Re: Electrolytic Capacitors in Primary Circuits

2007-03-19 Thread emc-p...@ieee.org
In message web-141102...@california.com, dated Mon, 19 Mar 2007, 
Robert A. Macy m...@california.com writes:

This question is not meant to sound argumentative, but really is a 
sincere question.  Your other two points are spot on, therefore I 
assume this point is also.  but I did not understand it.

What do you mean ...failure of industry to support standards 
terminology...?

IEC has a terminology committee, TC1, which shows how important the 
founders of IEC rated the subject. But over the last two decades, as the 
'old timers' who were members of the supporting Working Groups 
affiliated to the product committees retired (some well into their 
eighties) to the Great Plenary Meeting in the Sky, they have not been 
replaced, in spite of repeated pleas. As a result, many of these WGs 
have had to be disbanded, and TC1 is thus deprived of a large amount of 
input from specialists in particular subjects.

and what would it take to change that?

A miracle? Well, making available people who are allowed to devote 
enough time to the job, who are good at precise language without being 
overly pedantic, preferably know English and French (German, Spanish 
and/or Russian would be bonuses) and, above all, are not assigned the 
task because they are too unpredictable to be allowed anywhere near 
product development.
-- 
OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk
There are benefits from being irrational - just ask the square root of 2.
John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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Re: Electrolytic Capacitors in Primary Circuits

2007-03-19 Thread emc-p...@ieee.org
This question is not meant to sound argumentative, but
really is a sincere question.  Your other two points are
spot on, therefore I assume this point is also.  but I did
not understand it.

What do you mean ...failure of industry to support
standards terminology...?

and what would it take to change that?

Robert

On Mon, 19 Mar 2007 16:51:31 +
 John Woodgate j...@jmwa.demon.co.uk wrote:
 In message
 Not by any means, and the time pressure now applied by
 the top managements of standard bodies, the failure of
 industry to support standards terminology and editorial
 work and the increasing number of standards writers who
 were never taught English properly are combining to make
 the situation rapidly deteriorate.

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Re: Electrolytic Capacitors in Primary Circuits

2007-03-19 Thread emc-p...@ieee.org
In message 
be3336be85968d49be01e66d6e365b1e01b5a...@sjc1amfpew01.am.sanm.corp, 
dated Mon, 19 Mar 2007, Tarver, Peter peter.tar...@sanmina-sci.com 
writes:

We've been on the same page all along, John.  My approach to Jody's 
post has been to look at what the standard says and let any failure of 
logic or design sense fall out from the readers' thoughts.

Indeed. I just wanted to spell it out in all its horror for those not 
easily convinced!

That's the way the standard is written.  Having been involved in 
standards writing as long as you have, I'm sure this isn't the first 
failure of logic you've seen in the process.

Not by any means, and the time pressure now applied by the top 
managements of standard bodies, the failure of industry to support 
standards terminology and editorial work and the increasing number of 
standards writers who were never taught English properly are combining 
to make the situation rapidly deteriorate.
-- 
OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk
There are benefits from being irrational - just ask the square root of 2.
John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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RE: Electrolytic Capacitors in Primary Circuits

2007-03-19 Thread emc-p...@ieee.org
 From: don_borow...@selinc.com
 Sent: Monday, March 19, 2007 9:02 AM
 
 If the power supply in question has a bridge rectifier 
 connected to the mains of a power system with hot and neutral 
 conductors, neither side of the capacitor on the DC side of 
 the bridge can be connected to earth -- there would be a 
 connection from hot to earth every half-cycle through the 
 bridge rectifier.

As stated moments ago in another post, my approach to Jody's post has
been to look at what the standard says and let any failure of logic or
design sense fall out from the readers' thoughts.


Regards,

Peter L. Tarver, PE
ptar...@ieee.org 

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Re: Electrolytic Capacitors in Primary Circuits

2007-03-19 Thread emc-p...@ieee.org
In message 
be3336be85968d49be01e66d6e365b1e01b5a...@sjc1amfpew01.am.sanm.corp, 
dated Mon, 19 Mar 2007, Tarver, Peter peter.tar...@sanmina-sci.com 
writes:

If the post-rectifier filter capacitor had one terminal tied to earth, 
it would need to comply with Y1, Y2 or Y4 requirements, regardless of 
surges being impedance limited.

