Re: [Emc-users] axis-remote in M-call problems

2013-04-04 Thread Henrik Munktell
Tested with trivkins.

I changed to axis-remote --reload  in M155. Then the commands after M155
call is executed, but the reload is taking 5secs or so anyway, under this
time, axis is frozen for user input.


2013/4/3 andy pugh bodge...@gmail.com

 On 3 April 2013 20:09, Henrik Munktell henrik.munkt...@gmail.com wrote:

  ; this is called from gladevcp MDI action

 What kinematics?

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[Emc-users] LinuxCNC with CandCNC hardware?

2013-04-04 Thread Gregg Eshelman
Anyone using LinuxCNC with a CandCNC Dragon Cut system? That hardware looks 
like the perfect setup for a large plasma table, provided I can keep the gantry 
weight down. Would definitely save a lot of time making bits and pieces from 
various sources work together.

I still want to make a few pennies scream by using free software instead of 
Mach3. ;-)

What bugs me about it, and many other kits for plasma tables, is the motor for 
the Z axis is wy overpowered. 620 oz-in for moving the gantry, but for 
raising and lowering a torch head that only weighs a few pounds?

The only other motor option they show is all motors at 300 oz-in. That's still 
using a sledgehammer to crack eggs for the Z axis.

Now if I could come up with a way to use all that excess power, perhaps a 
second head fitting with a drill chuck and its own spindle motor, use the 620 
oz-in grunt to push it down.

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Re: [Emc-users] LinuxCNC week at MPM/SFI

2013-04-04 Thread Mark Wendt
Now that would be fun.  I'm in Southern Maryland, and drive through
Tennessee every year in the fall on my way up to Mt Home, AR for a bamboo
rodmakers gathering.  I usually stop in at a high school buddy's place just
north of Nashville.  I do know a few folks around the Kingsport/Johnson
City area.  A long weekend in eastern TN is doable for me.

Mark


On Thu, Apr 4, 2013 at 12:10 AM, Cecil Thomas wctho...@chartertn.netwrote:

 Pete I'm in East Tennessee as well.  Wichita is a long drive from
 here.  I know because I spent most of my Air Force time at McConnel
 AFB in Wichita.  That was back in '69 to '72.  I've often thought
 about going back to visit since I was a resident there so long I
 almost became a nativeYou could tell by the way I always lean
 into the wind.
 Maybe next year I can get the wife to pack up and go visit a couple
 of friends she still keeps up with in Wichita and I could spend the
 week playing with all the shiny toys.  I've got a watchmakers lathe
 that I CNC'd using the little servos out of some medium sized IBM
 printers.  It is very cute...and works great.  I could pack it and
 the control box in a suitcase!

 If you don't mind my asking, where in ET are you located?  I'm just
 Southwest of Knoxville right at the I-40/75 junction.  Maybe we could
 have our own little CNC fest.  There must be a few more folks on the
 list within a couple of hours of here.
 Cecil



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[Emc-users] LinuxCNC week at MPM/SFI

2013-04-04 Thread Pete Matos
Hey Cecil,
   Nice to meet ya.  I'm down here in Maryville towards the foothills
parkway.  There are a couple guys local that are polluted with the CNC  Bug
 like me.  Connor AK Billy is up in Knoxville and he has built a router and
a benchtopprecision mill.  I have built a large benchtopprecision mill and
sold it to buy this Cincinnati Arrow VMC I am working on with the dreams of
making money with it. It is nearly completed and getting closer everyday.
 Having a get together sounds like fun although I doubt I would be as
interesting as these LinuxCNC gurus. Peace

Pete


On Thursday, April 4, 2013, Mark Wendt wendt.m...@gmail.com wrote:
 Now that would be fun.  I'm in Southern Maryland, and drive through
 Tennessee every year in the fall on my way up to Mt Home, AR for a bamboo
 rodmakers gathering.  I usually stop in at a high school buddy's place
just
 north of Nashville.  I do know a few folks around the Kingsport/Johnson
 City area.  A long weekend in eastern TN is doable for me.

 Mark


 On Thu, Apr 4, 2013 at 12:10 AM, Cecil Thomas wctho...@chartertn.net
wrote:

 Pete I'm in East Tennessee as well.  Wichita is a long drive from
 here.  I know because I spent most of my Air Force time at McConnel
 AFB in Wichita.  That was back in '69 to '72.  I've often thought
 about going back to visit since I was a resident there so long I
 almost became a nativeYou could tell by the way I always lean
 into the wind.
 Maybe next year I can get the wife to pack up and go visit a couple
 of friends she still keeps up with in Wichita and I could spend the
 week playing with all the shiny toys.  I've got a watchmakers lathe
 that I CNC'd using the little servos out of some medium sized IBM
 printers.  It is very cute...and works great.  I could pack it and
 the control box in a suitcase!

