Re: Copper Thieving

2001-01-22 Thread Ralph Cameron

Doug:

A picture says a 1000 words.
Well Done.

Ralph Cameron

- Original Message -
From: "POWELL, DOUG" 
To: ; 
Sent: Monday, January 22, 2001 11:40 AM
Subject: RE: Copper Thieving




I would like to add a little more to this discussion.

Last August we had a serious problem occur when a board house arbitrarily
added thieving dots to one of our PCBs.  This significantly reduced the
spacing requirement in a safe-unsafe area.  As it turned out, we did not
catch the problem immediately because the hipot test did not uncover the
problem.  Eventually the PCB board house started using a different stamping
ink on their inspection stamp that had organic content and it failed hipot.
They were using stamp pad ink from the local office supply and could not
immediately identify its content.  As it turned out the basic board design
had enough spacing (barely) because it was originally designed with 230V
(L-N) systems in mind and is only used on 120V (L-N) products.  We still
insisted that they remove the dots from the Gerber files.

In the process I learned that there are several things to watch for.

1) Thieving dots and thieving bars are used primarily for balancing copper
during etch and plating and for balancing the wave during assembly.  These
dots may be added at the time Gerber files are generated or even edited into
the Gerber files by the PCB house and never show up on a CAD system.

2) Venting of PCBs, I am not entirely clear on this but I understand that
this is a modification to the ground plane and other copper fills, to allow
process gases to escape from between the laminates on inner layers.  Watch
for changes in ground currents and reduced maximum current capability.  This
also has the Gerber files editing problems.

3) Inspection stamps should be epoxy based only, also adhesive labels often
applied by companies to identify PCB's should not be printed with LaserJet
toner!  Toner is very conductive and should not be allowed to bridge
safe/unsafe areas.

Attached is a photo of a PCB with the thieving dots and triangular
inspection stamp that failed hipot.  If you look closely at the stamp you
can see the trench created by the hipot test.


-doug


=
Douglas E. Powell
Regulatory Compliance Engineer
Advanced Energy Industries, Inc.
1625 Sharp Point Dr.
Ft. Collins, Co 80525

mailto:doug.pow...@aei.com
www.advanced-energy.com
=




-Original Message-
From: rehel...@mmm.com [mailto:rehel...@mmm.com]
Sent: Thursday, January 18, 2001 7:15 AM
To: emc-p...@majordomo.ieee.org
Subject: Copper Thieving



Please excuse my lack of knowledge..what is "copper
thieving"?


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RE: Copper Thieving

2001-01-22 Thread POWELL, DOUG


I would like to add a little more to this discussion.

Last August we had a serious problem occur when a board house arbitrarily
added thieving dots to one of our PCBs.  This significantly reduced the
spacing requirement in a safe-unsafe area.  As it turned out, we did not
catch the problem immediately because the hipot test did not uncover the
problem.  Eventually the PCB board house started using a different stamping
ink on their inspection stamp that had organic content and it failed hipot.
They were using stamp pad ink from the local office supply and could not
immediately identify its content.  As it turned out the basic board design
had enough spacing (barely) because it was originally designed with 230V
(L-N) systems in mind and is only used on 120V (L-N) products.  We still
insisted that they remove the dots from the Gerber files.

In the process I learned that there are several things to watch for.  

1) Thieving dots and thieving bars are used primarily for balancing copper
during etch and plating and for balancing the wave during assembly.  These
dots may be added at the time Gerber files are generated or even edited into
the Gerber files by the PCB house and never show up on a CAD system.

2) Venting of PCBs, I am not entirely clear on this but I understand that
this is a modification to the ground plane and other copper fills, to allow
process gases to escape from between the laminates on inner layers.  Watch
for changes in ground currents and reduced maximum current capability.  This
also has the Gerber files editing problems.

3) Inspection stamps should be epoxy based only, also adhesive labels often
applied by companies to identify PCB's should not be printed with LaserJet
toner!  Toner is very conductive and should not be allowed to bridge
safe/unsafe areas.

Attached is a photo of a PCB with the thieving dots and triangular
inspection stamp that failed hipot.  If you look closely at the stamp you
can see the trench created by the hipot test.


