Re: [Elecraft] K3 just goes off

2012-06-25 Thread Fred Townsend
Lee I had exactly the same problem at FD this year. Before I illuminate the
problem a little background. We were running 2A with additional GOTA and VHF
stations. Last year the very noisy old 6KW generator puked a piston so it
was time to retire it. We wanted a new generator that could be carried by
one and quiet. We chose a Honda EU2000 thinking if we needed more capacity
we could parallel it with a second generator. 

We set up each station with a 100ah battery with charger. The  batteries
would act as filters since the automotive chargers were totally without
filtering or regulation. The batteries would act as power demand leveling as
well since demand was expected to exceed 2KW with everyone key down.

I was behind my K3 changing the unused antenna when my operating partner
indicated the K3 had turned off. Thinking it was something I had done I
circled around and turned the K3 back on. My partner resumed the contact but
the K3 soon died again. A spin of K3 metering VFO2 dial showed 11VDC. I
checked with our CW station who was still pounding brass. He indicated his
Laptop had died so he was now paper logging. Finally we realized the
generator had stopped. When refueling the generator it was cool indicating
it had been off for some time. We had operated totally on batteries until
the batteries started to fail, one by one.

Conclusion: A little acoustical noise from the generator is a good thing. 

73, Fred, AE6QL

-Original Message-
From: elecraft-boun...@mailman.qth.net
[mailto:elecraft-boun...@mailman.qth.net] On Behalf Of Lee Buller
Sent: Saturday, June 23, 2012 7:16 PM
To: Elecraft Reflector
Subject: [Elecraft] K3 just goes off


This has not happened to me before

Running some FD here on CW for about an hour in an AC room  

PA 35C FP 31C

The rig just went off.  Dead.  Power supply is ON.  Pressed the power
buttoncomes back on.

Anyone see this beforeI have not.

Lee


 In our day and age it seems that Common Sense is in short supply.  If you
don't have any Common Sense - get some Common Sense and use it.  If you
can't find any Common Sense, ask for help from somebody who has some Common
Sense.  Is Common Sense divine?

Common Sense is the image of the Creator expressing revealed truth in my
mind. 
-  John W. (Kansas)

Never interfere with anything that isn't bothering you.
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Re: [Elecraft] K3 just goes off

2012-06-25 Thread Nate Bargmann
* On 2012 25 Jun 14:43 -0500, Fred Townsend wrote:
 
 Conclusion: A little acoustical noise from the generator is a good thing. 

Heh!  I was actually proposing the idea of an EU2000 or another quiet
generator before next year's outing.  Our current model is plenty loud
and we've used batteries the past couple of years to preserve the peace
in the park we operate FD from.  Just how quiet is it?

This year we did run the batteries down to where my K3 powered off and a
third battery had to be pressed into service.

Perhaps an LED lamp as an indicator that draws little current would
provide an alert to the generator shutting down?

73, de Nate 

-- 

The optimist proclaims that we live in the best of all
possible worlds.  The pessimist fears this is true.

Ham radio, Linux, bikes, and more: http://www.n0nb.us
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Re: [Elecraft] K3 just goes off - SOLVED

2012-06-25 Thread Fred Townsend
Rick I use Teflon wire for my battery leads. Teflon wire is silver plated.
The Anderson power poles are silver plated too. While I can not quote
chapter and verse most NASA applications require crimp (with certified
crimper). There are at least two reasons. Solder wets and runs within silver
braid very quickly so the solder runs into the insulated part of the wire
and causes brittle fractures inside the insulation. Also the solder and flux
can get into the power pole contact area and increase contact resistance.
Flux has been known to flow out of solder connections years after
installation. The flux flows when the contact heats. The two effects have
been known to cause thermal runaway. Yes crimp is better than solder
especially for high power DC. 
BTW most silver bearing solders the most common being Sn96Ag4 (not to be
confused with silver solder) carry at most 4% silver. That doesn't offset
the other 96% being a poorer conductor than copper.
73, Fred, AE6QL.

-Original Message-
From: elecraft-boun...@mailman.qth.net
[mailto:elecraft-boun...@mailman.qth.net] On Behalf Of Rick Bates
Sent: Sunday, June 24, 2012 5:59 PM
To: Ron D'Eau Claire
Cc: elecraft@mailman.qth.net
Subject: Re: [Elecraft] K3 just goes off - SOLVED

And if one uses silver based solder?

Nope I don't and won't until I need to resupply; which will be quite a while
from now. 

Rick wa6nhc

Tiny iPhone keypad, sorry for typos

On Jun 24, 2012, at 4:21 PM, Ron D'Eau Claire r...@cobi.biz wrote:

 Does anyone have actual measurements to indicate that one is 
 *significantly* better than the other?
 
