Re: [Emc-users] EDM

2007-08-21 Thread Gene Heskett
On Tuesday 21 August 2007, Jon Elson wrote:
Gene Heskett wrote:
 Understood.  In playing tonight with 25 volts  probably 100 ma average, I
 found that spinning the electrode at around 1k rpms seemed to add enough
 agitation to the oil that I could use it all up and go about 30 thou
 before I had to vacuum it out and refresh it, with about 1/2 cc in a
 modeling clay dam around the hole.  A 100 rpm spin would short in just a
 thou or two.

That is way too low a current for any serious metal removal.
You want at least an amp, and it will still be really slow.  You
need an insanely fine feed.  I have .25 per encoder count
on the Z axis of my mill, so I could get a pretty slow feed,
about .0001 every second.  It still took all evening to burn
out one tap.  I think with a hollow electrode with a drip feed
scheme through the electrode it would go a lot faster.

Theres always that 'yabut' Jon, in this case yabut where can I find one of 
those? :)

The alum-tap is a really light fluid, maybe just a little higher
viscosity that water.  It worked MUCH better than #20 oil, which
I also tried.  Try a couple different fluids to see what works
best, it makes a big difference.

I have some other stuff too besides the fuel oil (#1 I think), paint thinners 
etc could be tried too.  Aluma-tap would be a foreign language here in WV 
unless I ordered it from someplace I suspect...

Q?  Does distilled water carbon up like the hydrocarbons do when doing this?

I ordered a pair of those transformers I posted the link to a bit ago, so I 
can go as high as 6 amps short circuit with around 77 volts peak open 
circuit.  But I can't find any suitable electro's for filtering though.  
Other than making the sizzle buzz a bit, is upstream filtering of any 
advantage?  My discharge cap is a 10 uf, 1.5kv rated square can, presumably 
oil filled.  Even at this voltage, if exposed it will spit sparklers 2.

I was having emc lower the electrode at about .0012/min.  Steppers, had to 
look very close to see it moving at all.  My z divider is 16,000, a wee bit 
coarser than yours, but the real speeds are similar.

Thanks.

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Yo-yo operating system = WinNT: it goes up..., it goes down..., it goes...

   -- From a Slashdot.org post

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Re: [Emc-users] m101 Turret Program

2007-08-21 Thread Chris Morley

Hey Kirk

Just cause I'm curious, Why didn't you use classicladder to select tools from 
your turret? It has timers good to 100ms min. Then you could use the tool pins 
from emcmot to control the turret -automating tool changes to use regular T and 
M codes,instead of using M101- or you could use M101 to set a pin true to 
signal the ladder program...

As I said i'm more curious then anything. Also I am Modifing Classicladder for 
more features -so if there is a particular missing feature I would love to know.

I would bet you are just more comfortable with scripts!

Chris Morley





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Re: [Emc-users] m101 Turret Program

2007-08-21 Thread Kirk Wallace


On Tue, 2007-08-21 at 06:17 +, Chris Morley wrote:
 Hey Kirk
 
 Just cause I'm curious, Why didn't you use classicladder to select 
 tools from your turret? It has timers good to 100ms min. 

Unfortunately, I know next to nothing about Classic Ladder, so I tend to
use what I know. I have been trying to figure out if I should learn
Classic Ladder, but it seems to me, that PLC's where a way to bring the
old world of physical relay systems into the computer age. Since I don't
come from that world, I don't see the point. Although, this statement
may just go to show how little I know.

 Then you could use the tool pins from emcmot to control the turret 
 -automating tool changes to use regular T and M codes,instead of using 
 M101- or you could use M101 to set a pin true to signal the ladder 
 program...

The lathe turret tool change is not like a mill tool change. No
interaction with the spindle is needed or wanted. All that happens is
the turret rotates to expose the needed tool. So I'm thinking that m6
will not be used at all. Only the t word is needed, but I have not been
able to find out what t actually does. (P. S. I forgot about the tool
table. m6 may be needed to activate the current tool information.) Plus
the actions taken when the interpreter reads a t word seem to be
compiled in EMC, so are not subject to change, or at least for me at the
moment. There does seem to be an EMC from source how-to.

 As I said i'm more curious then anything. Also I am Modifing 
 Classicladder for more features -so if there is a particular missing 
 feature I would love to know.
 
 I would bet you are just more comfortable with scripts!
 
 Chris Morley



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Re: [Emc-users] Interactive machining

2007-08-21 Thread John Prentice
Greetings Steve et al

Congrats. on election result (to you and others of course)


 I'd say that flash, although it's more or less fine for media, has no
 place in the requirements list for EMC2 :)  There are any number of fine
 programming languages and environments to use for the UI.  I'm not sure
 what you'd use to make a flash presentation on Linux anyway, and I
 wouldn't want to be beholden to Adobe to make updated versions for my OS
 (which they don't - I use a 64-bit version of Linux, and they don't seem
 to like supporting 64-bit OSes on anything but PowerPC macs AFAICS).

No, I accept the current problem in a Linux environment but things do change 
surprisingly quickly sometimes. Flash player penetration is very high in the 
parallel universe. Reliance on Adobe or any one vendor is unhappy but 
Sothink and SWiSHMax both offer very capable development environments.

 On
 a technical level, I'm not sure what facilities Flash has for actually
 doing things that aren't media or web-related anyway.

It is not the time/place to be dogmatic as I cannot show a demonstration, 
but there *are* two aspects I think Flash offers (a) A framework for design 
of very interactive graphic interfaces (e.g. the label for an Axis DRO that 
opens up to show scaling, offsets applied etc. when it is clicked) 
integrated with (b) A powerful and well structured script programming 
language.

The difficulty in applying Flash is that the documentation/tutorial material 
is highly orientated to the web design aspects and the terminology is thus 
foreign. The ability to instantiate graphics objects, which can be 
movies, as buttons,  text, DROs, etc. with overideable inherited 
properties is, however, a very powerful tool.

On a more general point, we have come to accept heirarchical dialog systems 
as the norm. So many application program dialogs are modal and we while 
away our lives clicking OK/Done etc. When I started using Solidworks and 
Pro/ENGINEER I was blown away by the benefits of the implied OK in 
Solidworks. As an example, you place a dimension and a panel comes up for 
entering its properties. This panel has an OK and a Cancel button but if you 
just click on the sketch then OK is assumed and you can place another 
dimension. This works wherever there is a reasonable assumption. Where the 
implication is risky you need a positive confirmation of OK. Pro/E on the 
other had pendantically wants confirmation at every step (and in Wildfire 2 
at least different modules ask for it in different ways and on different 
parts of the screen).