 If you don't mind my asking, where in ET are you located?  I'm just
 Southwest of Knoxville right at the I-40/75 junction.  Maybe we could
 have our own little CNC fest.  There must be a few more folks on the
 list within a couple of hours of here.
 Cecil




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Re: [Emc-users] LinuxCNC week at MPM/SFI

2013-04-04 Thread Pete Matos
Please excuse the phone automatically inputting benchtopprecision instead
of just Benchtop.Damn phone LOL. Peace

Pete



On Thursday, April 4, 2013, Pete Matos petefro...@gmail.com wrote:

 Hey Cecil,
Nice to meet ya.  I'm down here in Maryville towards the foothills
parkway.  There are a couple guys local that are polluted with the CNC  Bug
 like me.  Connor AK Billy is up in Knoxville and he has built a router and
a benchtopprecision mill.  I have built a large benchtopprecision mill and
sold it to buy this Cincinnati Arrow VMC I am working on with the dreams of
making money with it. It is nearly completed and getting closer everyday.
 Having a get together sounds like fun although I doubt I would be as
interesting as these LinuxCNC gurus. Peace

 Pete


 On Thursday, April 4, 2013, Mark Wendt wendt.m...@gmail.com wrote:
 Now that would be fun.  I'm in Southern Maryland, and drive through
 Tennessee every year in the fall on my way up to Mt Home, AR for a bamboo
 rodmakers gathering.  I usually stop in at a high school buddy's place
just
 north of Nashville.  I do know a few folks around the Kingsport/Johnson
 City area.  A long weekend in eastern TN is doable for me.

 Mark


 On Thu, Apr 4, 2013 at 12:10 AM, Cecil Thomas wctho...@chartertn.net
wrote:

 Pete I'm in East Tennessee as well.  Wichita is a long drive from
 here.  I know because I spent most of my Air Force time at McConnel
 AFB in Wichita.  That was back in '69 to '72.  I've often thought
 about going back to visit since I was a resident there so long I
 almost became a nativeYou could tell by the way I always lean
 into the wind.
 Maybe next year I can get the wife to pack up and go visit a couple
 of friends she still keeps up with in Wichita and I could spend the
 week playing with all the shiny toys.  I've got a watchmakers lathe
 that I CNC'd using the little servos out of some medium sized IBM
 printers.  It is very cute...and works great.  I could pack it and
 the control box in a suitcase!

 If you don't mind my asking, where in ET are you located?  I'm just
 Southwest of Knoxville right at the I-40/75 junction.  Maybe we could
 have our own little CNC fest.  There must be a few more folks on the
 list within a couple of hours of here.
 Cecil




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Re: [Emc-users] LinuxCNC week at MPM/SFI

2013-04-04 Thread Pete Matos
Mark,
  Hey man you guys are Always welcome to come on down LOL,  I'd love to
have you guys come over here and help me sort out my carousel toolchanger
in ladder logic so it doesn't crash into oblivion.  Right now I am just
trying to get the basic three axis machine with limits and homes and
spindle feedback /positioning working so I can use it. The rest of it is
all hooking up the I/O to the mesa card and sequencing it in ladder which I
have NO IDEA ABOUT HOW TO DO!!   peace

Pete



On Thursday, April 4, 2013, Pete Matos petefro...@gmail.com wrote:

 Please excuse the phone automatically inputting benchtopprecision instead
of just Benchtop.Damn phone LOL. Peace

 Pete



 On Thursday, April 4, 2013, Pete Matos petefro...@gmail.com wrote:

 Hey Cecil,
Nice to meet ya.  I'm down here in Maryville towards the
foothills parkway.  There are a couple guys local that are polluted with
the CNC  Bug  like me.  Connor AK Billy is up in Knoxville and he has built
a router and a benchtopprecision mill.  I have built a large
benchtopprecision mill and sold it to buy this Cincinnati Arrow VMC I am
working on with the dreams of making money with it. It is nearly completed
and getting closer everyday.  Having a get together sounds like fun
although I doubt I would be as interesting as these LinuxCNC gurus. Peace

 Pete


 On Thursday, April 4, 2013, Mark Wendt wendt.m...@gmail.com wrote:
 Now that would be fun.  I'm in Southern Maryland, and drive through
 Tennessee every year in the fall on my way up to Mt Home, AR for a
bamboo
 rodmakers gathering.  I usually stop in at a high school buddy's place
just
 north of Nashville.  I do know a few folks around the Kingsport/Johnson
 City area.  A long weekend in eastern TN is doable for me.

