Re: [Emc-users] Hello everyone!

2007-10-02 Thread Mark Pictor

--- Jim Coleman [EMAIL PROTECTED] wrote:

snip

 I'd like to get the
 tool changer
 fixed, one of the problems with the machine, the Y axis either
 encoder or
 amp malfunctioned, and ran the spindle into the tool changer arm
 and bent it
 up.  and I need to figure out if its the encoder or amp, but I

It could be the controller itself, rather than the encoder or drive
- you did say the controller was going senile.

 should be
 able to hook the encoder's a and b to a parallel port and find
 out right?

yup

 and use the parport to hook up the handle, its a 100 count
 encoder in a
 little box with XYZ 1 10 100 buttons.
 
 I plan on starting individual threads when I get things together
 (money for
 a mesa card, getting the machine moved...) and run into problems.

The Mazak stuff will help you.  First thing to test is the estop
button. :)

  really
 looking forward to using emc, and glad I found it before I went
 with mach.
 Jim Coleman

Mark

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Re: [Emc-users] Hello everyone!

2007-10-02 Thread Jim Coleman
I'm hooking up the encoder to parport circuit right now, decided to take a
break from that and check the email.  the mill is going to be set even
farther back, until i can get my car fixed.  i wrecked it tonight, a deer
jumped out and between the brakes and swerving, i lost it.  so if anyone has
an 88 cavalier parts car they can give me cheap let me know haha.  aside
from minor body work the only thing that seems to be wrong is the fact that
the rear driver side wheel found itself a new happy place a few inches
toward the center of the car, and doesnt turn.  i got the car home on it's
own power at least, and for that im glad.  i've been trying to keep my mind
off of it, thus working on the encoder stuff  but my solder and
multimeter are conveniently out in the car :'(

as for the wiring, i plan to keep most of the runs for like motors / linear
scales and such in place, and everything else will likely get redone, maybe
keep the power distribution for the servo amps as well.  We're supposed to
get it moved soon as harvesting is over, then i'll be able to spend more
time diggin through everything.  i managed to rip off the computer and the
servo amps and power supply, its sittin in the shop waitin for the rest of
the machine.  i figured i could play with the amps and the motors on the
table till they all goin good then put them back on the machine.

i thank you all for your input so far
Jim

On 10/2/07, Mark Pictor [EMAIL PROTECTED] wrote:


 --- Jim Coleman [EMAIL PROTECTED] wrote:

 snip

  I'd like to get the
  tool changer
  fixed, one of the problems with the machine, the Y axis either
  encoder or
  amp malfunctioned, and ran the spindle into the tool changer arm
  and bent it
  up.  and I need to figure out if its the encoder or amp, but I

 It could be the controller itself, rather than the encoder or drive
 - you did say the controller was going senile.

  should be
  able to hook the encoder's a and b to a parallel port and find
  out right?

 yup

  and use the parport to hook up the handle, its a 100 count
  encoder in a
  little box with XYZ 1 10 100 buttons.
 
  I plan on starting individual threads when I get things together
  (money for
  a mesa card, getting the machine moved...) and run into problems.

 The Mazak stuff will help you.  First thing to test is the estop
 button. :)

   really
  looking forward to using emc, and glad I found it before I went
  with mach.
  Jim Coleman

 Mark

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[Emc-users] Desktop CNC Website Information

2007-10-02 Thread Kirk Wallace
The information on this website:

http://desktopcnc.com/control_table.htm

seems to be out of date. I don't feel fully qualified to update this
information, so I wonder if someone would be interested in pursuing it.
If not, I can take a stab at it, but I can't guarantee accuracy
(+/- .010 maybe). Thanks.

Kirk Wallace


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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Kirk Wallace
I put a first pass edit of this table here:

http://www.wallacecompany.com/cnc_lathe/control_table-kw1.htm

Kirk Wallace
~~
On Tue, 2007-10-02 at 08:31 -0700, Kirk Wallace wrote:
 The information on this website:
 
 http://desktopcnc.com/control_table.htm
 
 seems to be out of date. I don't feel fully qualified to update this
 information, so I wonder if someone would be interested in pursuing it.
 If not, I can take a stab at it, but I can't guarantee accuracy
 (+/- .010 maybe). Thanks.
 
 Kirk Wallace



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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Stephen Wille Padnos
Cool.