The available computing power seems to offer scope for increased safety and 
ease of use in HMIs provided the development tools are available. 
/mini-rant

John Prentice





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Re: [Emc-users] Interactive machining

2007-08-21 Thread mgouget
Binding EMC2 to a *real* language seems an *excellent* idea to me.

 

RS274 is an antique language. Adding O words, named parameters and special
comments, although very useful when nothing else is available, is only a
kludge...

 

The only advantage of RS274 is that it is normalised, and that many CAD
systems generate code for it, so that is the way to go for complex parts.

 

But, for small jobs like surfacing, pocketing or making holes, I found that
creating gcode is longer that doing the job by hand.

 

Mach3 has wizards for common tasks; the same could be done with EMC. Being
able to create quick and dirty interactive programs for small jobs would be
a BIG bonus for me.

 

I am mostly fluent in C, but learning *yet another modern OO-oriented
language* plus NML and HAL commands is not a big deal.

 

An important point is that we must not shutdown (at least) axis, (and
possibly) tkemc or minimill (my preferred interface...) when running a
script; I think that NML and the modular structure of EMC allows for this.

 

Just my 2 cents...

 

Michel

 

 

 

 

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[Emc-users] Jog speed vs. G0

2007-08-21 Thread mgouget
Dear All,

 

It seems that the speed achieved when jogging is higher than what is
achieved when using G0.

 

Is it by design? And if so, why?

 

Best regards,

 

Michel

 

 

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Re: [Emc-users] board election results

2007-08-21 Thread Mark Wendt (Contractor)
Congrats to the newly elected board members!  I think...  ;-)

And a big thanks to Michael!

Mark

At 09:57 PM 8/20/2007, you wrote:
The voting has been closed and the results counted. The final tally is
as follows:

   63 Alex Joni
   60 Chris Radek
   58 John Kasunich
   55 Jeff Epler
   43 Stephen Wille Padnos
   28 Sam Sokolik
   25 Dan Falck

The newly elected members of the board are, in order of total votes
received

Alex Joni
Chris Radek
John Kasunich
Jeff Epler
Stephen Wille Padnos

Congratulations, everyone.


Best Regards,
Michael Cornelius



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Re: [Emc-users] board election results

2007-08-21 Thread Alex Joni
Thanks for everyone who voted :)

 Congrats to the newly elected board members!  I think...  ;-)
 
 And a big thanks to Michael!
I'll join in on the thanks to Michael.
It was really the perfect voting setup.

Keep the requests for the board coming. We'll be happy to answer them all.

Regards,
Alex


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Re: [Emc-users] m101 Turret Program

2007-08-21 Thread Jeff Epler
G4 delays in gcode and sleep delays in shell scripts are both
non-realtime.  The delay you get will always be at least .2 seconds, but
may be longer.

Jeff

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Re: [Emc-users] voting

2007-08-21 Thread Dale
For what it's worth, I do

Stuart Stevenson wrote:
 Gentlemen,
 Who votes?
 thanks
 Stuart
 
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Re: [Emc-users] Interactive machining

2007-08-21 Thread Dale
Ray,

Fanuc used the O word to be the program name or filename and one could
be called and used by another. I could possibly find an example of the
advanced (advanced as per about 10~15 years ago) capabilities of the 
Fanuc I used to run if you wish. The versions of the controls on two of 
the machines were an 11m or something like that on a horizontal 
machining center and a Secos II (same as a Fanuc) on a vertical mill. 
both were Hitachi Seiki. Both worked very well.

Dale

Ray Henry wrote:
 Yea he has!  
 
 On Mon, 2007-08-20 at 09:36 -0400, Ron Ginger wrote:
 
Jon, Ray, some others may recall Ive been beating this 
drum for years, starting back at NAMES several years ago with my Win 3.1 
VB code to mimic the Acurite control.
 
 
 One of the things that often happens in these parts is that some folk
 are much more comfortable with software programming with it's loops and
 jumps and fancy maths and find g-code to be awkward. I don't have a
 problem with that and supported the O word as an extension to the
 interpreter even though there was no precedent/equivalent in the world
 of g-code. 
 
 Someone mentioned that conversational front ends tend to produce
 g-code programs to run.  This is not true of Mazatrol.  There are
 abilities in Mazatrol that are not available in g-code.  This leads me
 to think that Mazak uses two different interpreters.  I don't see this
 as at all bad.  We also have two interpreters.  
 
 What I do find disturbing is the attempt to bypass the interpreter
 entirely.  My thoughts here will be old hat to many readers.  I'm really
 bothered by some scripting language telling to machine to go to x3000m
 without testing that command to the limits of the device as recorded in
 a configuration file somewhere.  At the same time there is no regular
 error feedback to tell the operator to f*6k off.
 
 When we get around to writing this graphical interpreter and making it
 a part of the code we release, let's make certain it conforms to the
 same sort of error checking our existing interpreters use  -- or better
 yet just make it use canterp.  
 
 Ray
 
 
 
 
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Re: [Emc-users] Interactive machining

2007-08-21 Thread Dale
Ron,

IMHO I'd say that's the best appraoch. Whatever you choose to display or
whatever language you wish to program with can easily send the proper
commands to EMC. Then EMC can do what it does best, control the machine.

Dale

Ron Ginger wrote:
What I do find disturbing is the attempt to bypass the interpreter
entirely.  My thoughts here will be old hat to many readers.  I'm really
bothered by some scripting language telling to machine to go to x3000m
without testing that command to the limits of the device as recorded in
a configuration file somewhere.  At the same time there is no regular
error feedback to tell the operator to f*6k off.
 
 
 For my use I don't see bypassing the interpreter. I would be happy to 
 issue simple G code commands from the Script language. I don't mean to 
 keep pushing the Mach model, but all VB can do from Mach is issue g code 
 commands to the interpreter. With that dozens of 'wizard' screens have 
 been written to do a wide range of tasks, from simple facing, to text 
 engraving, pocketing, and hole arrays.
 
 I'm going off to read my new Python book, and follow some of the 
 references Jeff offered. Maybe someday I will have an example of what 
 I'm talking about.
 
 ron ginger
 
 
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Re: [Emc-users] Interactive machining

2007-08-21 Thread Dale
John,

John Prentice wrote:
 Greetings Steve et al
 
 Congrats. on election result (to you and others of course)
 
 
I'd say that flash, although it's more or less fine for media, has no
place in the requirements list for EMC2 :)  There are any number of fine
programming languages and environments to use for the UI.  I'm not sure
what you'd use to make a flash presentation on Linux anyway, and I
wouldn't want to be beholden to Adobe to make updated versions for my OS
(which they don't - I use a 64-bit version of Linux, and they don't seem
to like supporting 64-bit OSes on anything but PowerPC macs AFAICS).
 