 Solder may not be as good a conductor as copper, but we're talking 
 about a fraction of a millimeter of solder covering the entire mating 
 surface of the cable and connector through which the current flows.
 
 IMX working on electronic systems we chose crimping over solder 
 because crimping is faster than soldering. Even so, I have found that 
 it is as easy to do a bad crimp job as it is to do a bad soldering job.
 
 73, Ron AC7AC
 
 -Original Message-
 
 A properly done crimp is better electrically than solder. For one 
 thing, solder is not a very good conductor. A proper crimp is actually 
 a weld joining the wire to the terminal.
 
 Sent from my iPad
 
 
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Re: [Elecraft] K3 just goes off

2012-06-25 Thread Bob
Sounds like you need to get an extended gas cap and tank for your EU2000 --
I have a 6-gallon boat tank hooked up to mine and it will run at full power
output for well over 24 hours.  With that setup you would fill it with gas
at the start of the contest and just turn it off when you were done.  At
lower power demand levels it will run a couple of days without refiling the
tank.

Given the duty cycle of the rigs and the capacity of the battery, that
generator must have been off for real long time to burn through a 100 AH
battery.

73, Bob, WB4SON
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Re: [Elecraft] K3 just goes off

2012-06-25 Thread Bob
Every one should have one of these or another brand in their toolbox:

http://www.amazon.com/GE-50542-Receptacle-Improper-Indicator/dp/B002LZTKIA/ref=pd_cp_hi_0

Aside from monitoring that AC is present it is a check that all the wiring and 
extensions were wired correctly.

73,
Bob
K2TK  ex KN2TKR (1956)  K2TKR




On 6/25/2012 4:04 PM, Nate Bargmann wrote:
 Perhaps an LED lamp as an indicator that draws little current would provide 
 an 
 alert to the generator shutting down? 73, de Nate  


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Re: [Elecraft] K3 just goes off - SOLVED

2012-06-25 Thread Adrian
As far as I know Teflon is a good insulator, capable of high 
temperatures and pressures. If you say teflon wire, you give it the 
false interpretation of being a conductor., like the guy that said 
solder was a poor conductor, really?

I did volt drop tests , I have professional crimp sets and solder 
systems, being based in electrical trades for a living.

A topend fluke MM told me that I achieved 0.15v better VD figures across 
the same cold weld (not weld), properly crimped connection for cable 
size and type. You will not minimise the volt drop to best achievable 
until soldered.

Test @ 20 amps.

A wet cloth wrap near the connection helps prevents solder run 
(capillary action) down the conductor/cable.

A good ref here: 
http://www.virginiawind.com/tips/060801_01.asp



On 25/06/2012 20:16, Fred Townsend wrote:
 Rick I use Teflon wire for my battery leads.
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Re: [Elecraft] K3 just goes off - SOLVED

2012-06-25 Thread Adrian
 and therefore have a
 slightly lower resistance than copper alone and since the power poles are
 silver plated as well, will not have any galvanic noise or corrosion. Teflon
 wire also solders easier than copper.
 Teflon insulation has both good and bad characteristics and is not approved
 for some NASA applications.
 73, Fred

 -Original Message-
 From:elecraft-boun...@mailman.qth.net
 [mailto:elecraft-boun...@mailman.qth.net] On Behalf Of Adrian
 Sent: Monday, June 25, 2012 2:41 PM
 To:elecraft@mailman.qth.net
 Subject: Re: [Elecraft] K3 just goes off - SOLVED

 As far as I know Teflon is a good insulator, capable of high temperatures
 and pressures. If you say teflon wire, you give it the false interpretation
 of being a conductor., like the guy that said solder was a poor
 conductor, really?

 I did volt drop tests , I have professional crimp sets and solder systems,
 being based in electrical trades for a living.

 A topend fluke MM told me that I achieved 0.15v better VD figures across the
 same cold weld (not weld), properly crimped connection for cable size and
 type. You will not minimise the volt drop to best achievable until soldered.

 Test @ 20 amps.

 A wet cloth wrap near the connection helps prevents solder run (capillary
 action) down the conductor/cable.

 A good ref here:
 http://www.virginiawind.com/tips/060801_01.asp



 On 25/06/2012 20:16, Fred Townsend wrote:
 Rick I use Teflon wire for my battery leads.
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Re: [Elecraft] K3 just goes off - SOLVED

2012-06-25 Thread Rick Bates
Apparently, based on the input here, I'm doing it all wrong by crimp and
solder.  But since I started that, I've not had a failure (back when Molex
was king).  Most times the actual connection is secured from motion (not
vibration) while the tails are allowed to move, if needed.  Yes, I use the
proper crimp tool for the connector, but I doubt it is certified.