A few changes though:

Name:  EMC2
Additional Hardware:  optional
Max Axes:  9 (XYZ linear, ABC angular, UVW linear)
stepper/servo:  both, simultaneously
Number of G-codes:  63 (I looked at interp_internal.hh to see that)
Limit Switches:  well, this is an interesting one.  you get 3 inputs per 
joint, so there could be 27 switch inputs
Tool Setter:  There is G-code to set tool lengths from a sensor, but I'm 
not positive it's production ready
Tool Changer:  Another gray area - there isn't really a software wedge - 
you'd generally use CL to make a TC work.  You have the option of 
writing a piece of software as well.
Digitizing Probe:  Probing has been there about since day 1.  I think 
there are some subroutines for probing areas, but I'm not sure.
Support:  There isn't a forum.  There is email and IRC support.

Thanks for taking the time to update that.

- Steve

Kirk Wallace wrote:

I put a first pass edit of this table here:

http://www.wallacecompany.com/cnc_lathe/control_table-kw1.htm

Kirk Wallace
~~
On Tue, 2007-10-02 at 08:31 -0700, Kirk Wallace wrote:
  

The information on this website:

http://desktopcnc.com/control_table.htm

seems to be out of date. I don't feel fully qualified to update this
information, so I wonder if someone would be interested in pursuing it.
If not, I can take a stab at it, but I can't guarantee accuracy
(+/- .010 maybe). Thanks.

Kirk Wallace





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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Sam Sokolik
the only other thing I can think of is that the max step/sec is a bit on the 
low side.  But I don't know a good safe step rate to put on paper.  (~20k/s 
w/Parport) - expecially because 2.2 will have doublefreq which will increase 
the step rate a bit more.

sam
- Original Message - 
From: Kirk Wallace [EMAIL PROTECTED]
To: [EMAIL PROTECTED]; Enhanced Machine Controller (EMC) 
emc-users@lists.sourceforge.net
Sent: Tuesday, October 02, 2007 1:51 PM
Subject: Re: [Emc-users] Desktop CNC Website Information


 Updated here:

 http://www.wallacecompany.com/cnc_lathe/control_table-kw1a.htm

 Kirk Wallace
 ~~
 On Tue, 2007-10-02 at 13:36 -0400, Stephen Wille Padnos wrote:
 Cool.

 A few changes though:

 Name:  EMC2
 Additional Hardware:  optional
 Max Axes:  9 (XYZ linear, ABC angular, UVW linear)
 ... snip


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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Sam Sokolik
oh - and maybe a rigid tapping column..   The threading lathe/mill is a bit 
odd..  Mach does not do rigid tapping which I would concider the mill 
threading (it has yes/yes in that column).


- Original Message - 
From: Sam Sokolik [EMAIL PROTECTED]
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Tuesday, October 02, 2007 2:20 PM
Subject: Re: [Emc-users] Desktop CNC Website Information


 the only other thing I can think of is that the max step/sec is a bit on 
 the
 low side.  But I don't know a good safe step rate to put on paper. 
 (~20k/s
 w/Parport) - expecially because 2.2 will have doublefreq which will 
 increase
 the step rate a bit more.

 sam
 - Original Message - 
 From: Kirk Wallace [EMAIL PROTECTED]
 To: [EMAIL PROTECTED]; Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 Sent: Tuesday, October 02, 2007 1:51 PM
 Subject: Re: [Emc-users] Desktop CNC Website Information


 Updated here:

 http://www.wallacecompany.com/cnc_lathe/control_table-kw1a.htm

 Kirk Wallace
 ~~
 On Tue, 2007-10-02 at 13:36 -0400, Stephen Wille Padnos wrote:
 Cool.

 A few changes though:

 Name:  EMC2
 Additional Hardware:  optional
 Max Axes:  9 (XYZ linear, ABC angular, UVW linear)
 ... snip


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Re: [Emc-users] Robocrane

2007-10-02 Thread Kirk Wallace
Hello Andrew,

I just looked at the NIST site. The Robocrane is quite a complex
project. I suspect that EMC should be able to serve as the foundation
for your project since you can plug in your own kinematics and EMC is
highly configurable hardware interface wise. I suspect the Robocrane is
a step further in the hexapod evolution, so you should maybe study a
search on hexapod at linuxcnc.org. Check these:

http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Alex_Joni's_Toy
http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Koppi's_Toy
http://cvs.linuxcnc.org/lxr/source/configs/hexapod-sim/

Be prepared to create your own C code.