 
 No, I accept the current problem in a Linux environment but things do change 
 surprisingly quickly sometimes. Flash player penetration is very high in the 
 parallel universe. Reliance on Adobe or any one vendor is unhappy but 
 Sothink and SWiSHMax both offer very capable development environments.
 
 

I don't even have Flash installed and see no need for it to control a 
machine.

On
a technical level, I'm not sure what facilities Flash has for actually
doing things that aren't media or web-related anyway.
 
 
 It is not the time/place to be dogmatic as I cannot show a demonstration, 
 but there *are* two aspects I think Flash offers (a) A framework for design 
 of very interactive graphic interfaces (e.g. the label for an Axis DRO that 
 opens up to show scaling, offsets applied etc. when it is clicked) 
 integrated with (b) A powerful and well structured script programming 
 language.
 
 The difficulty in applying Flash is that the documentation/tutorial material 
 is highly orientated to the web design aspects and the terminology is thus 
 foreign. The ability to instantiate graphics objects, which can be 
 movies, as buttons,  text, DROs, etc. with overideable inherited 
 properties is, however, a very powerful tool.
 
 On a more general point, we have come to accept heirarchical dialog systems 
 as the norm. So many application program dialogs are modal and we while 
 away our lives clicking OK/Done etc. When I started using Solidworks and 
 Pro/ENGINEER I was blown away by the benefits of the implied OK in 
 Solidworks. As an example, you place a dimension and a panel comes up for 
 entering its properties. This panel has an OK and a Cancel button but if you 
 just click on the sketch then OK is assumed and you can place another 
 dimension. This works wherever there is a reasonable assumption. Where the 
 implication is risky you need a positive confirmation of OK. Pro/E on the 
 other had pendantically wants confirmation at every step (and in Wildfire 2 
 at least different modules ask for it in different ways and on different 
 parts of the screen).
 

I would get very upset if I had to keep confirming what I just told the 
application what I wanted, I think once is enough. To place a dimension 
should be pick the feature and pick whhere to place the dimensiion for 
that feature. No confirmation is needed, if it doesn't get applied the 
way I wanted it there's always a way to undo it and try again.

 The available computing power seems to offer scope for increased safety and 
 ease of use in HMIs provided the development tools are available. 
 /mini-rant
 
 John Prentice
 
 

Saftey? I do not need or want any protection from myself, I command the 
computer and i expect it to do as I request without continually being 
asked if it is OK!

KISS,
Dale

 
 
 
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Re: [Emc-users] EDM

2007-08-21 Thread Gene Heskett
On Tuesday 21 August 2007, Stuart Stevenson wrote:
Gentlemen,
We cheat. The edm uses through the spindle/tool flushing and
dielectric oil. The electrode is a copper tube. The tube is not
completely hollow. The tube has a web in the center of it. This allows
it to remove the whole plug instead of leaving a core.

Unforch, Stuart, the micromill has no facilities to feed coolants through a 
mounted bit.  I'd assume also that your machines maker also supplies the 
expendable electrode at a price. The brazing rod is ultra cheap at a tenner 
for 30 feet of it in a plastic tube.

You will have the same flushing problem with oil, water or air. I
think you will probably get more agitation and flow with air. They all
serve the same purpose. Use whatever you have and whatever works the
best for you.

ATM I'm using 3/32 brazing rod, but the thought has crossed my mind that a 
3/32 drill bit, with its flutes, might provide passage for flushing air if a 
wd-40 nozzle tube could be aimed at the work/bit junction such that a blast 
of air would be directed to the electrode face as a flute went by as it turns 
a couple hundred rpms.  Down one side and up the other.  This will require a 
re-mount of my current air blast as that's mounted on the head and this 
should ideally be fairly fixed so it could maintain its aim. With my current 
compressor, there will be a certain amount of water in the delivered air too, 
and it doesn't seem to help a to drain the tank, 5 minutes later it has water 
in the air again.  I think its un-avoidable unless one is willing to purchase 
and maintain a silica-gel dryer, which with the flow a day this would 
require, would also need about a 4 hour bake cycle a day.  PITA...

But the conversation about this is an ongoing idea exchange, thank you very 
much, Stuart.

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Fuch's Warning:
If you actually look like your passport photo, you aren't well
enough to travel.

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Re: [Emc-users] Interactive machining

2007-08-21 Thread Gene Heskett
On Tuesday 21 August 2007, mgouget wrote:
Binding EMC2 to a *real* language seems an *excellent* idea to me.



RS274 is an antique language. Adding O words, named parameters and special
comments, although very useful when nothing else is available, is only a
kludge...

I highly disagree with that word, its not a 'kludge' but simply is giving 
RS274 the same looping and branching abilities the basic cpu is capable of.

The only advantage of RS274 is that it is normalised, and that many CAD
systems generate code for it, so that is the way to go for complex parts.



But, for small jobs like surfacing, pocketing or making holes, I found that
creating gcode is longer that doing the job by hand.



Mach3 has wizards for common tasks; the same could be done with EMC. Being
able to create quick and dirty interactive programs for small jobs would be
a BIG bonus for me.

Mach3 also I assume, has a cash cow in the form of its sales to be used to pay 
programmers to develop favorite functions.

To parrot the oft used phrase, code contributions are always welcome.  Usefull 
stuff should see the source code finding its way into the wiki at 
wiki.linuxcnc.org, or the examples directory of the emc distribution.  With 
of course, suitable licensing such as the CCL or GPL.

I am mostly fluent in C, but learning *yet another modern OO-oriented
language* plus NML and HAL commands is not a big deal.



An important point is that we must not shutdown (at least) axis, (and
possibly) tkemc or minimill (my preferred interface...) when running a
script; I think that NML and the modular structure of EMC allows for this.

Agreed, a display of what it is doing seems like a usefull feature.

Just my 2 cents...

And mine. :)

Michel



-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
No-one would remember the Good Samaritan if he had only had good
intentions.  He had money as well.
-- Margaret Thatcher

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Re: [Emc-users] Jog speed vs. G0

2007-08-21 Thread Gene Heskett
On Tuesday 21 August 2007, mgouget wrote:
Dear All,



It seems that the speed achieved when jogging is higher than what is
achieved when using G0.