 

Rick NHC

 

-Original Message-
From: Fred Townsend 

 

Rick I use Teflon wire for my battery leads. Teflon wire is silver plated.

The Anderson power poles are silver plated too. While I can not quote

chapter and verse most NASA applications require crimp (with certified

crimper). There are at least two reasons. Solder wets and runs within silver

braid very quickly so the solder runs into the insulated part of the wire

and causes brittle fractures inside the insulation. Also the solder and flux

can get into the power pole contact area and increase contact resistance.

Flux has been known to flow out of solder connections years after

installation. The flux flows when the contact heats. The two effects have

been known to cause thermal runaway. Yes crimp is better than solder

especially for high power DC. 

BTW most silver bearing solders the most common being Sn96Ag4 (not to be

confused with silver solder) carry at most 4% silver. That doesn't offset

the other 96% being a poorer conductor than copper.

73, Fred, AE6QL.

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Re: [Elecraft] K3 just goes off

2012-06-24 Thread R. Kevin Stover
Hook a DMM up to the power pole connectors on the rig and do the 
load/no-load test to double chack the K3 numbers. Check the load/no- 
load voltage at the power supply as well.


On 6/24/2012 12:06 AM, Lee Buller wrote:
 Well, the PS is a switcher...Astron ss-30.

 The voltage on the rig shows about 12.8 on Xmit with about 18.75 amps  Nothing
 is hot.  Wires.  Connectors.  Rig.  PS.  I am a little perturbed at the 
 voltage
 drop on the ps.  I would thing it would not drop that far, but I am not sure 
 how
 accurate the meter in the K3 really is.

 Has not done it again.  Never has it done it before either.

 Lee



-- 
R. Kevin Stover
AC0H
ARRL
FISTS #11993
SKCC #215
NAQCC #3441

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Re: [Elecraft] K3 just goes off

2012-06-24 Thread WM3M
I have had similar problems which ended up being poor connections from the 
power supply, where crimped connections, like on the power poles are not 
making good contact.  Now I solder all DC connections from power supply, if 
possible.  Also, these poor connections lower the power/amps making it to 
the rig, causing strange problems.  Good luck 73
Emory  WM3M

-Original Message- 
From: Lee Buller
Sent: Saturday, June 23, 2012 10:16 PM
To: Elecraft Reflector
Subject: [Elecraft] K3 just goes off


This has not happened to me before

Running some FD here on CW for about an hour in an AC room

PA 35C FP 31C

The rig just went off.  Dead.  Power supply is ON.  Pressed the power
buttoncomes back on.

Anyone see this beforeI have not.

Lee


In our day and age it seems that Common Sense is in short supply.  If you 
don't
have any Common Sense - get some Common Sense and use it.  If you can't find 
any
Common Sense, ask for help from somebody who has some Common Sense.  Is 
Common
Sense divine?

Common Sense is the image of the Creator expressing revealed truth in my 
mind.
-  John W. (Kansas)

Never interfere with anything that isn't bothering you.
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Re: [Elecraft] K3 just goes off - SOLVED

2012-06-24 Thread Lee Buller

Recently, I built a new power cable...a shorter cable with automotive spade 
fuses.  The Radio Shack Spade Fuse Holders are defective.  Would not seat the 
fuse properly.  Thus, the connection malfunctioned.  I will be replacing those 
soon.

Lee - K0WA






From: Lee Buller k...@swbell.net
To: Elecraft Reflector elecraft@mailman.qth.net
Sent: Sat, June 23, 2012 9:21:47 PM
Subject: [Elecraft] K3 just goes off


This has not happened to me before

Running some FD here on CW for about an hour in an AC room  

PA 35C FP 31C

The rig just went off.  Dead.  Power supply is ON.  Pressed the power 
buttoncomes back on.

Anyone see this beforeI have not.

Lee


In our day and age it seems that Common Sense is in short supply.  If you don't 
have any Common Sense - get some Common Sense and use it.  If you can't find 
any 

Common Sense, ask for help from somebody who has some Common Sense.  Is Common 
Sense divine?

Common Sense is the image of the Creator expressing revealed truth in my mind. 
-  John W. (Kansas)

Never interfere with anything that isn't bothering you.
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Re: [Elecraft] K3 just goes off - SOLVED

2012-06-24 Thread W0MU Mike Fatchett
Glad you found it Lee!

Many problems similar to this are caused by a bad crimp job on the 
Anderson connectors.  I would encourage everyone to get the more 
expensive crimp tools with the right dies for the various amperage 
connectors used.