 Mark


 On Thu, Apr 4, 2013 at 12:10 AM, Cecil Thomas wctho...@chartertn.net
wrote:

 Pete I'm in East Tennessee as well.  Wichita is a long drive from
 here.  I know because I spent most of my Air Force time at McConnel
 AFB in Wichita.  That was back in '69 to '72.  I've often thought
 about going back to visit since I was a resident there so long I
 almost became a nativeYou could tell by the way I always lean
 into the wind.
 Maybe next year I can get the wife to pack up and go visit a couple
 of friends she still keeps up with in Wichita and I could spend the
 week playing with all the shiny toys.  I've got a watchmakers lathe
 that I CNC'd using the little servos out of some medium sized IBM
 printers.  It is very cute...and works great.  I could pack it and
 the control box in a suitcase!

 If you don't mind my asking, where in ET are you located?  I'm just
 Southwest of Knoxville right at the I-40/75 junction.  Maybe we could
 have our own little CNC fest.  There must be a few more folks on the
 list within a couple of hours of here.
 Cecil




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Re: [Emc-users] LinuxCNC week at MPM/SFI

2013-04-04 Thread Mark Wendt
On Thu, Apr 4, 2013 at 7:14 AM, Pete Matos petefro...@gmail.com wrote:

 Mark,
   Hey man you guys are Always welcome to come on down LOL,  I'd love to
 have you guys come over here and help me sort out my carousel toolchanger
 in ladder logic so it doesn't crash into oblivion.  Right now I am just
 trying to get the basic three axis machine with limits and homes and
 spindle feedback /positioning working so I can use it. The rest of it is
 all hooking up the I/O to the mesa card and sequencing it in ladder which I
 have NO IDEA ABOUT HOW TO DO!!   peace



Might be kinda fun to get all the locals together and put our collective
minds to work.  Anybody up for a weekend at Pete's?

Mark
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Re: [Emc-users] LinuxCNC week at MPM/SFI

2013-04-04 Thread Pete Matos
Wow man that would be pretty coolI'd buy all the pizza and soda you
guys could want if it meant getting several different trained eyes on my
Cincinnati Arrow LOL   I don't have some huge commercial shop
understand I am working out of my residential largish two car garage here
but it is clean and neat and I can  make it warm and comfortable in there
as Billy can attest.  My wife said she'd make everyone New York Style
Cheesecake if it meant my machine would be working and started making me
money LOL...peace

Pete



On Thursday, April 4, 2013, Mark Wendt wendt.m...@gmail.com wrote:
 On Thu, Apr 4, 2013 at 7:14 AM, Pete Matos petefro...@gmail.com wrote:

 Mark,
   Hey man you guys are Always welcome to come on down LOL,  I'd love
to
 have you guys come over here and help me sort out my carousel toolchanger
 in ladder logic so it doesn't crash into oblivion.  Right now I am just
 trying to get the basic three axis machine with limits and homes and
 spindle feedback /positioning working so I can use it. The rest of it is
 all hooking up the I/O to the mesa card and sequencing it in ladder
which I
 have NO IDEA ABOUT HOW TO DO!!   peace



 Might be kinda fun to get all the locals together and put our collective
 minds to work.  Anybody up for a weekend at Pete's?

 Mark

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[Emc-users] Cecil Thomas - CNC'd Watchmakers Lathe

2013-04-04 Thread John Stewart
Cecil Thomas mentioned in another thread that he'd cnc'd a watchmakers lathe.

I'm looking for ideas here.

A Unimat SL1000, MK1 landed on my desk last Saturday. It's mine if I want it. 
Have been thinking of taking some of my CNC parts kicking around home and using 
them, but I don't think using a 5i25 + 7i76 + Nema 34 steppers is great.

So, with a little lathe like this, if I go with NEMA 17 3D Printer steppers 
(think Reprap or one of the Thingverse machines), what would be the best, least 
expensive way of driving these steppers from a LinuxCNC setup?

Do the C10 boards, as shown in www.automationtechnologies.com's stepper motor 
kits work with LinuxCNC?

I expect this little lathe to be a toy or demo lathe; take it along to 
shows, etc, and have it run making little brass swarf piles.