Is it by design? And if so, why?

Correct me if I'm wrong guy's but I believe G0 speed is the 'default settings 
in the .ini file.

The maximum jog is I believe of a multiplier that is usually set to something 
in the 1.2 area, and effects the range of the feed override slider.

Jog speed may also be a function of the MAXVEL settings in this file.

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Finding out what goes on in the C.I.A. is like performing acupuncture
on a rock.
-- New York Times, Jan. 20, 1981

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Re: [Emc-users] voting

2007-08-21 Thread Stuart Stevenson
Gentlemen,
My question Who votes? was not a cynical, rhetorical, apathetic
comment. It was a legitimate question. I saw no ballot. I saw no
email. I did not have the opportunity to vote.
I will now expand on the first question. That way there will be NO
confusion as to the meaning of or the reason for my question.
What group is quailified to and has permission to vote? My vote
wouldn't have changed the outcome but I WOULD have voted if given the
opportunity.
For what it's worth. Is that a more clear question and statement?
thanks :(
Stuart

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Re: [Emc-users] voting

2007-08-21 Thread John Kasunich
Stuart Stevenson wrote:
 Gentlemen,
 My question Who votes? was not a cynical, rhetorical, apathetic
 comment. It was a legitimate question. I saw no ballot. I saw no
 email. I did not have the opportunity to vote.
 I will now expand on the first question. That way there will be NO
 confusion as to the meaning of or the reason for my question.
 What group is quailified to and has permission to vote? My vote
 wouldn't have changed the outcome but I WOULD have voted if given the
 opportunity.
 For what it's worth. Is that a more clear question and statement?
 thanks :(
 Stuart

Ballots were supposed to go out to everyone who was subscribed to either
the emc-users list or the emc-developers list, as of the July 24 when
Chris posted the original request for nominations.  You (Stuart) have
been around for a while and certainly should have gotten one.

When Michael sent this:

  Hello,
 
  You should be receiving your ballots soon. Instructions for voting
  are included. Happy voting.
 

to the users list on Aug 11, I got my ballot within a few minutes.  I
assumed that everybody else got theirs too.

There were very few bounces - again from Michael:

  526 email addresses for eligible voters
   7 bounces
  73 ballots returned
 
  The rate of response was approximately 14%.

Did anyone else who was subscribed to the list on July 24 NOT get
a ballot?

Regards,

John Kasunich




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[Emc-users] wedm uv motion is relative to xy

2007-08-21 Thread Thomas J Powderly
in wedm the uv are not only parallel to xy
they are carried by xy
meaning they are incremental to xy
i think that idea isnt being considered by the guys working in emc/wedm as it 
is fundemental to the kins and never was stated
the uv often have near a cm of stroke
the xy might have meters

'squaring' uv (aka wire allignment) is the process of zeroing the uv guide 
when it is directly above the current xy pose
now the uv is prepared to do relative motion from this normal
tomp

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Re: [Emc-users] voting

2007-08-21 Thread Chris Radek
Stuart, everyone who participates on this list and/or the
emc-developers list is eligible to vote.

That being said, due to a mistake I made, I've created a little mess.
Let me explain.

I generated the list of emails to give Michael by copy/pasting the
list from the web-based administration interface for the emc-users and
emc-developers mailing lists on sourceforge.

This list has a different web page for every letter/number of the
alphabet, and I copied once for each page.  What I missed was a link
at the bottom on SOME of the pages for letters that had too many
subscribers whose emails start with that letter.  In those cases the
sourceforge web interface breaks the letter into two or more pages.
For those letters, to my great dismay, I missed some subscribers.

There were approximately 148 eligible voters I accidentally left off
the list.  These were people with emails starting with the letters
A,C,D,E,G,J,M,P,S.

With the 14% response rate we received this year, this means we are
probably missing about 20 votes.  Yours is one of them.

I've talked to Stephen and Alex and I think we all agree that we
should send ballots to these missed folks and extend the voting
deadline.  I see a few other options but they don't seem as good.

I'm really sorry I screwed this up.

Chris

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Re: [Emc-users] voting

2007-08-21 Thread John Kasunich
Chris Radek wrote:
 Stuart, everyone who participates on this list and/or the
 emc-developers list is eligible to vote.
 
 That being said, due to a mistake I made, I've created a little mess.
 Let me explain.
 
 I generated the list of emails to give Michael by copy/pasting the
 list from the web-based administration interface for the emc-users and
 emc-developers mailing lists on sourceforge.
 
 This list has a different web page for every letter/number of the
 alphabet,

Yuck.  I thought it was bad when I did that task (previous two
elections) +- at that time they put 50 or so names per page, and it
took about a dozen pages to get everybody.  One page per letter is
worse.  I understand SF is trying to prevent spammers from harvesting
names, but there has got to be a way to allow a legitimate person to
capture the entire list at once.

  and I copied once for each page.  What I missed was a link
 at the bottom on SOME of the pages for letters that had too many
 subscribers whose emails start with that letter.  In those cases the
 sourceforge web interface breaks the letter into two or more pages.
 For those letters, to my great dismay, I missed some subscribers.
 
 There were approximately 148 eligible voters I accidentally left off
 the list.  These were people with emails starting with the letters
 A,C,D,E,G,J,M,P,S.
 
 With the 14% response rate we received this year, this means we are
 probably missing about 20 votes.  Yours is one of them.
 
 I've talked to Stephen and Alex and I think we all agree that we
 should send ballots to these missed folks and extend the voting
 deadline.  I see a few other options but they don't seem as good.

I'm not on IRC at the moment so they didn't talk to me, but I agree 
100%.  Ballots should go out to the missed voters, and ALL voters should
get the opportunity to return their ballots.

 I'm really sorry I screwed this up.
 
 Chris
 
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Re: [Emc-users] voting

2007-08-21 Thread Stephen Wille Padnos
Chris Radek wrote:

Stuart, everyone who participates on this list and/or the
emc-developers list is eligible to vote.

That being said, due to a mistake I made, I've created a little mess.
Let me explain.

I generated the list of emails to give Michael by copy/pasting the
list from the web-based administration interface for the emc-users and
emc-developers mailing lists on sourceforge.

This list has a different web page for every letter/number of the
alphabet, and I copied once for each page.  What I missed was a link
at the bottom on SOME of the pages for letters that had too many
subscribers whose emails start with that letter.  In those cases the
sourceforge web interface breaks the letter into two or more pages.
For those letters, to my great dismay, I missed some subscribers.