If you haven't already done so, you might want to study the basics by
getting a demo CD working:

http://www.linuxcnc.org/content/view/21/4/lang,en/

Then interface an encoder to your parallel port using the etch-servo
configuration (in Sample Configurations, study etch.ini and etch.hal for
connection information) and a NetMOS parallel port card (lspci -v will
come in handy).

Then maybe drive a stepper or DC servo motor like this setup:

http://emergent.unpy.net/projects/01142347802

I found a good motor and encoder in a junk Epson C-80 printer (sure
hated to see that printer go).

Good luck. I'll try to help, if I can. Others here are better at the
nitty-gritty stuff.

Kirk Wallace

On Mon, 2007-10-01 at 16:29 -0400, [EMAIL PROTECTED] wrote:
 Dear enc-users:
 
 Hello my name is Andrew I am new to this list.  I want to make a cable
 robot milling machine similar to the
 NIST 1meter robocrane milling machine.  Any help would be appreciated.
 If this list is not relevant
 to obtain this kind of information, please direct me to where I can
 obtain it.  I am starting from scratch.
 I want to obtain all relevant information before I start.  Are there
 any simulations software that can be run on
 a PC.
  
 Thank you for your help,
  
 Andrew



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Re: [Emc-users] Robocrane

2007-10-02 Thread andrewj777
Dear Kirk and all:

Thank you for supplying me with relevant information.  I think that Alex 
Joni's toy would give me needed information
to implement a step in the right direction. I wonder if a tripod made more 
robust could do milling and routing.

Best regards,

Andrew

- Original Message - 
From: Kirk Wallace [EMAIL PROTECTED]
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Tuesday, October 02, 2007 3:30 PM
Subject: Re: [Emc-users] Robocrane


 Hello Andrew,

 I just looked at the NIST site. The Robocrane is quite a complex
 project. I suspect that EMC should be able to serve as the foundation
 for your project since you can plug in your own kinematics and EMC is
 highly configurable hardware interface wise. I suspect the Robocrane is
 a step further in the hexapod evolution, so you should maybe study a
 search on hexapod at linuxcnc.org. Check these:

 http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Alex_Joni's_Toy
 http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Koppi's_Toy
 http://cvs.linuxcnc.org/lxr/source/configs/hexapod-sim/

 Be prepared to create your own C code.

 If you haven't already done so, you might want to study the basics by
 getting a demo CD working:

 http://www.linuxcnc.org/content/view/21/4/lang,en/

 Then interface an encoder to your parallel port using the etch-servo
 configuration (in Sample Configurations, study etch.ini and etch.hal for
 connection information) and a NetMOS parallel port card (lspci -v will
 come in handy).

 Then maybe drive a stepper or DC servo motor like this setup:

 http://emergent.unpy.net/projects/01142347802

 I found a good motor and encoder in a junk Epson C-80 printer (sure
 hated to see that printer go).

 Good luck. I'll try to help, if I can. Others here are better at the
 nitty-gritty stuff.

 Kirk Wallace
 
 On Mon, 2007-10-01 at 16:29 -0400, [EMAIL PROTECTED] wrote:
 Dear enc-users:

 Hello my name is Andrew I am new to this list.  I want to make a cable
 robot milling machine similar to the
 NIST 1meter robocrane milling machine.  Any help would be appreciated.
 If this list is not relevant
 to obtain this kind of information, please direct me to where I can
 obtain it.  I am starting from scratch.
 I want to obtain all relevant information before I start.  Are there
 any simulations software that can be run on
 a PC.

 Thank you for your help,

 Andrew



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 10/2/2007 11:10 AM
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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Steve Blackmore
On Tue, 2 Oct 2007 14:27:49 -0500, you wrote:

oh - and maybe a rigid tapping column..   The threading lathe/mill is a bit 
odd..  Mach does not do rigid tapping which I would concider the mill 
threading (it has yes/yes in that column).

Mach will do rigid tapping..

Steve Blackmore
--

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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread sam sokolik
really - I was in on a converstion with art at the cncworkshop - he had said 
he thought mach would probably never do rigid tapping.