I do have a computer put together with 5I25 and an Intel D525MW motherboard 
waiting to sit beside my larger CNC lathe build, so I could use that for 
computer horsepower.

Thoughts?

Thank you;



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Re: [Emc-users] Joint mode problem

2013-04-04 Thread Viesturs Lācis
2013/4/1 andy pugh bodge...@gmail.com

 On 31 March 2013 12:21, Viesturs Lācis viesturs.la...@gmail.com wrote:

  And LinuxCNC will switch to joint mode once the commanded move is
 finished.
  I placed the config here, if that makes it easier to test it.
 
  www.cutting.lv/fileadmin/user_upload/stepper-gantry.tar.gz

 Thanks for that, it made it much easier to test.

 I stripped it down even further, and ran with only halui and halcmd as
 the user interfaces (and I can't say I can recommend that as a way to
 control LinuxCNC).
 It appears to be a problem in halui when mdi_commands are called.


Could anyone with actual skills of understanding the code take a look at it
or at least share some hints, where to look for the code, responsible for
this?
Thanks!

-- 
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If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto
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Re: [Emc-users] Cecil Thomas - CNC'd Watchmakers Lathe

2013-04-04 Thread Gregg Eshelman
--- On Thu, 4/4/13, John Stewart alex.stew...@crc.ca wrote:

 I'm looking for ideas here.
 
 A Unimat SL1000, MK1 landed on my desk last Saturday. It's
 mine if I want it. Have been thinking of taking some of my
 CNC parts kicking around home and using them, but I don't
 think using a 5i25 + 7i76 + Nema 34 steppers is great.
 
 So, with a little lathe like this, if I go with NEMA 17 3D
 Printer steppers (think Reprap or one of the Thingverse
 machines), what would be the best, least expensive way of
 driving these steppers from a LinuxCNC setup?

Even 17's would dwarf that Unimat. I'd try some motors from printers or old 
5.25 full height floppy drives. I just happen to have a pair of Tandon single 
sided 5.25 drives I've been trying to give away for a while. ;) Had them on a 
TI-99/4A years ago before upgrading to double sided drives.

The drive motors for spinning the disks might also be useful for micro CNC with 
encoders added. I think they have tachometers built in.

Even cooler would be using the motor control boards from the drives. They do 
step and direction for the head steppers and on/off for the drive motors. 
'Course they have rather poor resolution with only 40 normally accessible 
steps, though that's not a hard limit, there was software for increasing the 
number of tracks on disks for some computers.

I wonder if it'd be possible to hack the control board (which is separate from 
and much smaller than the data read/write board) to work as a more general 
purpose one? Microstepping might be a bit much to add.

There was a site that showed using the boards and motors from a pair of floppy 
drives to build a robot, but it vanished.

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Re: [Emc-users] Cecil Thomas - CNC'd Watchmakers Lathe

2013-04-04 Thread Ralph Stirling
You could use a Gecko G510 for a tidy little package.  You could
use a NEMA17 to drive the spindle as well as X and Z, then you
could have a C axis and amaze people with tricks like machining
offset lobes on a cam, or use a flex-shaft Dremel-type tool for
live tooling.

-- Ralph

From: John Stewart [alex.stew...@crc.ca]
Sent: Thursday, April 04, 2013 4:55 AM
To: Enhanced Machine Controller (EMC)
Subject: [Emc-users] Cecil Thomas - CNC'd Watchmakers Lathe

Cecil Thomas mentioned in another thread that he'd cnc'd a watchmakers lathe.

I'm looking for ideas here.

A Unimat SL1000, MK1 landed on my desk last Saturday. It's mine if I want it. 
Have been thinking of taking some of my CNC parts kicking around home and using 
them, but I don't think using a 5i25 + 7i76 + Nema 34 steppers is great.

So, with a little lathe like this, if I go with NEMA 17 3D Printer steppers 
(think Reprap or one of the Thingverse machines), what would be the best, least 
expensive way of driving these steppers from a LinuxCNC setup?

Do the C10 boards, as shown in www.automationtechnologies.com's stepper motor 
kits work with LinuxCNC?

I expect this little lathe to be a toy or demo lathe; take it along to 
shows, etc, and have it run making little brass swarf piles.

I do have a computer put together with 5I25 and an Intel D525MW motherboard 
waiting to sit beside my larger CNC lathe build, so I could use that for 
computer horsepower.

Thoughts?