Soldering is fine too but not needed if the cable is crimped properly.

Mike W0MU

W0MU-1 CC Cluster w0mu.net:23 or w0mu-1.dnsdynamic.com
Http://www.w0mu.com

On 6/24/2012 9:40 AM, Lee Buller wrote:
 Recently, I built a new power cable...a shorter cable with automotive spade
 fuses.  The Radio Shack Spade Fuse Holders are defective.  Would not seat the
 fuse properly.  Thus, the connection malfunctioned.  I will be replacing those
 soon.

 Lee - K0WA





 
 From: Lee Buller k...@swbell.net
 To: Elecraft Reflector elecraft@mailman.qth.net
 Sent: Sat, June 23, 2012 9:21:47 PM
 Subject: [Elecraft] K3 just goes off


 This has not happened to me before

 Running some FD here on CW for about an hour in an AC room

 PA 35C FP 31C

 The rig just went off.  Dead.  Power supply is ON.  Pressed the power
 buttoncomes back on.

 Anyone see this beforeI have not.

 Lee


 In our day and age it seems that Common Sense is in short supply.  If you 
 don't
 have any Common Sense - get some Common Sense and use it.  If you can't find 
 any

 Common Sense, ask for help from somebody who has some Common Sense.  Is Common
 Sense divine?

 Common Sense is the image of the Creator expressing revealed truth in my mind.
 -  John W. (Kansas)

 Never interfere with anything that isn't bothering you.
 __
 Elecraft mailing list
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Re: [Elecraft] K3 just goes off - SOLVED

2012-06-24 Thread KQ8M
I do agree with Mike but to be safe I always solder. Murphy lives in my shack!

73,
Tim Herrick, KQ8M
Charter Member North Coast Contesters
k...@kq8m.com

K3 Serial #5934

AR-Cluster V6 kq8m.no-ip.org
User Ports: 23, 7373  with local skimmer, 7374 without local skimmer
Server Ports: V6 3607, V4 Active 3605, V4 Passive 3606

-Original Message-
From: elecraft-boun...@mailman.qth.net 
[mailto:elecraft-boun...@mailman.qth.net] On Behalf Of W0MU Mike Fatchett
Sent: Sunday, June 24, 2012 12:35 PM
To: elecraft@mailman.qth.net
Subject: Re: [Elecraft] K3 just goes off - SOLVED

Glad you found it Lee!

Many problems similar to this are caused by a bad crimp job on the 
Anderson connectors.  I would encourage everyone to get the more 
expensive crimp tools with the right dies for the various amperage 
connectors used.

Soldering is fine too but not needed if the cable is crimped properly.

Mike W0MU

W0MU-1 CC Cluster w0mu.net:23 or w0mu-1.dnsdynamic.com
Http://www.w0mu.com

On 6/24/2012 9:40 AM, Lee Buller wrote:
 Recently, I built a new power cable...a shorter cable with automotive spade
 fuses.  The Radio Shack Spade Fuse Holders are defective.  Would not seat the
 fuse properly.  Thus, the connection malfunctioned.  I will be replacing those
 soon.

 Lee - K0WA





 
 From: Lee Buller k...@swbell.net
 To: Elecraft Reflector elecraft@mailman.qth.net
 Sent: Sat, June 23, 2012 9:21:47 PM
 Subject: [Elecraft] K3 just goes off


 This has not happened to me before

 Running some FD here on CW for about an hour in an AC room

 PA 35C FP 31C

 The rig just went off.  Dead.  Power supply is ON.  Pressed the power
 buttoncomes back on.

 Anyone see this beforeI have not.

 Lee


 In our day and age it seems that Common Sense is in short supply.  If you 
 don't
 have any Common Sense - get some Common Sense and use it.  If you can't find 
 any

 Common Sense, ask for help from somebody who has some Common Sense.  Is Common
 Sense divine?

 Common Sense is the image of the Creator expressing revealed truth in my mind.
 -  John W. (Kansas)

 Never interfere with anything that isn't bothering you.
 __
 Elecraft mailing list
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Re: [Elecraft] K3 just goes off - SOLVED

2012-06-24 Thread Rick Bates
I am not a fan of Powerpole connectors, but use them for compatibility to
other ham gear.  I think they're better than Molex (as an example) but they
are not mechanically secure enough (no locking tab) without adding an
external piece (I tape the crap out of the attached connectors).

 

For high current items (greater than a few amps), I crimp with the proper
tool AND solder (pre-tinning the wire).  One is a mechanical connection, the
other is electrical; either should work; together is insurance.