Could you explain?  I could see if you had the spindle setup as a rotory 
axis...  but other than that I have no clue.  Maybe some external hardware - 
doing it outside of mach?(I am not a mach person).

sam
- Original Message - 
From: Steve Blackmore [EMAIL PROTECTED]
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.netou
Sent: Tuesday, October 02, 2007 5:55 PM
Subject: Re: [Emc-users] Desktop CNC Website Information


 On Tue, 2 Oct 2007 14:27:49 -0500, you wrote:

oh - and maybe a rigid tapping column..   The threading lathe/mill is a 
bit
odd..  Mach does not do rigid tapping which I would concider the mill
threading (it has yes/yes in that column).

 Mach will do rigid tapping..

 Steve Blackmore
 --

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 Checked by AVG Free Edition.
 Version: 7.5.488 / Virus Database: 269.13.39/1044 - Release Date: 
 10/2/2007 11:10 AM

 


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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Peter Homann
Hi Dean,

I don't know why you are surprised. My understanding is that the Mach
pulse generation engine sits under Windows, getting the timing interrupt
very early, before windows has a change to waste it.

I see no reason why it would not be as good. That said I haven't compared
the two.

At the moment Mach can now generate step pulses at 100KHz.


Cheers,

Peter.

Dean Hedin wrote:
 I am surprized that Mach under Windows could out perform EMC in steps/sec
 since EMC is built on a realtime kernel.

 I presume it is therefore that it is the quality of steps that EMC is
 better at?  In otherowrds EMC produces more accurate and precise steps.


 - Original Message -
 From: Sam Sokolik [EMAIL PROTECTED]
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Sent: Tuesday, October 02, 2007 3:20 PM
 Subject: Re: [Emc-users] Desktop CNC Website Information


 the only other thing I can think of is that the max step/sec is a bit on
 the
 low side.  But I don't know a good safe step rate to put on paper.
 (~20k/s
 w/Parport) - expecially because 2.2 will have doublefreq which will
 increase
 the step rate a bit more.

 sam
 - Original Message -
 From: Kirk Wallace [EMAIL PROTECTED]
 To: [EMAIL PROTECTED]; Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 Sent: Tuesday, October 02, 2007 1:51 PM
 Subject: Re: [Emc-users] Desktop CNC Website Information


 Updated here:

 http://www.wallacecompany.com/cnc_lathe/control_table-kw1a.htm

 Kirk Wallace
 ~~
 On Tue, 2007-10-02 at 13:36 -0400, Stephen Wille Padnos wrote:
 Cool.

 A few changes though:

 Name:  EMC2
 Additional Hardware:  optional
 Max Axes:  9 (XYZ linear, ABC angular, UVW linear)
 ... snip


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http://www.homanndesigns.com

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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Jeff Epler
On Tue, Oct 02, 2007 at 02:20:26PM -0500, Sam Sokolik wrote:
 the only other thing I can think of is that the max step/sec is a bit on the 
 low side.  But I don't know a good safe step rate to put on paper.  (~20k/s 
 w/Parport) - expecially because 2.2 will have doublefreq which will increase 
 the step rate a bit more.

A ~108kHz square wave on a standard PC parallel port, produced by emc
TRUNK and captured on a scope:
http://emergent.unpy.net/index.cgi-files/sandbox/img_7714-medium.jpg

the scope measured the period as 9.182uS (but this figure varied as the
scope ran); the pc says the period should be 9.219uS.

This was not a full emc; it was the simplest hal configuration that
will toggle an output pin at high rate:
loadrt threads name1=fast period1=1 fp1=0
loadrt hal_parport cfg=0x378
addf parport.0.write fast
addf parport.0.reset fast
setp parport.0.pin-02-out 1
setp parport.0.pin-02-out-reset 1
start

Jeff

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Re: [Emc-users] Desktop CNC Website Information

2007-10-02 Thread Jon Elson
Stephen Wille Padnos wrote:
 Dean Hedin wrote:
 
 
I am surprized that Mach under Windows could out perform EMC in steps/sec 
since EMC is built on a realtime kernel.

I presume it is therefore that it is the quality of steps that EMC is 
better at?  In otherowrds EMC produces more accurate and precise steps.
 