-doug

 
=
Douglas E. Powell
Regulatory Compliance Engineer
Advanced Energy Industries, Inc.
1625 Sharp Point Dr.
Ft. Collins, Co 80525

mailto:doug.pow...@aei.com
www.advanced-energy.com 
=




-Original Message-
From: rehel...@mmm.com [mailto:rehel...@mmm.com]
Sent: Thursday, January 18, 2001 7:15 AM
To: emc-p...@majordomo.ieee.org
Subject: Copper Thieving



Please excuse my lack of knowledge..what is "copper
thieving"?


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<>

Re: Copper Thieving

2001-01-20 Thread Cortland Richmond

When fabricating a printed wiring board, if the amount of copper per unit
area differs from one side to anther, undesirable things can happen. One
is, the action of etchant in one area will be less than in another,as
etchant is used up fastest there, than in areas with less copper. This
causes pads and traces whose width varies from place to place on the board.
If you already are using minimum width traces, some may not be able to
carry the design current, or even be etched open. And of course impedance
depends on width and distance from a plane.

Another is, since copper has a different thermal coefficient of expansion
than the substrate, one part of the board will be subjected to a force (as
the copper expands) that another part is not, and the board can actually
warp during soldering. It may cool warped to beyond usable limits.

To prevent these effects, it is common practice to leave copper to steal
etchant away from other parts of the board. It's also common, for boards 
whose outer layers are planes, to add holes in the plane to equalize
chemical and thermal effects much as above. And this scan be a real
annoyance to an EMI engineer! 

Cortland
== Original Message Follows 

 >> Date:  18-Jan-01 06:20:01  MsgID: 1077-22149  ToID: 72146,373
From:  rehel...@mmm.com >INTERNET:rehel...@mmm.com
Subj:  Copper Thieving
Chrg:  $0.00   Imp: Norm   Sens: StdReceipt: NoParts: 1

From: rehel...@mmm.com
Subject: Copper Thieving
List-Post: emc-pstc@listserv.ieee.org
Date: Thu, 18 Jan 2001 08:15:12 -0600
Reply-To: rehel...@mmm.com
 

Please excuse my lack of knowledge..what is "copper
thieving"?


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Re: Copper Thieving

2001-01-19 Thread Perry Qu

Hi! Michael:

Thank you for your suggestion. It seems that copper fill that you and
several other guys mentioned does not applied in my board. For external
layers, you can implement the copper ring or, as other people suggested,
using copper fill but grounded it. In my case, I have a high-layer count
(>20), big board (about 40x60 cm) and also thin dielectrics. The main
problem  is that certain area on internal layers (e.g.,  under DC converter)
is void of copper and that cause lamination voids and warpage.

Any suggestions on this ?

Regards

Perry

Michael Mertinooke wrote:

> >The question is, where do we find a compromised solution that makes
> everyone
> >happy ?
>
> The thieving areas are normally very rough, very wide (3/4 inch) borders
> around
> the boards, and are completely trimmed off when the bare boards are
> separated
> from the plating frames.
>
> Mike


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RE: Copper Thieving

2001-01-19 Thread Roman, Dan

Capacitively.  If your floating structure ends up being resonate at a
fundamental or one of the harmonics it will become a very effective
unintentional radiator.

Dan

-Original Message-
From: David Gelfand [mailto:gelf...@memotec.com]
Sent: Thursday, January 18, 2001 2:34 PM
To: emc-p...@majordomo.ieee.org
Subject: Re: Copper Thieving



How does electrically floating copper interact with electromagnetic fields?

David


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RE: Copper Thieving

2001-01-18 Thread Cook, Jack


Why not achieve copper balance by adding extra grounded areas on the
surface; ie, copper fill pegged to the normal ground layer(s) at multiple
points?  Large areas can be gridded in some fashion; it doesn't have to be
solid copper.  

I'm one who does not like to see floating copper, of any size or shape,
especially in high frequency areas of a board.

Jack Cook
Xerox Corp.