In that case, it could not be an electrolytic capacitor. A 470 uF 375 V 
Y-class capacitor would be very large and costly. In THAT case, I don't 
suppose anyone would ever do it!
-- 
OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk
There are benefits from being irrational - just ask the square root of 2.
John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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RE: Electrolytic Capacitors in Primary Circuits

2007-03-19 Thread emc-p...@ieee.org
 From: John Woodgate
 Sent: Friday, March 16, 2007 1:23 PM
 
 Tarver, Peter writes:
 
 §1.5.6 looks at X and Y capacitors, and those connected between the 
 primary circuit and earth.  The cathode of the electrolytic capacitor 
 might not connect to earth, unless the bottom end of the rectifier is 
 earthed.  If it doesn't connect to earth, no exception is needed.
 
 
 I thin a little clarification is necessary. Between the mains 
 conductors and the filter capacitor are, typically, a fuse, a 
 common-mode choke, a rectifier diode or a bridge rectifier 
 and a resistor to limit inrush current. In no case that I can 
 envisage is the filter capacitor connected to both mains 
 conductors. In fact, that would probably cause it to explode.

If the post-rectifier filter capacitor had one terminal tied to earth, it
would need to comply with Y1, Y2 or Y4 requirements, regardless of surges
being impedance limited.

In 60950-1, §1.5.6, the term, primary, is used throughout.  Mains, is not
used.  The concept of, direct connection, though not explicitly stated, is
found in the use of the term, line conductor.  Line conductor, is not
defined in 60950-1 (though it's used in more than just §1.5.6) and it may be
a failing in the standard to not define that term or to not include the term,
direct connection.  (Inference of the meaning of line conductor might be
taken from §1.2.1.1, but that's not very rigorous.)

All that aside, Jody's concern that someone was misreading the requirements in
§1.5.6 for the post-rectifier filter capacitor is well founded, unless one
side of the capacitor is earthed (I've never seen this in an SMPS, but that
doesn't mean someone hasn't designed one that way).

I suspect the experience level of the engineer Jody's working with is on the
low end of the scale.

I have seen post-rectifier primary circuits in SMPSs connected to earth by
small disk capacitors that I doubt were Y capacitors and the voltages across
them were only a few Volts.  Moving further and further away from the ac mains
in the primary circuit would limit surges currents to almost negligible
levels, but §1.5.6 still requires such capacitors meet Y capacitor
requirements.  Maybe the SMPS manufacturers should lobby TC108, MT2, to make
more than one clarification.


Regards,

Peter L. Tarver, PE
ptar...@ieee.org 

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Re: Electrolytic Capacitors in Primary Circuits

2007-03-19 Thread emc-p...@ieee.org
In message 
b11802460b4f4b4e963b51adf2fae08b04c4a...@usmafrexmb02.bose.com, dated 
Mon, 19 Mar 2007, Tyra, John john_t...@bose.com writes:

Seems pretty clear to me but, since these are not legal modifications 
to the standard(s) in questions, it depends on the Agency you are 
dealing with as to whether they are willing to accept these decisions.

OSM interpretations are valid in Europe unless, in a particular case, a 
test house can give valid reason(s) to reject it. And many are adopted 
by CENELEC as official interpretations by CENELEC TC108.

However, this particular interpretation can be a bit misleading insofar 
as it concentrates on reasoning related to overvoltage (installation 
categories) rather than to single-fault input current, which is what the 
agency may have in mind.

The agency in question should take into account that every power supply 
made has an electrolytic capacitor after the rectifier and there are no 
safety-related 'approvals' for these capacitors when subjected to 
alternating supply.
-- 
OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk
There are benefits from being irrational - just ask the square root of 2.
John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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RE: Electrolytic Capacitors in Primary Circuits

2007-03-19 Thread emc-p...@ieee.org
Here is what the last OSM decisions I have state for both 60950 and
60065 for caps after a rectifier:

Capacitors which are connected after a rectifier in a primary circuit
of a switch mode power supply unit need not be separately approved. 

In a primary circuit before a rectifier there is installation category
III for Permanently Connected equipment, therefore class X1 capacitors
must be used.
In a primary circuit before a rectifier there is installation category
II for Pluggable equipment Type A and Pluggable equipment Type B,
therefore minimum class X2 capacitors must be used. The use of a mains
fuse, a mains filter or a varistor cannot be a method to reduce
installation category.

Secondary circuits are normally in installation category I when the
primary is in installation category II. However, a floating secondary
shall be subject to the requirements for primary circuit in table III
unless separated from primary circuits by an earthed metal screen.

Seems pretty clear to me but, since these are not legal modifications to
the standard(s) in questions, it depends on the Agency you are dealing
with as to whether they are willing to accept these decisions. 

