RE: 94V-0 question

2003-08-12 Thread Robert Johnson
This is a multi-part message in MIME format.
I might add that almost any plastic or fiber will pass 94V-0 in application
if adhered to the metal enclosure. The heat sinking makes it almost
impossible to burn.

Bob Johnson
ITE Safety
 


From: owner-emc-p...@majordomo.ieee.org
[mailto:owner-emc-p...@majordomo.ieee.org] On Behalf Of
drcuthb...@micron.com
Sent: Tuesday, August 12, 2003 1:55 PM
To: emc-p...@majordomo.ieee.org
Subject: 94V-0 question


I need a sheet of plastic that goes between a PCB and a metal enclosure.
This is to make a creepage spec. What plastics are good for this? Will
polycarbonate be suitable and have a 94V-0 rating? Thanks.

   Dave Cuthbert
   Micron Technology



Title: RE: 94V-0 question






I might add that almost any plastic or fiber will pass 94V-0 in application

if adhered to the metal enclosure. The heat sinking makes it almost

impossible to burn.


Bob Johnson

ITE Safety




-Original Message-

From: owner-emc-p...@majordomo.ieee.org

[mailto:owner-emc-p...@majordomo.ieee.org] On Behalf Of

drcuthb...@micron.com

Sent: Tuesday, August 12, 2003 1:55 PM

To: emc-p...@majordomo.ieee.org

Subject: 94V-0 question



I need a sheet of plastic that goes between a PCB and a metal enclosure.

This is to make a creepage spec. What plastics are good for this? Will

polycarbonate be suitable and have a 94V-0 rating? Thanks.


 Dave Cuthbert

 Micron Technology





attachment: Robert_Johnson.vcf


Re: 94V-0 question

2003-08-12 Thread Rich Nute





Hi Dave:


   I need a sheet of plastic that goes between a PCB 
   and a metal enclosure. This is to make a creepage 
   spec. What plastics are good for this? Will 
   polycarbonate be suitable and have a 94V-0 rating? 

With respect to IEC 60950...

A plastic material used as an electrical 
insulator (creepage) has no flame-rating 
requirement.

Rather, the material must be a suitable
insulating material.  Most plastics are
suitable insulating materials.  Check the
UL electrical ratings for your candidate 
materials.

If you are seeking UL certification or
equivalent, then the material must be a 
UL-recognized plastic.

If the material is within a fire enclosure,
then the material must be V-2 or better. 

If it is not within a fire enclosure, then 
there is no flame rating requirement.

If you are placing the material between the
PCB and the metal enclosure, then I suspect
you really mean clearance, not creepage.  A
creepage is a distance along the surface of
an insulator.  If the PCB abuts the metal
enclosure, then it would indeed be a 
creepage (as well as a clearance).  If the
PCB does not abut the metal enclosure, then
it is a clearance.

This is a very important distinction.  If
the clearance does not meet the necessary
distance, and if the metal enclosure is
grounded, then the sheet insulator 
comprises Basic Insulation (and there is 
no thickness requirement).  If the metal 
enclosure is not grounded, then the sheet
insulator comprises Reinforced Insulation,
in which case the material thickness must
be 0.4 mm or more.


Good luck, and best regards,
Rich





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RE: 94V-0 question

2003-08-12 Thread POWELL, DOUG
This is a multi-part message in MIME format.
Dave,

Some interesting comments and discussion so far.

Let me comment that I often use insulation in chassis because of the
creepage/clearance for the same issue you describe.  Normally UL94V-2 is
sufficient since the insulation is not in direct contact with hazardous
currents and is not subject to resistive heating from current.  Normally, I
will use die-cut adhesive-backed Mylar or Nomex and this is applied by the
sheet metal vendor as a value added operation.  

My choice of material thickness for insulation value is guided by a
Technical Information Letter (TIL) from CSA.  I use this information on
products that are approved for use in Canada and the USA.  The attached file
is a small HTML page I adapted from that TIL a couple of years ago.  I find
it helpful.

Regards,

-doug

Douglas E. Powell 
Corporate Compliance Dept.
Advanced Energy Industries, Inc. 
Fort Collins, CO 80535 USA 



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Title: RE: 94V-0 question






Dave,


Some interesting comments and discussion so far.


Let me comment that I often use insulation in chassis because of the

creepage/clearance for the same issue you describe. Normally UL94V-2 is

sufficient since the insulation is not in direct contact with hazardous

currents and is not subject to resistive heating from current. Normally, I

will use die-cut adhesive-backed Mylar or Nomex and this is applied by the

sheet metal vendor as a value added operation. 