-Original Message-
From: Perry Qu [mailto:perry...@alcatel.com]
Sent: Thursday, January 18, 2001 1:19 PM
To: Roman, Dan
Cc: 'Stephen Phillips'; rehel...@mmm.com; emc-p...@majordomo.ieee.org;
DORIN OPREA
Subject: Re: Copper Thieving



Hi! Dan:

I understand that EMC guys don't want to see the floating coppers on the PCB
because of ESD and/or emission problem. But on the manufacture side, they
claim
that if you don't do copper balance on the layer where you have large area
without copper, you will sure have over-eching in that area, plus warpage of
the
board.

The question is, where do we find a compromised solution that makes everyone
happy ?

Regards

Perry

"Roman, Dan" wrote:

> Remember that you can also cause yourself all kinds of EMI headaches if
you
> have electrically floating copper areas or patterns on the board.  It has
> lead to many arguments with the CAD department over the years!
>
> -- Dan
>
> -Original Message-
> From: Stephen Phillips [mailto:step...@cisco.com]
> Sent: Thursday, January 18, 2001 9:33 AM
> To: rehel...@mmm.com; emc-p...@majordomo.ieee.org
> Subject: Re: Copper Thieving
>
>   Copper applied to the outer PCB layers, in a pattern,
> to even out the copper placement so the board is less
> likely to warp through soldering.  Obviously, it would
> be put where there is not etch, large open areas, to
> somewhat offset where you might have planes of
> copper elsewhere on the layer.
>
>   Beware of Creepage and Clearance violations
> (if applicable).  Some PCB fab. houses have
> carte-blanche to add this, we don't allow that -
> and control it as part of our own PCB CAD
> instead.
>
>   Best regards,
>   Stephen
>
> At 09:15 AM 1/18/01 Thursday , rehel...@mmm.com wrote:
> >
> >Please excuse my lack of knowledge..what is
"copper
> >thieving"?
> >
> >
> >---
> >This message is from the IEEE EMC Society Product Safety
> >Technical Committee emc-pstc discussion list.
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> >
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> > Richard Nute:   ri...@ieee.org
> >
> >
>
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Re: Copper Thieving

2001-01-18 Thread David Gelfand

How does electrically floating copper interact with electromagnetic fields?

David

- Original Message -
From: "Roman, Dan" 
To: "'Stephen Phillips'" ; ;

Sent: Thursday, January 18, 2001 12:32 PM
Subject: RE: Copper Thieving



Remember that you can also cause yourself all kinds of EMI headaches if you
have electrically floating copper areas or patterns on the board.  It has
lead to many arguments with the CAD department over the years!

-- Dan

-Original Message-
From: Stephen Phillips [mailto:step...@cisco.com]
Sent: Thursday, January 18, 2001 9:33 AM
To: rehel...@mmm.com; emc-p...@majordomo.ieee.org
Subject: Re: Copper Thieving



  Copper applied to the outer PCB layers, in a pattern,
to even out the copper placement so the board is less
likely to warp through soldering.  Obviously, it would
be put where there is not etch, large open areas, to
somewhat offset where you might have planes of
copper elsewhere on the layer.

  Beware of Creepage and Clearance violations
(if applicable).  Some PCB fab. houses have
carte-blanche to add this, we don't allow that -
and control it as part of our own PCB CAD
instead.

  Best regards,
  Stephen

At 09:15 AM 1/18/01 Thursday , rehel...@mmm.com wrote:
>
>Please excuse my lack of knowledge..what is "copper
>thieving"?
>
>
>---
>This message is from the IEEE EMC Society Product Safety
>Technical Committee emc-pstc discussion list.
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>
>For policy questions, send mail to:
> Richard Nute:   ri...@ieee.org
>
>



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Re: Copper Thieving

2001-01-18 Thread Perry Qu

Hi! Dan:

I understand that EMC guys don't want to see the floating coppers on the PCB
because of ESD and/or emission problem. But on the manufacture side, they claim
that if you don't do copper balance on the layer where you have large area
without copper, you will sure have over-eching in that area, plus warpage of the
board.

The question is, where do we find a compromised solution that makes everyone
happy ?