 

No I don't wear a belt and suspenders (are they still available?); but try
to beat Murphy at his own game every chance I get.  If I EVER get my hands
on him...  :o)

 

73,

Rick wa6nhc

 

-Original Message-
From: W0MU Mike Fatchett



Many problems similar to this are caused by a bad crimp job on the 

Anderson connectors.  I would encourage everyone to get the more 

expensive crimp tools with the right dies for the various amperage 

connectors used.

 

Soldering is fine too but not needed if the cable is crimped properly.

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Re: [Elecraft] K3 just goes off - SOLVED

2012-06-24 Thread hawley, charles j jr
Absolutely. I bought a power cable from West Mountain and one of the leads (the 
red one) just fell out of the crimp connector. So much for trusting the 
professional.
I do all of my crimps now and do not solder any. I use the best crimp tool.

Sent from my iPad

On Jun 24, 2012, at 11:34 AM, W0MU Mike Fatchett w...@w0mu.com wrote:

 Glad you found it Lee!
 
 Many problems similar to this are caused by a bad crimp job on the 
 Anderson connectors.  I would encourage everyone to get the more 
 expensive crimp tools with the right dies for the various amperage 
 connectors used.
 
 Soldering is fine too but not needed if the cable is crimped properly.
 
 Mike W0MU
 
 W0MU-1 CC Cluster w0mu.net:23 or w0mu-1.dnsdynamic.com
 Http://www.w0mu.com
 
 On 6/24/2012 9:40 AM, Lee Buller wrote:
 Recently, I built a new power cable...a shorter cable with automotive spade
 fuses.  The Radio Shack Spade Fuse Holders are defective.  Would not seat the
 fuse properly.  Thus, the connection malfunctioned.  I will be replacing 
 those
 soon.
 
 Lee - K0WA
 
 
 
 
 
 
 From: Lee Buller k...@swbell.net
 To: Elecraft Reflector elecraft@mailman.qth.net
 Sent: Sat, June 23, 2012 9:21:47 PM
 Subject: [Elecraft] K3 just goes off
 
 
 This has not happened to me before
 
 Running some FD here on CW for about an hour in an AC room
 
 PA 35C FP 31C
 
 The rig just went off.  Dead.  Power supply is ON.  Pressed the power
 buttoncomes back on.
 
 Anyone see this beforeI have not.
 
 Lee
 
 
 In our day and age it seems that Common Sense is in short supply.  If you 
 don't
 have any Common Sense - get some Common Sense and use it.  If you can't find 
 any
 
 Common Sense, ask for help from somebody who has some Common Sense.  Is 
 Common
 Sense divine?
 
 Common Sense is the image of the Creator expressing revealed truth in my 
 mind.
 -  John W. (Kansas)
 
 Never interfere with anything that isn't bothering you.
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Re: [Elecraft] K3 just goes off - SOLVED

2012-06-24 Thread hawley, charles j jr
A properly done crimp is better electrically than solder. For one thing, solder 
is not a very good conductor. A proper crimp is actually a weld joining the 
wire to the terminal.

Sent from my iPad

On Jun 24, 2012, at 1:13 PM, Rick Bates happymooseph...@gmail.com wrote:

 I am not a fan of Powerpole connectors, but use them for compatibility to
 other ham gear.  I think they're better than Molex (as an example) but they
 are not mechanically secure enough (no locking tab) without adding an
 external piece (I tape the crap out of the attached connectors).
 
 
 
 For high current items (greater than a few amps), I crimp with the proper
 tool AND solder (pre-tinning the wire).  One is a mechanical connection, the
 other is electrical; either should work; together is insurance.
 
 
 
 No I don't wear a belt and suspenders (are they still available?); but try
 to beat Murphy at his own game every chance I get.  If I EVER get my hands
 on him...  :o)
 
 
 
 73,
 
 Rick wa6nhc
 
 
 
 -Original Message-
 From: W0MU Mike Fatchett
 
 
 
 Many problems similar to this are caused by a bad crimp job on the 
 
 Anderson connectors.  I would encourage everyone to get the more 
 
 expensive crimp tools with the right dies for the various amperage 
 
 connectors used.
 
 
 
 Soldering is fine too but not needed if the cable is crimped properly.
 
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Re: [Elecraft] K3 just goes off - SOLVED

2012-06-24 Thread Ron D'Eau Claire
Does anyone have actual measurements to indicate that one is *significantly*
better than the other?

Solder may not be as good a conductor as copper, but we're talking about a
fraction of a millimeter of solder covering the entire mating surface of the
cable and connector through which the current flows.

IMX working on electronic systems we chose crimping over solder because
crimping is faster than soldering. Even so, I have found that it is as easy
to do a bad crimp job as it is to do a bad soldering job. 