I agree it would be better to have the standard amended for
clarification or an official interpretation from TC108 but when you are
in the middle of an Agency submittal there is not usually time for this
so hopefully the Agency in question will consider the OSM decision and
change their interpretation favorably...

 


From: emc-p...@ieee.org [mailto:emc-p...@ieee.org] On Behalf Of John
Woodgate
Sent: Monday, March 19, 2007 9:35 AM
To: emc-p...@ieee.org
Subject: Re: Electrolytic Capacitors in Primary Circuits


In message
b11802460b4f4b4e963b51adf2fae08b04c4a...@usmafrexmb02.bose.com, dated 
Mon, 19 Mar 2007, Tyra, John john_t...@bose.com writes:

I have a copy of the CENELEC Committee OSM decisions for the IEC60065
standard 6th/ 7th editions where the various CENELEC member Agencies 
agreed that capacitors after a bridge rectifier in a SMPS do not need 
to be approved. This would be in clause 14.2. I have a meeting in a few

minutes but will e-mail you a copy after the meeting.

Even so, I think that this matter is formally unclear in the context of 
IEC/EN 60950 and action is needed to either amend the standard or have 
an official interpretation issued by IEC TC108, not CENELEC.
-- 
OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk
There are benefits from being irrational - just ask the square root of
2. John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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Re: Electrolytic Capacitors in Primary Circuits

2007-03-19 Thread emc-p...@ieee.org
In message 
b11802460b4f4b4e963b51adf2fae08b04c4a...@usmafrexmb02.bose.com, dated 
Mon, 19 Mar 2007, Tyra, John john_t...@bose.com writes:

I have a copy of the CENELEC Committee OSM decisions for the IEC60065 
standard 6th/ 7th editions where the various CENELEC member Agencies 
agreed that capacitors after a bridge rectifier in a SMPS do not need 
to be approved. This would be in clause 14.2. I have a meeting in a few 
minutes but will e-mail you a copy after the meeting.

Even so, I think that this matter is formally unclear in the context of 
IEC/EN 60950 and action is needed to either amend the standard or have 
an official interpretation issued by IEC TC108, not CENELEC.
-- 
OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk
There are benefits from being irrational - just ask the square root of 2.
John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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Re: Electrolytic Capacitors in Primary Circuits

2007-03-19 Thread emc-p...@ieee.org
In message 
768ee6ab7d56d54bb5000ec2dd113e71016be...@de01exm61.ds.mot.com, dated 
Mon, 19 Mar 2007, Leber Jody-G19980 jody.le...@motorola.com writes:

I am having trouble convincing an agency that the other side of the 
rectifier is not between line conductors.  Are you or is anyone else 
on the list aware of any actual documents that state this more 
explicitly, provided everyone else agrees with this analysis.

Look at definition 1.2.8.3. Unfortunately, IEC 60950-1 doesn't define 
'directly connected', but the examples indicate what is meant. IEC 60065 
does define 'directly connected', in 2.4.3.
-- 
OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk
There are benefits from being irrational - just ask the square root of 2.
John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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RE: Electrolytic Capacitors in Primary Circuits

2007-03-19 Thread emc-p...@ieee.org
Hello Jody,

I have a copy of the CENELEC Committee OSM decisions for the IEC60065
standard 6th/ 7th editions where the various CENELEC member Agencies
agreed that capacitors after a bridge rectifier in a SMPS do not need to
be approved. This would be in clause 14.2. I have a meeting in a few
minutes but will e-mail you a copy after the meeting.

Regards,

John


From: emc-p...@ieee.org [mailto:emc-p...@ieee.org] On Behalf Of Leber
Jody-G19980
Sent: Monday, March 19, 2007 8:48 AM
To: pat.law...@slpower.com
Cc: emc-p...@ieee.org
Subject: RE: Electrolytic Capacitors in Primary Circuits


Pat,

I am having trouble convincing an agency that the other side of the
rectifier is not between line conductors.  Are you or is anyone else
on the list aware of any actual documents that state this more
explicitly, provided everyone else agrees with this analysis.

Jody


From: emc-p...@ieee.org [mailto:emc-p...@ieee.org] On Behalf Of
pat.law...@slpower.com
Sent: Friday, March 16, 2007 4:29 PM
To: emc-p...@ieee.org
Subject: Re: Electrolytic Capacitors in Primary Circuits

Hi Jody:

UL 60950-1 1st Ed., clause 1.5.6 ('Capacitors in primary circuits')
says:
'A capacitor connected between two line conductors of the PRIMARY
CIRCUIT, or between one line conductor and the neutral conductor, shall
comply with IEC 60384-14:1993, subclass X1 or X2.'