 
 I haven't put Mach on a scope, so I can't comment on the quality of steps.
Mach burns a lot of CPU time to place step pulses where they 
need to be.  it has a regular interrupt, and then checks is any 
steps are needed before the next interrupt.  If so, it puts the 
CPU into a wait loop until it is time for the next step, and 
generates the pulse.  When higher step rates are needed, it can 
burn up to 50%, on average, of the available CPU time just in 
the step generation task.  So, it has the ability to time step 
pulses BETWEEN the regularly scheduled interrupts.  This is how 
Art gets the higher step rates, but it is a tradeoff.  I don't 
think it is such a good idea to play music, and especially surf 
the web while machining.  I do, however run my Pico Systems web 
server, email  ftp server, etc., as well as my local network 
router, firewall and domain server all on an EMC distribution,
and use the same machine to run EMC on hardware at my test 
bench.  And, it handles that just fine.  I don't usually play 
music or web surf on it, but I do get on the web when doing 
software updates.  Running stepper or servo systems with a 
little hardware boost greatly reduces the load on the CPU.
I had a customer's old system in for some upgrades, and found 
that a 400 MHz Pentium II is definitely getting to be the 
minimum performance for a Ubuntu 6.06-based EMC2 system.

Jon

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Re: [Emc-users] Robocrane

2007-10-02 Thread ben lipkowitz
Andrew,

A tripod would not work at all for milling since it is not constrained 
rotationally. It would just flop around. In fact, the robo-crane was not 
too stable either. Adding more weight to the platform would help. It could 
mill styrofoam and had a hard time with wood. However, a real hexapod with 
solid struts is extremely rigid and one was used for ultra-precise milling 
of calibration fixtures at NIST.

Fortunately for you, the NIST robocrane actually used EMC to control it. 
The genhexkins kinematics module does the transforms from cartesian 
coordinates to motor positions. All you have to do (famous last words) is 
edit core_sim_6.hal so that lines like 'linksp Xpos = 
axis.0.motor-pos-fb' point to the real motor/pid loop instead. Look at 
other non-sim configs for inspiration. (and RTFM)

There are no computer visualizations of a hexapod in emc yet, but I'd like 
to write one. It should be easy enough using the vismach.py framework 
already in place as an example.

John Storrs posted some non-visual simulation code on his excellent 
website laboratory for micro enterprise which i have archived here: 
http://fenn.dyndns.org/pub/www.i-way.co.uk/~storrs/lme/hexapod-1.1.html

You should read the rest of that website if you haven't already.

Best of luck
   -fenn

On Tue, 2 Oct 2007, [EMAIL PROTECTED] wrote:
 Dear Kirk and all:

 Thank you for supplying me with relevant information.  I think that Alex
 Joni's toy would give me needed information
 to implement a step in the right direction. I wonder if a tripod made more
 robust could do milling and routing.

 Best regards,

 Andrew

 - Original Message -
 From: Kirk Wallace [EMAIL PROTECTED]
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Sent: Tuesday, October 02, 2007 3:30 PM
 Subject: Re: [Emc-users] Robocrane


 Hello Andrew,

 I just looked at the NIST site. The Robocrane is quite a complex
 project. I suspect that EMC should be able to serve as the foundation
 for your project since you can plug in your own kinematics and EMC is
 highly configurable hardware interface wise. I suspect the Robocrane is
 a step further in the hexapod evolution, so you should maybe study a
 search on hexapod at linuxcnc.org. Check these:

 http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Alex_Joni's_Toy
 http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Koppi's_Toy
 http://cvs.linuxcnc.org/lxr/source/configs/hexapod-sim/

 Be prepared to create your own C code.

 If you haven't already done so, you might want to study the basics by
 getting a demo CD working:

 http://www.linuxcnc.org/content/view/21/4/lang,en/

 Then interface an encoder to your parallel port using the etch-servo
 configuration (in Sample Configurations, study etch.ini and etch.hal for
 connection information) and a NetMOS parallel port card (lspci -v will
 come in handy).

 Then maybe drive a stepper or DC servo motor like this setup:

 http://emergent.unpy.net/projects/01142347802

 I found a good motor and encoder in a junk Epson C-80 printer (sure
 hated to see that printer go).

 Good luck. I'll try to help, if I can. Others here are better at the
 nitty-gritty stuff.

 Kirk Wallace
 
 On Mon, 2007-10-01 at 16:29 -0400, [EMAIL PROTECTED] wrote:
 Dear enc-users:

 Hello my name is Andrew I am new to this list.  I want to make a cable
 robot milling machine similar to the
 NIST 1meter robocrane milling machine.  Any help would be appreciated.
 If this list is not relevant
 to obtain this kind of information, please direct me to where I can
 obtain it.  I am starting from scratch.
 I want to obtain all relevant information before I start.  Are there
 any simulations software that can be run on
 a PC.

 Thank you for your help,

 Andrew



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