Thank you;

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Re: [Emc-users] Cecil Thomas - CNC'd Watchmakers Lathe

2013-04-04 Thread Kent A. Reed
On 4/4/2013 9:02 AM, Gregg Eshelman wrote:
 There was a site that showed using the boards and motors from a pair of 
 floppy drives to build a robot, but it vanished.

Google returns plenty of hits on the search phrase floppy stepper robot.

If you remember the URL of the vanished site (and you don't see 
something substantially similar  in the Google list), you could look for 
it on the Wayback Machine at archive.org. Over the years this site has 
become indispensable to me as technical folks abandon their websites for 
whatever reason. Not everything gets archived but the Wayback Machine is 
always my first stop after looking for cached pages on Google.

Regards,
Kent


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Re: [Emc-users] Cecil Thomas - CNC'd Watchmakers Lathe

2013-04-04 Thread Stan
least expensive is a Ebay driver with built in BOB like
http://www.ebay.com/itm/3-Axis-TB6560-CNC-Stepper-Motor-Driver-Controller-Board-/130532311197?pt=LH_DefaultDomain_0hash=item1e6455009d

that was just a quick grab, shop around ebay and find the best fit for 
price location and shipping cost. if you need a power supply you can 
also get if from ebay, some times even from the guy your getting the 
driver from. look  at the what else the supplier of the drive has for 
sale, most times you can save on shipping that way.


On 4/4/2013 4:55 AM, John Stewart wrote:
 Cecil Thomas mentioned in another thread that he'd cnc'd a watchmakers lathe.

 I'm looking for ideas here.

 A Unimat SL1000, MK1 landed on my desk last Saturday. It's mine if I want it. 
 Have been thinking of taking some of my CNC parts kicking around home and 
 using them, but I don't think using a 5i25 + 7i76 + Nema 34 steppers is great.

 So, with a little lathe like this, if I go with NEMA 17 3D Printer steppers 
 (think Reprap or one of the Thingverse machines), what would be the best, 
 least expensive way of driving these steppers from a LinuxCNC setup?

 Do the C10 boards, as shown in www.automationtechnologies.com's stepper 
 motor kits work with LinuxCNC?

 I expect this little lathe to be a toy or demo lathe; take it along to 
 shows, etc, and have it run making little brass swarf piles.

 I do have a computer put together with 5I25 and an Intel D525MW motherboard 
 waiting to sit beside my larger CNC lathe build, so I could use that for 
 computer horsepower.

 Thoughts?

 Thank you;



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Re: [Emc-users] Cecil Thomas - CNC'd Watchmakers Lathe

2013-04-04 Thread Gene Heskett
On Thursday 04 April 2013 09:23:01 Gregg Eshelman did opine:

 --- On Thu, 4/4/13, John Stewart alex.stew...@crc.ca wrote:
  I'm looking for ideas here.
  
  A Unimat SL1000, MK1 landed on my desk last Saturday. It's
  mine if I want it. Have been thinking of taking some of my
  CNC parts kicking around home and using them, but I don't
  think using a 5i25 + 7i76 + Nema 34 steppers is great.
  
  So, with a little lathe like this, if I go with NEMA 17 3D
  Printer steppers (think Reprap or one of the Thingverse
  machines), what would be the best, least expensive way of
  driving these steppers from a LinuxCNC setup?
 
 Even 17's would dwarf that Unimat. I'd try some motors from printers or
 old 5.25 full height floppy drives. I just happen to have a pair of
 Tandon single sided 5.25 drives I've been trying to give away for a
 while. ;) Had them on a TI-99/4A years ago before upgrading to double
 sided drives.
 
 The drive motors for spinning the disks might also be useful for micro
 CNC with encoders added. I think they have tachometers built in.
 
They would probably be pretty puny for x-z drives even on that small a 
lathe.  They were normally belted to the spindle, and belt slippage on the 
lathe would destroy any accuracy unless you also put scales on it.  The 17 
class steppers might be overkill. but at least you can microstep them.

 Even cooler would be using the motor control boards from the drives.
 They do step and direction for the head steppers and on/off for the
 drive motors. 'Course they have rather poor resolution with only 40
 normally accessible steps, though that's not a hard limit, there was
 software for increasing the number of tracks on disks for some
 computers.

Steps available are virtually unlimited.  The driver SW in the computer 
usually steps them outward, either until it hits a mechanical limit  sits 
there hammering the stop till enough steps have been issued that the 
computer knows it has to be at track zero ( racket you hear at bios bootup 
from any pc with a floppy in it, or if fancy driver, the track zero switch 
closes to indicate its at track zero.  Stepping the other way is limited in 
the drive by the head carriage hitting the spindle mechanics but if that 
limit is removed, there is not any other limit.