The electrolytic capacitor you mentioned is connected between the
rectifier '+' and '-', not between line conductors.

I always though it interesting that a 0.1uF film cap connected across
the line conductors going into a rectifier had to be safety-rated.  But
if you move it to the output side of the rectifier, there's no safety
rating required.

Pat Lawler
SL Power Electronics Corp.

emc-p...@ieee.org wrote on 03/16/2007 11:38:25 AM:
 The electrolytic capacitor that sits between the rectifier and
 transformer in SMPS is typically not an agency approved component.
 Where is this exemption documented in 60950-1, Clause 1.5.6?

 Best Regards,

 Jody Leber
 Senior Regulatory Engineer

 jody.le...@motorola.com http://www.motorola.com/producttesting

 Motorola Product Testing Services
 1700 Belle Meade Court
 Lawrenceville, GA 30043

 770.338.3581  P
 404.387.1224  C
 847.761.3145  F

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RE: Electrolytic Capacitors in Primary Circuits

2007-03-19 Thread emc-p...@ieee.org
Pat,

I am having trouble convincing an agency that the other side of the
rectifier is not between line conductors.  Are you or is anyone else
on the list aware of any actual documents that state this more
explicitly, provided everyone else agrees with this analysis.

Jody


From: emc-p...@ieee.org [mailto:emc-p...@ieee.org] On Behalf Of
pat.law...@slpower.com
Sent: Friday, March 16, 2007 4:29 PM
To: emc-p...@ieee.org
Subject: Re: Electrolytic Capacitors in Primary Circuits

Hi Jody:

UL 60950-1 1st Ed., clause 1.5.6 ('Capacitors in primary circuits')
says:
'A capacitor connected between two line conductors of the PRIMARY
CIRCUIT, or between one line conductor and the neutral conductor, shall
comply with IEC 60384-14:1993, subclass X1 or X2.'

The electrolytic capacitor you mentioned is connected between the
rectifier '+' and '-', not between line conductors.

I always though it interesting that a 0.1uF film cap connected across
the line conductors going into a rectifier had to be safety-rated.  But
if you move it to the output side of the rectifier, there's no safety
rating required.

Pat Lawler
SL Power Electronics Corp.

emc-p...@ieee.org wrote on 03/16/2007 11:38:25 AM:
 The electrolytic capacitor that sits between the rectifier and 
 transformer in SMPS is typically not an agency approved component.
 Where is this exemption documented in 60950-1, Clause 1.5.6?

 Best Regards,

 Jody Leber
 Senior Regulatory Engineer

 jody.le...@motorola.com
 http://www.motorola.com/producttesting

 Motorola Product Testing Services
 1700 Belle Meade Court
 Lawrenceville, GA 30043

 770.338.3581  P
 404.387.1224  C
 847.761.3145  F

 -
 
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Re: Electrolytic Capacitors in Primary Circuits

2007-03-18 Thread emc-p...@ieee.org
A few clarifications: 

1.   I will agree with Ted that many diode packages will fuse (sometimes
explosively... I once had a diode embed itself in my safety glasses) but
always as a secondary failure. In other words the diode shorted first and
started passing AC. Then the electrolytic looked like a short and then things
start popping.
2.  In any switching power circuit the EMI filter will be the controlling
current limiter. The inductance in the filter reacts to the leading edge of
any surge, limiting current and in many cases opening up before the fuse, or
any other component, can react.


Fred Townsend
DC to Light



ted.eck...@apcc.com wrote: 

In regard to Fred Townsend's comment: I am aware that diodes will normally

fail shorted.  However, even in this state, they provide some current

limiting.  The internal construction can only pass a given amount of

current before the diode will open.  I have, however, seen a few poorly

designed circuits where there was no fuse on the input.  The available

fault current was high enough that after the diode shorted out from the

overcurrent, it suffered from thermal damage and became an open circuit.

Even when the diode fails shorted, there is some resistance as noted which

will provide at least some current limiting.



In regards to Robert Johnson's comments: I work in an industry where we

have numerous field wired ITE products.  I have products that are on a 50 A

branch circuit.  The available fault current can be very high.  The

selection of fuse for the switch-mode power supply is critical.  Even with

a common mode choke providing some protection, I have seen fault currents

over 200 A when there is a component short after the diode bridge.  Some of

the small, circuit board mounted fuses have an AIC rating of only 50 A and

they do not fail gracefully under worse conditions.  I agree that most ITE

will not be exposed to high fault currents, but this is not always the

case.