Regards

Perry

"Roman, Dan" wrote:

> Remember that you can also cause yourself all kinds of EMI headaches if you
> have electrically floating copper areas or patterns on the board.  It has
> lead to many arguments with the CAD department over the years!
>
> -- Dan
>
> -Original Message-
> From: Stephen Phillips [mailto:step...@cisco.com]
> Sent: Thursday, January 18, 2001 9:33 AM
> To: rehel...@mmm.com; emc-p...@majordomo.ieee.org
> Subject: Re: Copper Thieving
>
>   Copper applied to the outer PCB layers, in a pattern,
> to even out the copper placement so the board is less
> likely to warp through soldering.  Obviously, it would
> be put where there is not etch, large open areas, to
> somewhat offset where you might have planes of
> copper elsewhere on the layer.
>
>   Beware of Creepage and Clearance violations
> (if applicable).  Some PCB fab. houses have
> carte-blanche to add this, we don't allow that -
> and control it as part of our own PCB CAD
> instead.
>
>   Best regards,
>   Stephen
>
> At 09:15 AM 1/18/01 Thursday , rehel...@mmm.com wrote:
> >
> >Please excuse my lack of knowledge..what is "copper
> >thieving"?
> >
> >
> >---
> >This message is from the IEEE EMC Society Product Safety
> >Technical Committee emc-pstc discussion list.
> >
> >To cancel your subscription, send mail to:
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> > Michael Garretson:pstc_ad...@garretson.org
> >
> >For policy questions, send mail to:
> > Richard Nute:   ri...@ieee.org
> >
> >
>
> ---
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RE: Copper Thieving

2001-01-18 Thread Dick Grobner

I agree - what is it? I tried looking it up in some of my PC design books at
the start of this one and came up blank. Does it go by another name?

-Original Message-
From: rehel...@mmm.com [mailto:rehel...@mmm.com]
Sent: Thursday, January 18, 2001 8:15 AM
To: emc-p...@majordomo.ieee.org
Subject: Copper Thieving



Please excuse my lack of knowledge..what is "copper
thieving"?


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RE: Copper Thieving

2001-01-18 Thread Roman, Dan

I make them ground it with appropriately spaced vias.

-Original Message-
From: Perry Qu [mailto:perry...@alcatel.com]
Sent: Thursday, January 18, 2001 4:19 PM
To: Roman, Dan
Cc: 'Stephen Phillips'; rehel...@mmm.com; emc-p...@majordomo.ieee.org;
DORIN OPREA
Subject: Re: Copper Thieving


Hi! Dan:

I understand that EMC guys don't want to see the floating coppers on the PCB
because of ESD and/or emission problem. But on the manufacture side, they
claim
that if you don't do copper balance on the layer where you have large area
without copper, you will sure have over-eching in that area, plus warpage of
the
board.

The question is, where do we find a compromised solution that makes everyone
happy ?

Regards

Perry

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RE: Copper Thieving

2001-01-18 Thread Abbas Hosseinian
Dan,

Would you please point out what kinds of EMI headaches this would cause?

Thanks, Abbas


At 12:32 PM 1/18/01 -0500, Roman, Dan wrote:
>
>Remember that you can also cause yourself all kinds of EMI headaches if you
>have electrically floating copper areas or patterns on the board.  It has
>lead to many arguments with the CAD department over the years!
>
>-- Dan
>
>-Original Message-
>From: Stephen Phillips [mailto:step...@cisco.com]
>Sent: Thursday, January 18, 2001 9:33 AM
>To: rehel...@mmm.com; emc-p...@majordomo.ieee.org
>Subject: Re: Copper Thieving
>
>
>
>  Copper applied to the outer PCB layers, in a pattern, 
>to even out the copper placement so the board is less 
>likely to warp through soldering.  Obviously, it would 
>be put where there is not etch, large open areas, to 
>somewhat offset where you might have planes of 
>copper elsewhere on the layer.  
>
>  Beware of Creepage and Clearance violations 
>(if applicable).  Some PCB fab. houses have 
>carte-blanche to add this, we don't allow that - 
>and control it as part of our own PCB CAD 
>instead.  
>
>  Best regards, 
>  Stephen  
>
>At 09:15 AM 1/18/01 Thursday , rehel...@mmm.com wrote:
>>
>>Please excuse my lack of knowledge..what is "copper
>>thieving"?
>>
>>
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>>Technical Committee emc-pstc discussion list.
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>>
>>
>
>
>
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RE: Copper Thieving

2001-01-18 Thread Roman, Dan

Remember that you can also cause yourself all kinds of EMI headaches if you
have electrically floating copper areas or patterns on the board.  It has
lead to many arguments with the CAD department over the years!