The biggest problem will be the low voltage it runs on.  The disk drives 
board will fail at the voltages we commonly use for steppers, even the toy 
stuff we generally use is 24 volts, and that is enough to cook the floppy 
board because they do not chop for current control, they power up, do the 
step and shut the current off 40 milliseconds or so later if no more steps 
come in since there is not any torque pushing on them, the normal steppers 
cogging is sufficient holding power.

The next problem is the speed they can step.  At the voltages they do run 
at, and at no more mass than they have to move, the maximum step rate is 
nominally 6 ms per step.  Mechanically geared down for accuracy, that is 
not going to be very fast at all.

Synopsis: Look for a small chinese stepper board that can microstep with 
chopper controlled current, and hit the surplus places looking for 4 wire, 
not more than 12 volt, probably $12 or so, steppers.  I have a few, rated 
at 24 volts, which means they'd be pretty slow on 24 volts, but I didn't 
buy them for motors, but as generators, turned by hand they output a nice 
pulse for a jog pendent.  But my round tuit came up missing.  :)

Those head steppers out of the old tandon's that drive the head carriage 
via the thin steel tape, can be made to put out considerably more torque, 
and faster by 5x or so, if driven by a xylotex board and a 24 volt supply.  
But the xylotex board doesn't do idle current reduction, just on  off via 
the enable pins, so the motor temps need to be watched.  Getting that alu 
tape drum off the shaft so you can fit something else is a problem, they 
are pressed on, interference fitted.

Interesting what if problem. :)

 I wonder if it'd be possible to hack the control board (which is
 separate from and much smaller than the data read/write board) to work
 as a more general purpose one? Microstepping might be a bit much to
 add.

Not practical at all. 

 There was a site that showed using the boards and motors from a pair of
 floppy drives to build a robot, but it vanished.

No wheels there that we can't reinvent if needed. :)

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene is up!
My views 
http://www.armchairpatriot.com/What%20Has%20America%20Become.shtml
... My pants just went on a wild rampage through a Long Island Bowling 
Alley!!
A pen in the hand of this president is far more
dangerous than a gun in the hands of 200 million
  law-abiding citizens.

--

Re: [Emc-users] Cecil Thomas - CNC'd Watchmakers Lathe

2013-04-04 Thread John Stewart
Hmm - lots of very good thoughts and suggestions so far, obviously lots of out 
of the box thinkers here as expected.

I do have two colleagues who are unabashed hoarders of stuff, so maybe I'll ask 
them about stepper motors. 

Ralph:

 You could use a Gecko G510 for a tidy little package.  You could
 use a NEMA17 to drive the spindle as well as X and Z, then you
 could have a C axis and amaze people with tricks like machining
 offset lobes on a cam, or use a flex-shaft Dremel-type tool for
 live tooling.

If you mean the G540 - I use one on my Sieg KX1-NU mill, and it works really 
well with the Mesa 5i25.

Hmmm - replace the motor with a stepper - there is the stepper head build 
going on in Model Engineers Workshop, so this is an interesting idea.

The little Unimats are not very solid, IIRC (I had one as a teenager in the 
'70s), but this one is a shorter bed, so maybe might be stronger? (less flex in 
the bed rods, I'd assume)

I can see this little weekend warrior project turning into something rather 
larger!

;-) JohnS.


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Re: [Emc-users] Cecil Thomas - CNC'd Watchmakers Lathe

2013-04-04 Thread Stan
http://www.circuitspecialists.com/stepper-motor

they have small steppers, down to NEMA 11, if you look around you can 
find NEMA 8 as well, remember that torque drops fast the smaller you go 
so you may want to watch that your motor is not under powered, you may 
have to gear it down.

sound like a fun project

On 4/4/2013 7:40 AM, John Stewart wrote:
 Hmm - lots of very good thoughts and suggestions so far, obviously lots of 
 out of the box thinkers here as expected.

 I do have two colleagues who are unabashed hoarders of stuff, so maybe I'll 
 ask them about stepper motors.

 Ralph:




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[Emc-users] Cincinnati Arrow 500 LinuxCNC retrofit...

2013-04-04 Thread Pete Matos
Hey guys,
 Have not been on listforge for awhile been busy working on this
retrofit.   Managed to get all three axes bench tested so far. I had a
question,  is it possible for the control computer to be powered up and
instead of going to the Linux Ubuntu desktop instead load LinudCNC in
FILLSCREEN immediately.   I just think it would  be more professional and
allow me to get right to powering up the drives and hitting system on
.is this even possible and ifso HOW?