Ted Eckert

American Power Conversion/MGE

http://www.apc.com/



The items contained in this e-mail reflect the personal opinions of the

writer and are only provided for the assistance of the reader. The writer

is not speaking in an official capacity for APC, MGE or Schneider Electric.

The speaker does not represent APC's, MGE's or Schneider Electric's

official position on any matter.





   

 Fred Townsend 

  mailto:f...@dctolight.net fred@dctolight.n   
 

 etTo 

 Sent by:  ted.eck...@apcc.com 

 emc-p...@ieee.org  cc 

   emc-p...@ieee.org   

   Subject 

 03/17/2007 01:55  Re: Electrolytic Capacitors in  

 AMPrimary Circuits

   

   

   

   

   

   









See comments below.



ted.eck...@apcc.com wrote:

  I have to agree with Mr. Woodgate that the components between the

  capacitor

  and the AC mains make a difference.  The available fault current on

  the AC

  mains can be very high.  It may be 1 kA, 10 kA or even more.  A

  component

  failure due to a short circuit can be very dramatic.  The rectifier

  alone

  will likely limit the fault current.  If nothing else, the diodes

  will act

  as fuses.  You could design a rectifier circuit that would allow a

  high

  fault current, but you would have to set out to do so and you would

  spend a

  lot of money in the process.





Ted:

I have seen literally thousands of diode failures, mostly from lightning

damage. I have never seen a silicon power diode fuse (open). They always

fail shorted at about two ohms. When they fail the surge limiting resistor

becomes very important. That's where they sometimes use 'fusible

resistors'. Shorted diodes often cause secondary failures instead of

protecting anything.



Fred Townsend

DC to Light



  Besides, proper abnormal condition testing will involve simulating a

  short

  circuit on the electrolytic capacitor.  The purpose of the test is to

  verify that the system fails gracefully when

Re: Electrolytic Capacitors in Primary Circuits

2007-03-18 Thread emc-p...@ieee.org
In regard to Fred Townsend's comment: I am aware that diodes will normally
fail shorted.  However, even in this state, they provide some current
limiting.  The internal construction can only pass a given amount of
current before the diode will open.  I have, however, seen a few poorly
designed circuits where there was no fuse on the input.  The available
fault current was high enough that after the diode shorted out from the
overcurrent, it suffered from thermal damage and became an open circuit.
Even when the diode fails shorted, there is some resistance as noted which
will provide at least some current limiting.

In regards to Robert Johnson's comments: I work in an industry where we
have numerous field wired ITE products.  I have products that are on a 50 A
branch circuit.  The available fault current can be very high.  The
selection of fuse for the switch-mode power supply is critical.  Even with
a common mode choke providing some protection, I have seen fault currents
over 200 A when there is a component short after the diode bridge.  Some of
the small, circuit board mounted fuses have an AIC rating of only 50 A and
they do not fail gracefully under worse conditions.  I agree that most ITE
will not be exposed to high fault currents, but this is not always the
case.

Ted Eckert
American Power Conversion/MGE
http://www.apc.com/

The items contained in this e-mail reflect the personal opinions of the
writer and are only provided for the assistance of the reader. The writer
is not speaking in an official capacity for APC, MGE or Schneider Electric.
The speaker does not represent APC's, MGE's or Schneider Electric's
official position on any matter.


   
 Fred Townsend 
 fred@dctolight.n 
 etTo 
 Sent by:  ted.eck...@apcc.com 
 emc-p...@ieee.org  cc 
   emc-p...@ieee.org   
   Subject 
 03/17/2007 01:55  Re: Electrolytic Capacitors in  
 AMPrimary Circuits
   
   
   
   
   
   




See comments below.

ted.eck...@apcc.com wrote:
  I have to agree with Mr. Woodgate that the components between the
  capacitor
  and the AC mains make a difference.  The available fault current on
  the AC
  mains can be very high.  It may be 1 kA, 10 kA or even more.  A
  component
  failure due to a short circuit can be very dramatic.  The rectifier
  alone
  will likely limit the fault current.  If nothing else, the diodes
  will act
  as fuses.  You could design a rectifier circuit that would allow a
  high
  fault current, but you would have to set out to do so and you would
  spend a
  lot of money in the process.


Ted:
I have seen literally thousands of diode failures, mostly from lightning
damage. I have never seen a silicon power diode fuse (open). They always
fail shorted at about two ohms. When they fail the surge limiting resistor
becomes very important. That's where they sometimes use 'fusible
resistors'. Shorted diodes often cause secondary failures instead of
protecting anything.