73, Ron AC7AC  

-Original Message-

A properly done crimp is better electrically than solder. For one thing,
solder is not a very good conductor. A proper crimp is actually a weld
joining the wire to the terminal.

Sent from my iPad


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Re: [Elecraft] K3 just goes off - SOLVED

2012-06-24 Thread Hisashi T Fujinaka
What does the maritime industry use? Anyone work at Boeing who can tell
me why they (I think) crimp instead of solder? I thought I remembered
that it's because crimps are stronger over the long-term under
vibration. I could be making it all up.

I'm just curious if there's a reason or if people are just talking for
the sake of talking. I've had lots more solder joints fail than crimps,
but I've had crimps fail too.

On Sun, 24 Jun 2012, Ron D'Eau Claire wrote:

 Does anyone have actual measurements to indicate that one is *significantly*
 better than the other?

 Solder may not be as good a conductor as copper, but we're talking about a
 fraction of a millimeter of solder covering the entire mating surface of the
 cable and connector through which the current flows.

 IMX working on electronic systems we chose crimping over solder because
 crimping is faster than soldering. Even so, I have found that it is as easy
 to do a bad crimp job as it is to do a bad soldering job.

 73, Ron AC7AC

 -Original Message-

 A properly done crimp is better electrically than solder. For one thing,
 solder is not a very good conductor. A proper crimp is actually a weld
 joining the wire to the terminal.

 Sent from my iPad


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-- 
Hisashi T Fujinaka - ht...@twofifty.com
BSEE(6/86) + BSChem(3/95) + BAEnglish(8/95) + MSCS(8/03) + $2.50 = latte
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Re: [Elecraft] K3 just goes off - SOLVED

2012-06-24 Thread hawley, charles j jr
You've hit on why the auto industry uses crimp also (probably because of cost 
as much as anything too). When a wire is soldered, a bit of the solder tins up 
the wire strands and vibration or flexing can quickly cause the wire to break 
and negate the reason we use stranded wire in the first place.

Sent from my iPad

On Jun 24, 2012, at 6:55 PM, Hisashi T Fujinaka ht...@twofifty.com wrote:

 What does the maritime industry use? Anyone work at Boeing who can tell
 me why they (I think) crimp instead of solder? I thought I remembered
 that it's because crimps are stronger over the long-term under
 vibration. I could be making it all up.
 
 I'm just curious if there's a reason or if people are just talking for
 the sake of talking. I've had lots more solder joints fail than crimps,
 but I've had crimps fail too.
 
 On Sun, 24 Jun 2012, Ron D'Eau Claire wrote:
 
 Does anyone have actual measurements to indicate that one is *significantly*
 better than the other?
 
 Solder may not be as good a conductor as copper, but we're talking about a
 fraction of a millimeter of solder covering the entire mating surface of the
 cable and connector through which the current flows.
 
 IMX working on electronic systems we chose crimping over solder because
 crimping is faster than soldering. Even so, I have found that it is as easy
 to do a bad crimp job as it is to do a bad soldering job.
 
 73, Ron AC7AC
 
 -Original Message-
 
 A properly done crimp is better electrically than solder. For one thing,
 solder is not a very good conductor. A proper crimp is actually a weld
 joining the wire to the terminal.
 
 Sent from my iPad
 
 
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 This list hosted by: http://www.qsl.net
 Please help support this email list: http://www.qsl.net/donate.html
 
 
 -- 
 Hisashi T Fujinaka - ht...@twofifty.com
 BSEE(6/86) + BSChem(3/95) + BAEnglish(8/95) + MSCS(8/03) + $2.50 = latte
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Re: [Elecraft] K3 just goes off - SOLVED

2012-06-24 Thread Don Wilhelm
Crimps are good if they are properly done with proper sized terminals 
and proper crimping tools for that type and size of terminal - there is 
no one size fits all crimping tool, and I believe there lies the 
problem with amateurs using crimped terminals - buying the proper 
crimping tool for each and every crimp terminal would be prohibitively 
expensive.

Yes, there are consumer grade universalcrimping tools and terminals, 
but they grip the wire over only a short distance - professional crimps 
will make solid contact with the wire over a larger area, and will be a 
gas-tight connection where corrosion cannot get in.

I believe soldering is a better alternative for amateur work. Soldering 
does have one disadvantage and that is solder will be wicked up the 
stranded wire for a small distance, AND if the wire is subject to 
vibration at that point, the wire will eventually break right where the 
wicked solder ends (under the insulation where that break cannot be 
immediately noticed).  So in high vibration environments such as 
avionics, soldering is a definite no-no, but at the home station 
installation where the wires are seldom moved, soldering should be just 
as good or better than properly crimped terminals.  In your mobile 
installations, you might want to consider either crimping or supporting 
the wire for about 3 inches away from the soldered terminal.