There were approximately 148 eligible voters I accidentally left off
the list.  These were people with emails starting with the letters
A,C,D,E,G,J,M,P,S.

With the 14% response rate we received this year, this means we are
probably missing about 20 votes.  Yours is one of them.

I've talked to Stephen and Alex and I think we all agree that we
should send ballots to these missed folks and extend the voting
deadline.  I see a few other options but they don't seem as good.
  

One minor point - I'd suggest that the voting deadline be extended for 
those who didn't get ballots, not for everyone else.  Everyone else 
already had their chance :)

I'm really sorry I screwed this up.
  

Web interfaces like that are a PITA no matter how you slice it.  You did 
well to get it mostly right, so don't beat yourself up over it.

Chris
  

- Steve


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Re: [Emc-users] EDM

2007-08-21 Thread Thomas J Powderly
commercial unit, 1mmdia tubing, average current near 25 amps is acceptable ( 
not optimal )
so 1 amp
is dang slow
tomp

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Re: [Emc-users] Interactive machining

2007-08-21 Thread Andre' Blanchard
At 08:11 AM 8/21/2007, you wrote:
On Tuesday 21 August 2007, mgouget wrote:
 Binding EMC2 to a *real* language seems an *excellent* idea to me.
 
 
 
 RS274 is an antique language. Adding O words, named parameters and special
 comments, although very useful when nothing else is available, is only a
 kludge...
 
I highly disagree with that word, its not a 'kludge' but simply is giving
RS274 the same looping and branching abilities the basic cpu is capable of.

While it works and is way better then not having it and for the price it is 
great.
I guess the main thing I don't get is, why the strange syntax, what would 
have been wrong with doing IF THEN and IF GOTO branches and WHILE 
loops  like other CNC controls?

IF[#105LE0.0]GOTO8998
IF[#110LE0]GOTO8998
(Do stuff)
N8998

IF[]THEN#101=0.0005

WHILE[]DO1
(Do stuff)
WHILE[]DO2
(Do stuff)
WHILE[]DO3
(Do stuff)
END3
END2
END1



I get the feeling that not much research is done into how this stuff has 
been done in the past.
Why reinvent the wheel?



__
Andre' B.  Clear Lake, Wi.



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Re: [Emc-users] Interactive machining

2007-08-21 Thread Alan Condit
Michel,

On Aug 21, 2007, at Aug 21, 2007--5:27 AM, mgouget wrote:
 But, for small jobs like surfacing, pocketing or making holes, I  
 found that
 creating gcode is longer that doing the job by hand.
 Michel


I created a starter file over time with a bunch of macros that I use  
regularly.  In order to machine a new simple part, I often only have  
to write a few lines of code to call the appropriate macros with the  
correct parameters.  So to drill a hole requires one line of code, a  
pocket requires one line of code, the outline of the part can be one  
line of code if it is a rectangle. If I want a bearing pocket with a  
through hole it requires two lines of code.  I could write a macro  
for surfacing a rectangular area that would only require one line of  
code to call.  I have a bunch of variables at the start of the  
program that allow me to change the diameter of the bit that I am  
using, and set the machine offset for the part's origin, and the  
thickness of the material and the location of the zero point for the  
z axis. I can also set the step down with the variables.

What does this all buy me?  Well I know the routines work, so I don't  
have to spend a lot of time debugging. I also know their limitations,  
so if I need to do something new and unique I can decide whether it  
should be generalized as a modification to my starter file or just a  
quick and dirty routine for that job.

Alan

---

Alan Condit
1085 Tierra Ct.
Woodburn, OR 97071

Email -- [EMAIL PROTECTED]
Home-Office (503) 982-0906



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Re: [Emc-users] EDM

2007-08-21 Thread Jon Elson
Gene Heskett wrote:
 On Tuesday 21 August 2007, Jon Elson wrote:
   I think with a hollow electrode with a drip feed
scheme through the electrode it would go a lot faster.
 
 
 Theres always that 'yabut' Jon, in this case yabut where can I find one of 
 those? :)
 
Hollow electrode?  I get various bits of brass tubing at some 
electronic/hobby supply places, I think all the hobby shops have 
these racks of aluminum and brass materials (sheet, wire, tube, 
square tube, airfoil-shape and wire).
 
 I have some other stuff too besides the fuel oil (#1 I think), paint thinners 
 etc could be tried too.  Aluma-tap would be a foreign language here in WV 
 unless I ordered it from someplace I suspect...
 
You might try WD-40 or LPS 1, might be similar substance.
 Q?  Does distilled water carbon up like the hydrocarbons do when doing this?
 
Where would the carbon come from?  And, that black stuff is 
probably not primarily carbon, but microscopic metal bits.
 I ordered a pair of those transformers I posted the link to a bit ago, so I 
 can go as high as 6 amps short circuit with around 77 volts peak open 
 circuit.  But I can't find any suitable electro's for filtering though.  
 Other than making the sizzle buzz a bit, is upstream filtering of any 
 advantage?  My discharge cap is a 10 uf, 1.5kv rated square can, presumably 
 oil filled.  Even at this voltage, if exposed it will spit sparklers 2.
 
I think a modest filter right at the rectifier, before the 
resistor, is a good thing, but may not be necessary.  When I got 
everything perfect (a rare occurance) I got a very high rate of 
discharges, like bacon sizzling, and very fast progress. 
Everything usually shorted out soon after due to the buildup of 
metal dust.
 I was having emc lower the electrode at about .0012/min.  Steppers, had to 
 look very close to see it moving at all.  My z divider is 16,000, a wee bit 
 coarser than yours, but the real speeds are similar.
With 100 mA, .0012 IPM is real good.  If you can get a couple 
amps average, you should get .025 IPM.  3/4 at .025 IPM is 30 
minutes!  Not bad to get the tap out of the hole.

Jon

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[Emc-users] loading emc-unbuntu

2007-08-21 Thread Chris Mason
I have downloaded the software on two different cd's. Neither will boot the
machine nor can I get the files to do anything in windows xp. Help!!

 

cm

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Re: [Emc-users] Interactive machining

2007-08-21 Thread Kenneth Lerman

I disagree with the defenders who say it is not a kludge. It is a kludge. It
was when I wrote it and it is now.

The reason that these features must begin with an o-word is very simple. It
made it easier to change the parser. The code simply tests if the line
begins with an o-word. If it does, it calls a function that processes
o-words.