Fred Townsend
DC to Light

  Besides, proper abnormal condition testing will involve simulating a
  short
  circuit on the electrolytic capacitor.  The purpose of the test is to
  verify that the system fails gracefully when the capacitor shorts
  out.  You
  can't easily do this test on a capacitor directly across the line.
  The
  results of shorting out the X-capacitor are heavily dependent on the
  supply
  circuit.

  Ted Eckert
  American Power Conversion/MGE
  http://www.apc.com/

  The items contained in this e-mail reflect the personal opinions of
  the
  writer and are only provided for the assistance of the reader. The
  writer
  is not speaking in an official capacity for APC, MGE or Schneider
  Electric.
  The speaker does not represent APC's, MGE's or Schneider Electric's
  official position on any matter.



   John Woodgate

   jmw@jmwa.demon.c

   o.uk

Re: Electrolytic Capacitors in Primary Circuits

2007-03-17 Thread emc-p...@ieee.org
The most dependable limiting factor in short circuit currents is usually the
power cord. A six foot 16 AWG cord on a 120 volt source will only allow 2500
amps and most branch circuit impedances will lower that further to 1000 amps.
Not that these are small numbers. They can cause a lot of damage, but they are
nowhere near the 10 kA the branch circuit breakers are expected to limit to.

Bob Johnson
ITE Safety http://www.itesafety.com 

ted.eck...@apcc.com wrote: 

I have to agree with Mr. Woodgate that the components between the capacitor

and the AC mains make a difference.  The available fault current on the AC

mains can be very high.  It may be 1 kA, 10 kA or even more.  A component

failure due to a short circuit can be very dramatic.  The rectifier alone

will likely limit the fault current.  If nothing else, the diodes will act

as fuses.  You could design a rectifier circuit that would allow a high

fault current, but you would have to set out to do so and you would spend a

lot of money in the process.



Besides, proper abnormal condition testing will involve simulating a short

circuit on the electrolytic capacitor.  The purpose of the test is to

verify that the system fails gracefully when the capacitor shorts out.  You

can't easily do this test on a capacitor directly across the line.  The

results of shorting out the X-capacitor are heavily dependent on the supply

circuit.



Ted Eckert

American Power Conversion/MGE

http://www.apc.com/



The items contained in this e-mail reflect the personal opinions of the

writer and are only provided for the assistance of the reader. The writer

is not speaking in an official capacity for APC, MGE or Schneider Electric.

The speaker does not represent APC's, MGE's or Schneider Electric's

official position on any matter.





   

 John Woodgate 

  mailto:j...@jmwa.demon.co.uk jmw@jmwa.demon.c 
   

 o.uk  To 

 Sent by:  emc-p...@ieee.org   

 emc-p...@ieee.org  cc 

   

   Subject 

 03/16/2007 03:23  Re: Electrolytic Capacitors in  

 PMPrimary Circuits

   

   

   

   

   

   









In message

 mailto:be3336be85968d49be01e66d6e365b1e01b5a...@sjc1amfpew01.am.sanm.corp
be3336be85968d49be01e66d6e365b1e01b5a...@sjc1amfpew01.am.sanm.corp,

dated Fri, 16 Mar 2007, Tarver, Peter  mailto:peter.tar...@sanmina-sci.com
peter.tar...@sanmina-sci.com

writes:



  

§1.5.6 looks at X and Y capacitors, and those connected between the

primary circuit and earth.  The cathode of the electrolytic capacitor

might not connect to earth, unless the bottom end of the rectifier is

earthed.  If it doesn't connect to earth, no exception is needed.







I thin a little clarification is necessary. Between the mains conductors

and the filter capacitor are, typically, a fuse, a common-mode choke, a

rectifier diode or a bridge rectifier and a resistor to limit inrush

current. In no case that I can envisage is the filter capacitor

connected to both mains conductors. In fact, that would probably cause

it to explode.

--

OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk

There are benefits from being irrational - just ask the square root of 2.

John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK



-



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-



This message is from

Re: Electrolytic Capacitors in Primary Circuits

2007-03-17 Thread emc-p...@ieee.org
See comments below.

ted.eck...@apcc.com wrote: 

I have to agree with Mr. Woodgate that the components between the capacitor

and the AC mains make a difference.  The available fault current on the AC

mains can be very high.  It may be 1 kA, 10 kA or even more.  A component

failure due to a short circuit can be very dramatic.  The rectifier alone

will likely limit the fault current.  If nothing else, the diodes will act

as fuses.  You could design a rectifier circuit that would allow a high

fault current, but you would have to set out to do so and you would spend a

lot of money in the process.