73,
Don W3FPR

On 6/24/2012 7:55 PM, Hisashi T Fujinaka wrote:
 What does the maritime industry use? Anyone work at Boeing who can tell
 me why they (I think) crimp instead of solder? I thought I remembered
 that it's because crimps are stronger over the long-term under
 vibration. I could be making it all up.

 I'm just curious if there's a reason or if people are just talking for
 the sake of talking. I've had lots more solder joints fail than crimps,
 but I've had crimps fail too.



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Re: [Elecraft] K3 just goes off - SOLVED

2012-06-24 Thread hawley, charles j jr
I agree about the inexpensive crimping tools...possibly not about prohibitively 
expensive. A small array of adequate crimping tools can cost several hundred 
dollars which I don't think is too much when you consider the money spent on 
just one high end transceiver. I think those flat plate crimpers you see in the 
automotive department at the hardware store ought to be outlawed from the 
hamshack.

Sent from my iPad

On Jun 24, 2012, at 7:19 PM, Don Wilhelm w3...@embarqmail.com wrote:

 Crimps are good if they are properly done with proper sized terminals 
 and proper crimping tools for that type and size of terminal - there is 
 no one size fits all crimping tool, and I believe there lies the 
 problem with amateurs using crimped terminals - buying the proper 
 crimping tool for each and every crimp terminal would be prohibitively 
 expensive.
 
 Yes, there are consumer grade universalcrimping tools and terminals, 
 but they grip the wire over only a short distance - professional crimps 
 will make solid contact with the wire over a larger area, and will be a 
 gas-tight connection where corrosion cannot get in.
 
 I believe soldering is a better alternative for amateur work. Soldering 
 does have one disadvantage and that is solder will be wicked up the 
 stranded wire for a small distance, AND if the wire is subject to 
 vibration at that point, the wire will eventually break right where the 
 wicked solder ends (under the insulation where that break cannot be 
 immediately noticed).  So in high vibration environments such as 
 avionics, soldering is a definite no-no, but at the home station 
 installation where the wires are seldom moved, soldering should be just 
 as good or better than properly crimped terminals.  In your mobile 
 installations, you might want to consider either crimping or supporting 
 the wire for about 3 inches away from the soldered terminal.
 
 73,
 Don W3FPR
 
 On 6/24/2012 7:55 PM, Hisashi T Fujinaka wrote:
 What does the maritime industry use? Anyone work at Boeing who can tell
 me why they (I think) crimp instead of solder? I thought I remembered
 that it's because crimps are stronger over the long-term under
 vibration. I could be making it all up.
 
 I'm just curious if there's a reason or if people are just talking for
 the sake of talking. I've had lots more solder joints fail than crimps,
 but I've had crimps fail too.
 
 
 
 __
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Re: [Elecraft] K3 just goes off - SOLVED

2012-06-24 Thread Rick Bates
And if one uses silver based solder?

Nope I don't and won't until I need to resupply; which will be quite a while 
from now. 

Rick wa6nhc

Tiny iPhone keypad, sorry for typos

On Jun 24, 2012, at 4:21 PM, Ron D'Eau Claire r...@cobi.biz wrote:

 Does anyone have actual measurements to indicate that one is *significantly*
 better than the other?
 
 Solder may not be as good a conductor as copper, but we're talking about a
 fraction of a millimeter of solder covering the entire mating surface of the
 cable and connector through which the current flows.
 
 IMX working on electronic systems we chose crimping over solder because
 crimping is faster than soldering. Even so, I have found that it is as easy
 to do a bad crimp job as it is to do a bad soldering job. 
 
 73, Ron AC7AC  
 
 -Original Message-
 
 A properly done crimp is better electrically than solder. For one thing,
 solder is not a very good conductor. A proper crimp is actually a weld
 joining the wire to the terminal.
 
 Sent from my iPad
 
 
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Re: [Elecraft] K3 just goes off - SOLVED

2012-06-24 Thread Fred Jensen
I have been told, sometimes by reliable sources, that proper crimping 
actually pressure welds the contact to the copper wire.  Soldering on 
the other hand heats the copper to around 750F and it then cools fairly 
fast which hardens it.  Then, under vibration, it fatigues and breaks. 
I've heard this said about soldering dipole connections too.

I can tell you that NASA crimped [very carefully] and did not solder on 
the Apollo program.