-- Dan

-Original Message-
From: Stephen Phillips [mailto:step...@cisco.com]
Sent: Thursday, January 18, 2001 9:33 AM
To: rehel...@mmm.com; emc-p...@majordomo.ieee.org
Subject: Re: Copper Thieving



  Copper applied to the outer PCB layers, in a pattern, 
to even out the copper placement so the board is less 
likely to warp through soldering.  Obviously, it would 
be put where there is not etch, large open areas, to 
somewhat offset where you might have planes of 
copper elsewhere on the layer.  

  Beware of Creepage and Clearance violations 
(if applicable).  Some PCB fab. houses have 
carte-blanche to add this, we don't allow that - 
and control it as part of our own PCB CAD 
instead.  

  Best regards, 
  Stephen  

At 09:15 AM 1/18/01 Thursday , rehel...@mmm.com wrote:
>
>Please excuse my lack of knowledge..what is "copper
>thieving"?
>
>
>---
>This message is from the IEEE EMC Society Product Safety
>Technical Committee emc-pstc discussion list.
>
>To cancel your subscription, send mail to:
> majord...@ieee.org
>with the single line:
> unsubscribe emc-pstc
>
>For help, send mail to the list administrators:
> Jim Bacher:  jim_bac...@mail.monarch.com
> Michael Garretson:pstc_ad...@garretson.org
>
>For policy questions, send mail to:
> Richard Nute:   ri...@ieee.org
>
>



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RE: Copper Thieving

2001-01-18 Thread James, Chris

.. and to maintain even etching and plating distribution
over the whole board and thus avoid problems during PCB
manufacture

-Original Message-
From: Stephen Phillips [mailto:step...@cisco.com]
Sent: 18 January 2001 14:33
To: rehel...@mmm.com; emc-p...@majordomo.ieee.org
Subject: Re: Copper Thieving



  Copper applied to the outer PCB layers, in a pattern, 
to even out the copper placement so the board is less 
likely to warp through soldering.  Obviously, it would 
be put where there is not etch, large open areas, to 
somewhat offset where you might have planes of 
copper elsewhere on the layer.  

  Beware of Creepage and Clearance violations 
(if applicable).  Some PCB fab. houses have 
carte-blanche to add this, we don't allow that - 
and control it as part of our own PCB CAD 
instead.  

  Best regards, 
  Stephen  

At 09:15 AM 1/18/01 Thursday , rehel...@mmm.com wrote:
>
>Please excuse my lack of knowledge..what is "copper
>thieving"?
>
>
>---
>This message is from the IEEE EMC Society Product Safety
>Technical Committee emc-pstc discussion list.
>
>To cancel your subscription, send mail to:
> majord...@ieee.org
>with the single line:
> unsubscribe emc-pstc
>
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>
>For policy questions, send mail to:
> Richard Nute:   ri...@ieee.org
>
>



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Re: Copper Thieving

2001-01-18 Thread Stephen Phillips

  Copper applied to the outer PCB layers, in a pattern, 
to even out the copper placement so the board is less 
likely to warp through soldering.  Obviously, it would 
be put where there is not etch, large open areas, to 
somewhat offset where you might have planes of 
copper elsewhere on the layer.  

  Beware of Creepage and Clearance violations 
(if applicable).  Some PCB fab. houses have 
carte-blanche to add this, we don't allow that - 
and control it as part of our own PCB CAD 
instead.  

  Best regards, 
  Stephen  

At 09:15 AM 1/18/01 Thursday , rehel...@mmm.com wrote:
>
>Please excuse my lack of knowledge..what is "copper
>thieving"?
>
>
>---
>This message is from the IEEE EMC Society Product Safety
>Technical Committee emc-pstc discussion list.
>
>To cancel your subscription, send mail to:
> majord...@ieee.org
>with the single line:
> unsubscribe emc-pstc
>
>For help, send mail to the list administrators:
> Jim Bacher:  jim_bac...@mail.monarch.com
> Michael Garretson:pstc_ad...@garretson.org
>
>For policy questions, send mail to:
> Richard Nute:   ri...@ieee.org
>
>



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