The change was simple and effective. I wrote that set of changes (call, if,
then, else, while, return, endsub, do -- plus the expression changes -- eq,
ne, le, lt, gt, ge) in about a week while I was on vacation.

It IS free. If you don't like that syntax, please feel free to not use it.
If you prefer a different syntax, please, please feel free to add it to the
interpreter. I won't take offense. Really, I won't.

It is a kludge. One of my better ones, I think.

Ken

[EMAIL PROTECTED]
Mark Kenny Products Company, LLC
55 Main Street   Voice: (888)ISO-SEVO (888)476-7386
Newtown, CT 06470Fax: (203)426-9138
http://www.MarkKenny.com


-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of Andre'
Blanchard
Sent: Tuesday, August 21, 2007 11:07 AM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] Interactive machining


At 08:11 AM 8/21/2007, you wrote:
On Tuesday 21 August 2007, mgouget wrote:
 Binding EMC2 to a *real* language seems an *excellent* idea to me.
 
 
 
 RS274 is an antique language. Adding O words, named parameters and
special
 comments, although very useful when nothing else is available, is only a
 kludge...
 
I highly disagree with that word, its not a 'kludge' but simply is giving
RS274 the same looping and branching abilities the basic cpu is capable of.

While it works and is way better then not having it and for the price it is
great.
I guess the main thing I don't get is, why the strange syntax, what would
have been wrong with doing IF THEN and IF GOTO branches and WHILE
loops  like other CNC controls?

IF[#105LE0.0]GOTO8998
IF[#110LE0]GOTO8998
(Do stuff)
N8998

IF[]THEN#101=0.0005

WHILE[]DO1
(Do stuff)
WHILE[]DO2
(Do stuff)
WHILE[]DO3
(Do stuff)
END3
END2
END1



I get the feeling that not much research is done into how this stuff has
been done in the past.
Why reinvent the wheel?



__
Andre' B.  Clear Lake, Wi.



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Re: [Emc-users] tool turret ideas

2007-08-21 Thread Kirk Wallace
Thank you Chris. Sometimes these little bits of information make all the
difference. I did not get this searching linuxcnc.org so either, I did
not search well enough, or I need to put the information on the wiki
somewhere. I hope to be able to document the whole HNC conversion in a
month or two, so that the next person will have an easier go of it.

I just went back and did a search for iocontrol.0.tool and found:

http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?EMCMOT_And_EMCIO_HAL_Interface

,so it is documented. I now remember reading this page a while back, but
it had no meaning at the time. Now that I have used HAL a little it is
making more sense. (It is plainly in the Integrator,s Manual too. I need
to reread the manuals.)

On Tue, 2007-08-21 at 08:29 +, Chris Morley wrote:
 Kirk
 
 When Emc gets a T word it puts a true on iocontrol.o.tool-prepare 
 then expects a true back on  incontrol.0.tool-prepared. They are usually 
 just hooked together, It's the same with M6 - iocontrol.0.tool-change 
 iocontrol.0.tool-changed
 
 You could use these pins to index your turret.
 
 Food for thought.
 
 Chris Morley

So, I have these HAL signals available:

iocontrol.0.tool-change   TRUE when a tool change is requested
iocontrol.0.tool-changed  Should be driven TRUE when a tool 
change is completed
iocontrol.0.tool-prep-number  The number of the next tool, from 
the RS274NGC T -word
iocontrol.0.tool-prepare  TRUE when a tool prepare is requested
iocontrol.0.tool-prepared Should be driven TRUE when a tool 
prepare is completed

I now see how Classic Ladder comes in handy due to the fact that it
provides pins to link the above HAL pins to customizable routines. m101
provides a similar link to scripts, but doesn't use HAL pins. 

From the Integrator's Manual:

6.3.1External Programs with HAL hooks

motion - A realtime module that accepts NML motion commands and
 interacts with HAL

iocontrol - A user space module that accepts NML I/O commands 
and interacts with HAL

classicladder - A PLC using HAL for all I/O 

halui - A user space program that interacts with HAL and sends NML 
commands, it is intended to work as a full User Interface 
using external knobs  switches

, it looks like Classic Ladder may be the only way to customize the tool
change.

Kirk Wallace


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Re: [Emc-users] loading emc-unbuntu

2007-08-21 Thread Kirk Wallace
Hello Chris, I assume you downloaded an .iso file? This file is an image
of the CD that you want. Many times when you create a CD, the CD burning
software just copies the file to the CD as a file. What is needed is for
the CD burning software to be told to use the .iso to create the new
(boot-able) CD from the information within the .iso file. If you look at
a directory of your new disk and only see one .iso file, then you need
to create another CD using the create CD from an image file feature of
your CD burning software.

This link might get you started:

http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?BurnIsoImage

Kirk Wallace
~~
On Tue, 2007-08-21 at 13:01 -0400, Chris Mason wrote:
 I have downloaded the software on two different cd’s. Neither will
 boot the machine nor can I get the files to do anything in windows xp.
 Help!!
 cm




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Re: [Emc-users] voting

2007-08-21 Thread Stuart Stevenson
Gentlemen,
You will notice I said 'gentlemen'. We are not all from Florida
but it seems as if most of us are approaching 'geezerhood'. :)
I was not ranting about not getting to vote. I was answering the
'for what is is worth - I vote' statement. I was making clear my 'who
votes' statement was not misunderstood.
I will appreciate the opportunity to vote but as I know how I will
vote I can see my vote will not change the outcome.
thanks :)
Stuart

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Re: [Emc-users] Interactive machining

2007-08-21 Thread Kirk Wallace
This thread brings to mind that it would be nice to have a skins
feature. Let's say, ACME Precision, Inc. is a Haas shop and would like
to use EMC to convert an old unused Fadal. The person doing the
conversion would most likely not be the person running the machine so
the operator would be best served by having a familiar (Haas) interface
and not have to deal with EMC at all.

(On a side note, EMC enthusiasts could collect and trade skins. E-stop
ring tones would be nice too. But seriously, skins would be cool.)

Kirk Wallace


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Re: [Emc-users] AXIS Power Button

2007-08-21 Thread Stephen Wille Padnos
Kirk Wallace wrote:

Other than obviously enabling the AXIS interface, what is the power
button meant to do? 
  