My choice of material thickness for insulation value is guided by a

Technical Information Letter (TIL) from CSA. I use this information on

products that are approved for use in Canada and the USA. The attached file

is a small HTML page I adapted from that TIL a couple of years ago. I find

it helpful.


Regards,


-doug


Douglas E. Powell 

Corporate Compliance Dept.

Advanced Energy Industries, Inc. 

Fort Collins, CO 80535 USA 




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strictly prohibited without the express written consent of 

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attachment: CSA_TIL_I-3.zip


94V-0 question

2003-08-12 Thread drcuthb...@micron.com

Thanks to all for your sage comments! We will go with 20 mil Nomex.

   Dave Cuthbert
   Micron Technology



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RE: 94V-0 question

2003-08-12 Thread Peter L. Tarver

Bryan -

I know this is nit picking, but Nomex is a brand of aramid
paper (a nonwoven polyester) and is not vulcanized fiber.

I agree that it's an excellent insulating material,
especially for high temperature applications, though pricier
than other materials equally suited to Dave's particular
application.


Regards,

Peter L. Tarver, PE
Product Safety Manager
Sanmina-SCI Homologation Services
San Jose, CA
peter.tar...@sanmina-sci.com

 From: Cole, Bryan
 [LBRT/CCC]
 Sent: Tuesday, August 12, 2003 1:11 PM


 This scenaro comes up often in our designs.  We
 typically use 0.010 or 0.020
 inch thick Nomex (vulcanized fiber) instead of
 plastic.  The Nomex is UL
 recognized, 94V-0, very low cost and can be
 bought in sheets or punched to
 the exact size.

 Thanks,
 Bryan.




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RE: 94V-0 question

2003-08-12 Thread FastWave

1. You have already received many good material suggestions from by others
but do you really need 94V-0? I believe that most standards will allow 94V-2
for this purpose (assuming it provides the necessary creepage  clearance
distances and passes the dielectric strength test).
2. If the enclosure is grounded, the insulation will serve as basic
insulation = creepage  clearance distance + hipot test. If the enclosure
isn't grounded, the insulation will serve as reinforced insulation = be
careful, some safety standards have a minimum thickness requirement for
reinforced insulation if only one layer of the material is used (other
standards indicate that whatever thickness passes the hipot test is
acceptable).
3. I suggest that you consider a method of mechanical securement so you
don't have to worry about the reliability/certification of an adhesive.
Punching holes in the insulation that fit over existing standoffs is one
option.
4. Be careful if there is any pressure between the board and enclosure =
this could create reliability questions if a sharp solder pad could put a
hole through the insulation.

Regards,
Bill Bisenius
E.D. D.
bi...@productsafet.com



 -Original Message-
From:   drcuthb...@micron.com [mailto:drcuthb...@micron.com] 
Sent:   Tuesday, August 12, 2003 1:55 PM
To: emc-p...@majordomo.ieee.org
Subject:94V-0 question


I need a sheet of plastic that goes between a PCB and a metal enclosure.
This is to make a creepage spec. What plastics are good for this? Will
polycarbonate be suitable and have a 94V-0 rating? Thanks.

   Dave Cuthbert
   Micron Technology



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Re: 94V-0 question

2003-08-12 Thread John Woodgate

I read in !emc-pstc that drcuthb...@micron.com wrote (in E6F64B42266D6
54b80a0f7f4b98212a5cf1...@ntxboimbx03.micron.com) about '94V-0
question' on Tue, 12 Aug 2003:

I need a sheet of plastic that goes between a PCB and a metal enclosure. 
This is to make a creepage spec. What plastics are good for this? Will 
polycarbonate be suitable and have a 94V-0 rating? Thanks.

The dimensions matter a lot. Please give more detail. If the sheet is
bonded to the metal, its flammability rating will probably be greatly
improved. Polycarbonate is an unusual material for this sort of
application, I think. You might consider polyethylene terephthalate.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Interested in professional sound reinforcement and distribution? Then go to 
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RE: 94V-0 question

2003-08-12 Thread Cole, Bryan [LBRT/CCC]

This scenaro comes up often in our designs.  We typically use 0.010 or 0.020
inch thick Nomex (vulcanized fiber) instead of plastic.  The Nomex is UL
recognized, 94V-0, very low cost and can be bought in sheets or punched to
the exact size.

Thanks,
Bryan.


From: drcuthb...@micron.com
To: emc-p...@majordomo.ieee.org
Sent: 8/12/03 1:55 PM
Subject: 94V-0 question


I need a sheet of plastic that goes between a PCB and a metal enclosure.
This is to make a creepage spec. What plastics are good for this? Will
polycarbonate be suitable and have a 94V-0 rating? Thanks.