  

Ted:
I have seen literally thousands of diode failures, mostly from lightning
damage. I have never seen a silicon power diode fuse (open). They always fail
shorted at about two ohms. When they fail the surge limiting resistor becomes
very important. That's where they sometimes use 'fusible resistors'. Shorted
diodes often cause secondary failures instead of protecting anything.

Fred Townsend
DC to Light



Besides, proper abnormal condition testing will involve simulating a short

circuit on the electrolytic capacitor.  The purpose of the test is to

verify that the system fails gracefully when the capacitor shorts out.  You

can't easily do this test on a capacitor directly across the line.  The

results of shorting out the X-capacitor are heavily dependent on the supply

circuit.



Ted Eckert

American Power Conversion/MGE

http://www.apc.com/



The items contained in this e-mail reflect the personal opinions of the

writer and are only provided for the assistance of the reader. The writer

is not speaking in an official capacity for APC, MGE or Schneider Electric.

The speaker does not represent APC's, MGE's or Schneider Electric's

official position on any matter.





   

 John Woodgate 

  mailto:j...@jmwa.demon.co.uk jmw@jmwa.demon.c 
   

 o.uk  To 

 Sent by:  emc-p...@ieee.org   

 emc-p...@ieee.org  cc 

   

   Subject 

 03/16/2007 03:23  Re: Electrolytic Capacitors in  

 PMPrimary Circuits

   

   

   

   

   

   









In message

 mailto:be3336be85968d49be01e66d6e365b1e01b5a...@sjc1amfpew01.am.sanm.corp
be3336be85968d49be01e66d6e365b1e01b5a...@sjc1amfpew01.am.sanm.corp,

dated Fri, 16 Mar 2007, Tarver, Peter  mailto:peter.tar...@sanmina-sci.com
peter.tar...@sanmina-sci.com

writes:



  

§1.5.6 looks at X and Y capacitors, and those connected between the

primary circuit and earth.  The cathode of the electrolytic capacitor

might not connect to earth, unless the bottom end of the rectifier is

earthed.  If it doesn't connect to earth, no exception is needed.







I thin a little clarification is necessary. Between the mains conductors

and the filter capacitor are, typically, a fuse, a common-mode choke, a

rectifier diode or a bridge rectifier and a resistor to limit inrush

current. In no case that I can envisage is the filter capacitor

connected to both mains conductors. In fact, that would probably cause

it to explode.

--

OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk

There are benefits from being irrational - just ask the square root of 2.

John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK



-



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-



This message is from

Re: Electrolytic Capacitors in Primary Circuits

2007-03-16 Thread emc-p...@ieee.org
I have to agree with Mr. Woodgate that the components between the capacitor
and the AC mains make a difference.  The available fault current on the AC
mains can be very high.  It may be 1 kA, 10 kA or even more.  A component
failure due to a short circuit can be very dramatic.  The rectifier alone
will likely limit the fault current.  If nothing else, the diodes will act
as fuses.  You could design a rectifier circuit that would allow a high
fault current, but you would have to set out to do so and you would spend a
lot of money in the process.

Besides, proper abnormal condition testing will involve simulating a short
circuit on the electrolytic capacitor.  The purpose of the test is to
verify that the system fails gracefully when the capacitor shorts out.  You
can't easily do this test on a capacitor directly across the line.  The
results of shorting out the X-capacitor are heavily dependent on the supply
circuit.

Ted Eckert
American Power Conversion/MGE
http://www.apc.com/

The items contained in this e-mail reflect the personal opinions of the
writer and are only provided for the assistance of the reader. The writer
is not speaking in an official capacity for APC, MGE or Schneider Electric.
The speaker does not represent APC's, MGE's or Schneider Electric's
official position on any matter.


   
 John Woodgate 
 jmw@jmwa.demon.c 
 o.uk  To 
 Sent by:  emc-p...@ieee.org   
 emc-p...@ieee.org  cc 
   
   Subject 
 03/16/2007 03:23  Re: Electrolytic Capacitors in  
 PMPrimary Circuits
   
   
   
   
   
   




In message
be3336be85968d49be01e66d6e365b1e01b5a...@sjc1amfpew01.am.sanm.corp,
dated Fri, 16 Mar 2007, Tarver, Peter peter.tar...@sanmina-sci.com
writes:

§1.5.6 looks at X and Y capacitors, and those connected between the
primary circuit and earth.  The cathode of the electrolytic capacitor
might not connect to earth, unless the bottom end of the rectifier is
earthed.  If it doesn't connect to earth, no exception is needed.