Actually, it doesn't enable the interface - that's a side effect ;)  
EMC2 has three states of being (some poorly named, but I won't get into 
that):
1) ESTOP - EMC2 will not command any motion, and it holds its e-stop 
output asserted.
2) ESTOP-Reset - EMC2 will not command any motion, but it does not 
assert the e-stop output.
3) Machine On - in this state, the machine is expected to be able to 
perform motion, and EMC2 will operate normally

Pressing F1 or the EStop button toggles from ESTOP to ESTOP-Reset
Pressing F2 or the power on button toggles from ESTOP-Reset to Machine 
On, or has no effect if the machine is in ESTOP

I think there's more information on estop and machine modes, but this 
should be a close enough approximation for now :)

- Steve

Kirk Wallace
  



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Re: [Emc-users] AXIS Power Button

2007-08-21 Thread Kirk Wallace
On Tue, 2007-08-21 at 11:32 -0700, Kirk Wallace wrote:
 Other than obviously enabling the AXIS interface, what is the power
 button meant to do? 
 
 Kirk Wallace

I think 

http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?MazakPowerOnOff

esplains it:

... snip
When the user clicks the GUI Machine On button (or hits F2), the logic
should check other conditions such as hydraulic pressure, lube level,
spindle drive ready, servo drive ready, etc, then enable amps and begin
running.

When the user clicks the GUI Machine OFF button (or hits F2), the
logic should disable the servo amps.
... snip


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Re: [Emc-users] voting

2007-08-21 Thread Steve Blackmore
On Tue, 21 Aug 2007 08:48:08 -0500, you wrote:

There were approximately 148 eligible voters I accidentally left off
the list.  These were people with emails starting with the letters
A,C,D,E,G,J,M,P,S.

Include B as well, I didn't receive one either ;)


Steve Blackmore
--

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Re: [Emc-users] voting

2007-08-21 Thread Chris Radek
On Tue, Aug 21, 2007 at 08:47:29PM +0100, Steve Blackmore wrote:
 On Tue, 21 Aug 2007 08:48:08 -0500, you wrote:
 
 There were approximately 148 eligible voters I accidentally left off
 the list.  These were people with emails starting with the letters
 A,C,D,E,G,J,M,P,S.
 
 Include B as well, I didn't receive one either ;)
 
 
 Steve Blackmore
 --

Since your email address starts with st; you would have been on the S
list right next to Stuart.

Chris


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Re: [Emc-users] Foam cutting configuration

2007-08-21 Thread John Kasunich
Ryan Hulsker wrote:

 I need to lubricate the machine and fix some
 wobbles/stickies in my lead screws.
 
 I am using standard hardware store threaded rod, with the standard
 coupler nuts.  Any idea what the best way to lubricate them is?  I
 bought some lithium grease, but have not applied it yet.

Sometimes the hardware store rod is quite rough.  I've heard of people 
lapping the rods using Clover lapping compound on a coupling nut. (The 
long nuts that are used to couple threaded rods together, usually sold 
next to the rods.)  Chuck the rod in a reversible drill, apply some 
clover, and run the nut from end to end a few dozen times to take down 
the rough spots.  Then clean off the clover with kerosene or such and 
install in your machine.

Regards,

John Kasunich

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Re: [Emc-users] To: Enhanced Machine Controller (EMC)

2007-08-21 Thread Ray Henry

That is the way I was having to run it with some of the earlier
releases.  It looks to me like we are addressing these issues with some
of the newest ini variables.

BTW -- is this THE Ian!  The one who tested the backplotter the day
after it's first release and found a way to make EMC barf on a NAN?

If yes, wow.  Good to see you again.  If not ignore most of this.

Rayh





On Tue, 2007-08-21 at 17:17 +0100, [EMAIL PROTECTED] wrote:
 Ray Henry said..
 There are some issues with g0 for a rotary axis 
 
 Hello Ray,
 
 What are these issues? I have been using G0 for the rotary in my recent 
 attempts at scripts - should I use G1 and a high feedrate instead? Thanks,
 


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Re: [Emc-users] Interactive machining

2007-08-21 Thread Michel Gouget

Ken,

I strongly agree with you, you did a wonderful hack, adding a lot of
functionality with a minimal amount of work. It was the right thing to do,
and the price sure is unbeatable :)

I learned programming back in 1976 in FORTRAN66 on an IBM 1130. At least,
it was a high level language. RS274 is more like an assembler on which
we add flow control and macros (this can be very efficient, as does
Alan)..., the next step could be to write a compiler (which translate, as
suggested by André, some kind of FORTRAN to RS274, then enter the road of
structured programming with PASCAL_EMC, then OO, with RS274++ :)

Or we can take lessons from the actual trends in computing, and just add
bindings and specific classes to an *existing* OO language such as ruby,
python, perl... python being a very good candidate.

In that case, this will be EMC specific, but that is not a problem as long
as RS274-NGC is still supported. It is NOT a replacement, it is an
augmentation.

Is it difficult, very difficult or extremely difficult to add an NML+HAL
library to python?

Michel

-Original Message-
From: [EMAIL PROTECTED] [mailto:
[EMAIL PROTECTED] On Behalf Of Kenneth Lerman
Sent: mardi 21 août 2007 19:17
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] Interactive machining


I disagree with the defenders who say it is not a kludge. It is a kludge. It
was when I wrote it and it is now.

The reason that these features must begin with an o-word is very simple. It
made it easier to change the parser. The code simply tests if the line
begins with an o-word. If it does, it calls a function that processes
o-words.

The change was simple and effective. I wrote that set of changes (call, if,
then, else, while, return, endsub, do -- plus the expression changes -- eq,
ne, le, lt, gt, ge) in about a week while I was on vacation.

It IS free. If you don't like that syntax, please feel free to not use it.
If you prefer a different syntax, please, please feel free to add it to the
interpreter. I won't take offense. Really, I won't.

It is a kludge. One of my better ones, I think.

Ken

[EMAIL PROTECTED]
Mark Kenny Products Company, LLC
55 Main Street   Voice: (888)ISO-SEVO (888)476-7386
Newtown, CT 06470Fax: (203)426-9138
http://www.MarkKenny.com


-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of Andre'
Blanchard
Sent: Tuesday, August 21, 2007 11:07 AM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] Interactive machining


At 08:11 AM 8/21/2007, you wrote:
On Tuesday 21 August 2007, mgouget wrote:
 Binding EMC2 to a *real* language seems an *excellent* idea to me.
 
 
 
 RS274 is an antique language. Adding O words, named parameters and
special
 comments, although very useful when nothing else is available, is only a
 kludge...
 
I highly disagree with that word, its not a 'kludge' but simply is giving
RS274 the same looping and branching abilities the basic cpu is capable of.

