 doesn't act on the 
commands that are  sent.
5. The voltage on pin 5 of U4 (MAX1406) is -15.4 VDC, seems that 
indicates U4 is toast?


I haven't observed any other problems.  I found the document written 
by Gary Surrency and Tom Hammond regarding this situation.  Which 
leads me to some questions:


1.  Reference is made to possible damage to the KSB2.  Do you know 
what the symptom would be in that case?
2.  Apparently, any damage to the MCU IC might be isolated to just the 
input from the interface - pin 26.  I say that because everything else 
appears to function normally.  Are you aware of anything else I might 
check for regarding the MCU function?


73, Floyd


On 8/22/2015 3:16 PM, Don Wilhelm wrote:
Anyone who has purchased a used K2 needs to take notice, lest it 
happen to you too.


That connector is marked AUX I/O for exactly that reason, it is not a 
computer RS-232 connector even though it contains TXD, RXD and signal 
ground.  As a result, one must always use the special cable that is 
built as part of the KPA100 to connect to a computer serial port.


You are not likely to have damaged anything in the KPA100 when 
connecting a standard serial cable to the K2, although KPA100 U6 may 
have a damaged output at pin 6, and the inductors located just behind 
the DE-9 connector should be checked for continuity.
The TXD and RXD signals in the serial cable will connect to U4 just 
the same as if the special cable were used.


You could have also damaged the computer serial port because pin 1 
was grounded by the K2.


You will find most of the damage will be in the base K2.
Internal signals AUXBUS and VRFDET could have caused the MCU IC to be 
damaged as well as the KSB2.
The fact that the 8R voltage rail appears on that connector, that may 
have caused further damage.


73,
Don W3FPR






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