Managed to get my mesa card to turn on and off my vfd for my coolant pump
this morning.  Also set the frequency and accell and decell times in the
vfd.  Works awesome now. Big shout out to the tech support for this Hitachi
drive from Driveswarehouse. Those guys are great and very helpful. Peace

Pete
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Re: [Emc-users] LinuxCNC with CandCNC hardware?

2013-04-04 Thread Moses McKnight
On 04/04/2013 02:54 AM, Gregg Eshelman wrote:
 Anyone using LinuxCNC with a CandCNC Dragon Cut system? That hardware
 looks like the perfect setup for a large plasma table, provided I can
 keep the gantry weight down. Would definitely save a lot of time
 making bits and pieces from various sources work together.

 I still want to make a few pennies scream by using free software
 instead of Mach3. ;-)

 What bugs me about it, and many other kits for plasma tables, is the
 motor for the Z axis is wy overpowered. 620 oz-in for moving
 the gantry, but for raising and lowering a torch head that only
 weighs a few pounds?

 The only other motor option they show is all motors at 300 oz-in.
 That's still using a sledgehammer to crack eggs for the Z axis.

 Now if I could come up with a way to use all that excess power,
 perhaps a second head fitting with a drill chuck and its own spindle
 motor, use the 620 oz-in grunt to push it down.

Don't be so sure it's excess power!  The biggest thing is that you need 
to be able to accelerate the Z quickly for direction changes.  The 
faster the X/Y axes move, the faster the Z has to accelerate.  In order 
to get the best cut on thinner metal (which is mainly where you need a 
THC), you have to move the gantry quite fast, and so the Z has to be 
able to keep up.  For instance, the Hypertherm manual calls for a rate 
of 350 in/min in 16 guage mild steel with a 45A shielded tip for best 
quality, and 400 in/min for production.

I have seen tables that were able to move at the speeds required for the 
material thickness, but the Z limited it so the whole thing had to be 
slowed down.

Moses

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Re: [Emc-users] Cecil Thomas - CNC'd Watchmakers Lathe

2013-04-04 Thread Cogoman
Getting that alu tape drum off the shaft so you can fit something else is a 
problem, they are pressed on, interference fitted.

I think I'd try a nutcracker.
Sent from my Kyocera Rise

Gene Heskett ghesk...@wdtv.com wrote:

On Thursday 04 April 2013 09:23:01 Gregg Eshelman did opine:

 --- On Thu, 4/4/13, John Stewart alex.stew...@crc.ca wrote:
  I'm looking for ideas here.
  
  A Unimat SL1000, MK1 landed on my desk last Saturday. It's
  mine if I want it. Have been thinking of taking some of my
  CNC parts kicking around home and using them, but I don't
  think using a 5i25 + 7i76 + Nema 34 steppers is great.
  
  So, with a little lathe like this, if I go with NEMA 17 3D
  Printer steppers (think Reprap or one of the Thingverse
  machines), what would be the best, least expensive way of
  driving these steppers from a LinuxCNC setup?
 
 Even 17's would dwarf that Unimat. I'd try some motors from printers or
 old 5.25 full height floppy drives. I just happen to have a pair of
 Tandon single sided 5.25 drives I've been trying to give away for a
 while. ;) Had them on a TI-99/4A years ago before upgrading to double
 sided drives.
 
 The drive motors for spinning the disks might also be useful for micro
 CNC with encoders added. I think they have tachometers built in.
 
They would probably be pretty puny for x-z drives even on that small a 
lathe.  They were normally belted to the spindle, and belt slippage on the 
lathe would destroy any accuracy unless you also put scales on it.  The 17 
class steppers might be overkill. but at least you can microstep them.

 Even cooler would be using the motor control boards from the drives.
 They do step and direction for the head steppers and on/off for the
 drive motors. 'Course they have rather poor resolution with only 40
 normally accessible steps, though that's not a hard limit, there was
 software for increasing the number of tracks on disks for some
 computers.

Steps available are virtually unlimited.  The driver SW in the computer 
usually steps them outward, either until it hits a mechanical limit  sits 
there hammering the stop till enough steps have been issued that the 
computer knows it has to be at track zero ( racket you hear at bios bootup 
from any pc with a floppy in it, or if fancy driver, the track zero switch 
closes to indicate its at track zero.  Stepping the other way is limited in 
the drive by the head carriage hitting the spindle mechanics but if that 
limit is removed, there is not any other limit.