73,

Fred K6DGW
- Northern California Contest Club
- CU in the 2012 Cal QSO Party 6-7 Oct 2012
- www.cqp.org
On 6/24/2012 4:55 PM, Hisashi T Fujinaka wrote:
 What does the maritime industry use? Anyone work at Boeing who can tell
 me why they (I think) crimp instead of solder? I thought I remembered
 that it's because crimps are stronger over the long-term under
 vibration. I could be making it all up.

 I'm just curious if there's a reason or if people are just talking for
 the sake of talking. I've had lots more solder joints fail than crimps,
 but I've had crimps fail too.

__
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Re: [Elecraft] K3 just goes off

2012-06-23 Thread John_N1JM
Is the power supply voltage dropping too low(below the threshold)?

John N1JM

--
View this message in context: 
http://elecraft.365791.n2.nabble.com/K3-just-goes-off-tp7558040p7558041.html
Sent from the Elecraft mailing list archive at Nabble.com.
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Re: [Elecraft] K3 just goes off

2012-06-23 Thread Ron D'Eau Claire
Loose connection in the supply line will do that. It only takes a momentary
open to shut the K3 down until the POWER button is reset. 

Do you have a fuse in the supply line? Fuses often fail that way. Even
running within their spec, they get warm in use. A defective fuse may open
circuit from the heat and, when you cycle the power supply again, it has
cooled and reconnected the circuit. Such a fuse will fail completely before
long, but some will act that way for a while. 

If you are at a FD field site, severe RF feedback can result in unintended
commands to the uP in the K3, which might include an OFF command. 

Just a few that come to mind. Hope you find it soon or it doesn't interfere
with your FD score! 

73, Ron AC7AC

-Original Message-

This has not happened to me before

Running some FD here on CW for about an hour in an AC room  

PA 35C FP 31C

The rig just went off.  Dead.  Power supply is ON.  Pressed the power
buttoncomes back on.

Anyone see this beforeI have not.

Lee


 In our day and age it seems that Common Sense is in short supply.  If you
don't have any Common Sense - get some Common Sense and use it.  If you
can't find any Common Sense, ask for help from somebody who has some Common
Sense.  Is Common Sense divine?

Common Sense is the image of the Creator expressing revealed truth in my
mind. 
-  John W. (Kansas)

Never interfere with anything that isn't bothering you.
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Re: [Elecraft] K3 just goes off

2012-06-23 Thread Dale Boresz
Any chance that the adjustable current limit (if you have that) on your 
power supply is set a bit too low?

73, Dale WA8SRA

On 6/23/2012 10:16 PM, Lee Buller wrote:
 This has not happened to me before

 Running some FD here on CW for about an hour in an AC room

 PA 35C FP 31C

 The rig just went off.  Dead.  Power supply is ON.  Pressed the power
 buttoncomes back on.

 Anyone see this beforeI have not.

 Lee


   In our day and age it seems that Common Sense is in short supply.  If you 
 don't
 have any Common Sense - get some Common Sense and use it.  If you can't find 
 any
 Common Sense, ask for help from somebody who has some Common Sense.  Is Common
 Sense divine?

 Common Sense is the image of the Creator expressing revealed truth in my mind.
 -  John W. (Kansas)

 Never interfere with anything that isn't bothering you.
 __
 Elecraft mailing list
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 Help: http://mailman.qth.net/mmfaq.htm
 Post: mailto:Elecraft@mailman.qth.net

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 Please help support this email list: http://www.qsl.net/donate.html


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Re: [Elecraft] K3 just goes off

2012-06-23 Thread Lee Buller
Well, the PS is a switcher...Astron ss-30.

The voltage on the rig shows about 12.8 on Xmit with about 18.75 amps  Nothing 
is hot.  Wires.  Connectors.  Rig.  PS.  I am a little perturbed at the voltage 
drop on the ps.  I would thing it would not drop that far, but I am not sure 
how 
accurate the meter in the K3 really is.

Has not done it again.  Never has it done it before either.

Lee





From: Lee Buller k...@swbell.net
To: Elecraft Reflector elecraft@mailman.qth.net
Sent: Sat, June 23, 2012 9:21:47 PM
Subject: [Elecraft] K3 just goes off


This has not happened to me before

Running some FD here on CW for about an hour in an AC room  

PA 35C FP 31C

The rig just went off.  Dead.  Power supply is ON.  Pressed the power 
buttoncomes back on.

Anyone see this beforeI have not.

Lee


In our day and age it seems that Common Sense is in short supply.  If you don't 
have any Common Sense - get some Common Sense and use it.  If you can't find 
any 

Common Sense, ask for help from somebody who has some Common Sense.  Is Common 
Sense divine?

Common Sense is the image of the Creator expressing revealed truth in my mind. 
-  John W. (Kansas)

Never interfere with anything that isn't bothering you.
__
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