   Dave Cuthbert
   Micron Technology



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Re: 94V-0 question

2003-08-12 Thread Arthur Michael

Hello Dave,

Nomex paper (sheet stock) will do the trick, I believe.

Best regards, Art Michael, Editor, IPSN


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On Tue, 12 Aug 2003 drcuthb...@micron.com wrote:


 I need a sheet of plastic that goes between a PCB and a metal
 enclosure. This is to make a creepage spec. What plastics are good for
 this? Will polycarbonate be suitable and have a 94V-0 rating? Thanks.

Dave Cuthbert
Micron Technology




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RE: 94V-0 question

2003-08-12 Thread Peter L. Tarver

Dave -

You don't identify the end-product safety standard, but here
goes.

Not all polymeric materials are created equal, often not
even in the same generic family. Any number of key material
parameters might change with the formulation of the resin.

To be certain you have a material that meets your needs, you
can use UL's on-line Plastics IQ database.  It's searchable
by parameters, including flammability, generic type,
thickness, and other common properties.

V-0 is probably a good property to have; it's usually enough
for a barrier.

However, if the end-product standard(s) include a UL
standard that relies on UL746C (Standard for Polymeric
Materials; Use in Electrical Equipment Evaluations) as a
reference standard, you may have a number of other material
parameters to match up, on top of flammability
classification.


Regards,

Peter L. Tarver, PE
Product Safety Manager
Sanmina-SCI Homologation Services
San Jose, CA
peter.tar...@sanmina-sci.com


 From: drcuthb...@micron.com
 Sent: Tuesday, August 12, 2003 10:55 AM


 I need a sheet of plastic that goes between a PCB
 and a metal enclosure. This is to make a creepage
 spec. What plastics are good for this? Will
 polycarbonate be suitable and have a 94V-0 rating? Thanks.

Dave Cuthbert
Micron Technology




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Re: 94V-0 question

2003-08-12 Thread Allen Tudor

DuPont Nomex, GE Lexan, and GE Valox


From: drcuthb...@micron.com
Reply-To: drcuthb...@micron.com
To: emc-p...@majordomo.ieee.org
Subject: 94V-0 question
Date: Tue, 12 Aug 2003 11:55:25 -0600


I need a sheet of plastic that goes between a PCB and a metal enclosure. 
This is to make a creepage spec. What plastics are good for this? Will 
polycarbonate be suitable and have a 94V-0 rating? Thanks.

Dave Cuthbert
Micron Technology


---
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RE: 94V-0 question

2003-08-12 Thread Brian O'Connell
Not all polycarbonates are V-0. I tend to use Valox: easy to both machine and
hand-cut, good dielectric (have tested single 0.003in sheet to 5kV), most
thicknesses are V-0 rated, and has decent (non) water absorption properties.

I also like to have the mechanical designers put a sheet between chassis and
PCB so that any bad SFC will not result in failure of subsequent hi-pot.

luck, 
Brian 

-Original Message- 
From: drcuthb...@micron.com [ mailto:drcuthb...@micron.com] 
Sent: Tuesday, August 12, 2003 10:55 AM 
To: emc-p...@majordomo.ieee.org 
Subject: 94V-0 question 



I need a sheet of plastic that goes between a PCB and a metal enclosure. This
is to make a creepage spec. What plastics are good for this? Will
polycarbonate be suitable and have a 94V-0 rating? Thanks.

   Dave Cuthbert 
   Micron Technology 


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Re: 94V-0 question

2003-08-12 Thread robert Macy

Kapton comes to mind.

 - Robert -

On Tue, 12 Aug 2003 11:55:25 -0600
 drcuthb...@micron.com wrote:
 
 I need a sheet of plastic that goes between a PCB and a
 metal enclosure. This is to make a creepage spec. What
 plastics are good for this? Will polycarbonate be
 suitable and have a 94V-0 rating? Thanks.
 
Dave Cuthbert
Micron Technology
 
 
 ---
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94V-0 question

2003-08-12 Thread drcuthb...@micron.com

I need a sheet of plastic that goes between a PCB and a metal enclosure. This
is to make a creepage spec. What plastics are good for this? Will
polycarbonate be suitable and have a 94V-0 rating? Thanks.

   Dave Cuthbert
   Micron Technology



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 Dave Heald:   emc_p...@symbol.com

For policy questions, send mail to:
 Richard Nute:   ri...@ieee.org
 Jim Bacher: j.bac...@ieee.org

Archive is being moved, we will announce when it is back on-line.
All emc-pstc postings are archived and searchable on the web at:
http://www.ieeecommunities.org/emc-pstc