While it works and is way better then not having it and for the price it is
great.
I guess the main thing I don't get is, why the strange syntax, what would
have been wrong with doing IF THEN and IF GOTO branches and WHILE
loops  like other CNC controls?

IF[#105LE0.0]GOTO8998
IF[#110LE0]GOTO8998
(Do stuff)
N8998

IF[]THEN#101=0.0005

WHILE[]DO1
(Do stuff)
WHILE[]DO2
(Do stuff)
WHILE[]DO3
(Do stuff)
END3
END2
END1



I get the feeling that not much research is done into how this stuff has
been done in the past.
Why reinvent the wheel?



__
Andre' B.  Clear Lake, Wi.



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[Emc-users] EMC Board election, second round of voting

2007-08-21 Thread Michael Cornelius
Hello everyone,

Ballots for the second round of voting have been sent out. If you did
not receive a ballot the first time, you should be receiving yours now.
If you were on the list for the first round of voting, you will not be
receiving a ballot this time. All votes from the first round have been
tallied.

Happy voting.


Regards,
Michael Cornelius

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Re: [Emc-users] EDM

2007-08-21 Thread Gene Heskett
On Tuesday 21 August 2007, Jon Elson wrote:
Gene Heskett wrote:
 On Tuesday 21 August 2007, Jon Elson wrote:

   I think with a hollow electrode with a drip feed

scheme through the electrode it would go a lot faster.

 Theres always that 'yabut' Jon, in this case yabut where can I find one of
 those? :)

Hollow electrode?  I get various bits of brass tubing at some
electronic/hobby supply places, I think all the hobby shops have
these racks of aluminum and brass materials (sheet, wire, tube,
square tube, airfoil-shape and wire).

The Hobby Stop might have some, dunno if that small though.  I'll sure check 
when I'm there next.  Its about a 60 mile round trip from here.

 I have some other stuff too besides the fuel oil (#1 I think), paint
 thinners etc could be tried too.  Aluma-tap would be a foreign language
 here in WV unless I ordered it from someplace I suspect...

You might try WD-40 or LPS 1, might be similar substance.

I know for a fact that wd-40 will carbonize like crazy, you can't use it 
anywhere near an electrical contact carrying a load, like a headlight switch 
unless you let it dry for days.  LPS1, being a similar wax in carrier 
product, would probably match it in quick carbonization.

 Q?  Does distilled water carbon up like the hydrocarbons do when doing
 this?

Where would the carbon come from?  And, that black stuff is
probably not primarily carbon, but microscopic metal bits.

Oh, I'd assumed a goodly portion of it was hydrocarbon breakdown products.  My 
bad.

 I ordered a pair of those transformers I posted the link to a bit ago, so
 I can go as high as 6 amps short circuit with around 77 volts peak open
 circuit.  But I can't find any suitable electro's for filtering though.
 Other than making the sizzle buzz a bit, is upstream filtering of any
 advantage?  My discharge cap is a 10 uf, 1.5kv rated square can,
 presumably oil filled.  Even at this voltage, if exposed it will spit
 sparklers 2.

I think a modest filter right at the rectifier, before the
resistor, is a good thing, but may not be necessary.  When I got
everything perfect (a rare occurance) I got a very high rate of
discharges, like bacon sizzling, and very fast progress.
Everything usually shorted out soon after due to the buildup of
metal dust.

Unless I can con the local telco out of one of their 75,000uf x 75 volters, 
its probably going to have to do w/o.  I went googling for big caps last 
night and came up empty, everything is lower voltage for transistors now.

Thanks Jon.

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Democracy is the recurrent suspicion that more than half of the people
are right more than half of the time.
-- E. B. White

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[Emc-users] Handwheel overrun

2007-08-21 Thread Stuart Stevenson
Gentlemen,
I saw some behavior I don't like today.
When I move the table using the handwheel and have the feedrate
override set low I see a rubber band effect. The table runs on after I
stop turning the handwheel. I have the jog-vel-mode set true for each
axis. The axis moves in the manner I like when I have the feedrate
override at 70% or above. As I move the feedrate override lower the
rubberband effect gets more apparent.
Would it be possible to peruse the code again to see if the
accumulated counts can be dumped?
Otherwise, the Dahlih, is running perfectly. Clyde had a program
incorrect. He gouged the part. The part is a piece of steel. He was
standing by the machine paying attention to some other parts. The
cutter started cutting and as expected, started making a little cutter
noise. When he caught it, the cutter, a 1 inch diameter roughing mill,
had cut a slot 1 inch deep and 1 1/2 inches long. I don't know the
speed and feed. He was expecting to cut around a circle and remove
about .100 in. from the inside of a hole 1 inch deep and 2 inches in
diameter. With the extra slot in the part he had to start over. It is
sad to say but we cannot charge extra for this type of unintended
material removal.
My point is the mill and EMC handled the load in such a manner the
noise of the cut didn't increase to the point of grabbing the
attention of the operator standing next to the machine.
I continue to be impressed by how solid and reliable EMC drives
this machine.
I hope to configure the axis compensation shortly.
thanks again for this fine project
Stuart

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Re: [Emc-users] A-axis

2007-08-21 Thread Gene Heskett
On Tuesday 21 August 2007, [EMAIL PROTECTED] wrote:
Gene wrote...
Yes, I never did get Axis A to work in the simulator last week when
 I was trying to help Ian Wright.  But it seemed as if the displayed
 position was some random value about 3 digits to the right of the decimal
 point. Invisible motion, and following errors were all I could get out of
 it.

My A axis seems to work OK - I can run my script (as far as it goes so far)
 and the displayed position and the apparent position of the work appear to
 be right. There is one thing which really bugs me though and that is that
 neither the A or the Z will home or touch off to zero - always stick at
 some other value which doesn't seem to be random but which I also can't
 rationalise from any of the files I've looked at. The only way I can get
 the axes to display zeros before I run the script is to do a G92 in the
 MDI

If its of any use to you Gene, here is my ini file for the 4 axes. I haven't
 got the home switches programmed in yet as I got my brain in a mess trying
 to sort them out when I first set this up.  Now I need to go and get my
 brain out of the mess of dowhile loops its stuck in in this d*mn script
 - I WILL get it right (6 days and counting)!

Thanks Ian, when and if I get that last broken tap out, I'll make another pass 
at this cuz I need to get a table motorized and working so I can sharpen 
carbide bits.

[...]

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Whoa...I did a 'zcat /vmlinuz  /dev/audio' and I think I heard God...
-- mikecd on #Linux

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