I thin a little clarification is necessary. Between the mains conductors
and the filter capacitor are, typically, a fuse, a common-mode choke, a
rectifier diode or a bridge rectifier and a resistor to limit inrush
current. In no case that I can envisage is the filter capacitor
connected to both mains conductors. In fact, that would probably cause
it to explode.
--
OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk
There are benefits from being irrational - just ask the square root of 2.
John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

-

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Re: Electrolytic Capacitors in Primary Circuits

2007-03-16 Thread emc-p...@ieee.org
Hi Jody:

UL 60950-1 1st Ed., clause 1.5.6 ('Capacitors in primary circuits') says:
'A capacitor connected between two line conductors of the PRIMARY CIRCUIT, 
or between one line
conductor and the neutral conductor, shall comply with IEC 60384-14:1993, 
subclass X1 or X2.'

The electrolytic capacitor you mentioned is connected between the 
rectifier '+' and '-', not between line conductors.

I always though it interesting that a 0.1uF film cap connected across the 
line conductors going into a rectifier had to be safety-rated.  But if you 
move it to the output side of the rectifier, there's no safety rating 
required.

Pat Lawler
SL Power Electronics Corp.

emc-p...@ieee.org wrote on 03/16/2007 11:38:25 AM:
 The electrolytic capacitor that sits between the rectifier and
 transformer in SMPS is typically not an agency approved component.
 Where is this exemption documented in 60950-1, Clause 1.5.6?

 Best Regards,

 Jody Leber
 Senior Regulatory Engineer

 jody.le...@motorola.com
 http://www.motorola.com/producttesting

 Motorola Product Testing Services
 1700 Belle Meade Court
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 404.387.1224  C
 847.761.3145  F

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Re: Electrolytic Capacitors in Primary Circuits

2007-03-16 Thread emc-p...@ieee.org
In message 
be3336be85968d49be01e66d6e365b1e01b5a...@sjc1amfpew01.am.sanm.corp, 
dated Fri, 16 Mar 2007, Tarver, Peter peter.tar...@sanmina-sci.com 
writes:

§1.5.6 looks at X and Y capacitors, and those connected between the 
primary circuit and earth.  The cathode of the electrolytic capacitor 
might not connect to earth, unless the bottom end of the rectifier is 
earthed.  If it doesn't connect to earth, no exception is needed.


I thin a little clarification is necessary. Between the mains conductors 
and the filter capacitor are, typically, a fuse, a common-mode choke, a 
rectifier diode or a bridge rectifier and a resistor to limit inrush 
current. In no case that I can envisage is the filter capacitor 
connected to both mains conductors. In fact, that would probably cause 
it to explode.
-- 
OOO - Own Opinions Only. Try www.jmwa.demon.co.uk and www.isce.org.uk
There are benefits from being irrational - just ask the square root of 2.
John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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RE: Electrolytic Capacitors in Primary Circuits

2007-03-16 Thread emc-p...@ieee.org
 From: Jody Leber
 Sent: Friday, March 16, 2007 11:38 AM
 
 The electrolytic capacitor that sits between the rectifier 
 and transformer in SMPS is typically not an agency approved component.
 Where is this exemption documented in 60950-1, Clause 1.5.6?

Jody -

Sorry about the earlier e-mail.  Itchy trigger finger, I guess.

§1.5.6 looks at X and Y capacitors, and those connected between the primary
circuit and earth.  The cathode of the electrolytic capacitor might not
connect to earth, unless the bottom end of the rectifier is earthed.  If it
doesn't connect to earth, no exception is needed.


Regards,

Peter L. Tarver, PE
ptar...@ieee.org 

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RE: Electrolytic Capacitors in Primary Circuits

2007-03-16 Thread emc-p...@ieee.org
Pardon me, my response to Jody was sent prematurely.  Please disregard
it.

Peter

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RE: Electrolytic Capacitors in Primary Circuits

2007-03-16 Thread emc-p...@ieee.org
From: Leber Jody
 Sent: Friday, March 16, 2007 11:38 AM
 
 The electrolytic capacitor that sits between the rectifier 
 and transformer in SMPS is typically not an agency approved component.
 Where is this exemption documented in 60950-1, Clause 1.5.6?

Which requirement were you referring to for which you think an exemption
is needed?


Regards,

Peter L. Tarver, PE
ptar...@ieee.org 

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