The biggest problem will be the low voltage it runs on.  The disk drives 
board will fail at the voltages we commonly use for steppers, even the toy 
stuff we generally use is 24 volts, and that is enough to cook the floppy 
board because they do not chop for current control, they power up, do the 
step and shut the current off 40 milliseconds or so later if no more steps 
come in since there is not any torque pushing on them, the normal steppers 
cogging is sufficient holding power.

The next problem is the speed they can step.  At the voltages they do run 
at, and at no more mass than they have to move, the maximum step rate is 
nominally 6 ms per step.  Mechanically geared down for accuracy, that is 
not going to be very fast at all.

Synopsis: Look for a small chinese stepper board that can microstep with 
chopper controlled current, and hit the surplus places looking for 4 wire, 
not more than 12 volt, probably $12 or so, steppers.  I have a few, rated 
at 24 volts, which means they'd be pretty slow on 24 volts, but I didn't 
buy them for motors, but as generators, turned by hand they output a nice 
pulse for a jog pendent.  But my round tuit came up missing.  :)

Those head steppers out of the old tandon's that drive the head carriage 
via the thin steel tape, can be made to put out considerably more torque, 
and faster by 5x or so, if driven by a xylotex board and a 24 volt supply.  
But the xylotex board doesn't do idle current reduction, just on  off via 
the enable pins, so the motor temps need to be watched.  Getting that alu 
tape drum off the shaft so you can fit something else is a problem, they 
are pressed on, interference fitted.

Interesting what if problem. :)

 I wonder if it'd be possible to hack the control board (which is
 separate from and much smaller than the data read/write board) to work
 as a more general purpose one? Microstepping might be a bit much to
 add.

Not practical at all. 

 There was a site that showed using the boards and motors from a pair of
 floppy drives to build a robot, but it vanished.

No wheels there that we can't reinvent if needed. :)

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene is up!
My views 
http://www.armchairpatriot.com/What%20Has%20America%20Become.shtml
... My pants just went on a wild rampage through a Long Island 

Re: [Emc-users] Cecil Thomas - CNC'd Watchmakers Lathe

2013-04-04 Thread Cecil Thomas
I used Gecko 320's with no breakout board to drive the X, Z and 
spindle.  I had converted my millrite to CNC after I found some large 
(4 diameter x 6) 30  volt motors that had an encoder shaft but no 
encoder.  With the big motors on hand and the encoders given to me by 
a friend the step and direction servo setup was the most economical 
at the time.
  The watchmakers lathe X and Z are some tiny little servos that a 
friend gave me (originally so I could cannibalize the encoders but 
that's another story)  The spindle is driven with a timing belt and a 
larger servo.  I run all my threading programs on the little lathe as 
if the spindle were an A axis.  I used this setup because I had the 
servo, I had written X,Y,Z,A programs to thread on my Millrite, and 
the g33, g76 threading with an indexed spindle was not that clear in 
my mind and I didn't have an index on the spindle motor.  The only 
real problem in using x,z,a with a axis spindle is the need to 
unwind the spindle after every pass.  That's not a large problem 
when you are cutting a 00-90 thread .1 inches long.
I'd be happy to upload some pictures of my little lathe but I am not 
familiar with the uploading sites.  Could someone recommend a good 
no hassle site?

Cecil


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Re: [Emc-users] Cecil Thomas - CNC'd Watchmakers Lathe

2013-04-04 Thread andy pugh
On 4 April 2013 23:06, Cecil Thomas wctho...@chartertn.net wrote:

 The spindle is driven with a timing belt and a
 larger servo.  I run all my threading programs on the little lathe as
 if the spindle were an A axis.  I used this setup because I had the
 servo, I had written X,Y,Z,A programs to thread on my Millrite, and
 the g33, g76 threading with an indexed spindle was not that clear in
 my mind and I didn't have an index on the spindle motor.

You can probably add an index to the spindle and set up for G76 etc.
The motor encoder and belt ratio will give an unusual number of counts
per rev, but it's just a number and computers don't care.
However, you do need one index per _spindle_ rev to do G76 threading.


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[Emc-users] Question for those using the PMDX-106 for spindle control

2013-04-04 Thread Gene Heskett
Greetings all;

I am working on some code that probes the part to locate it pretty close, 
part being held between 2 sheets of dbl-sided pcb in the vise, and using 
the actual mill, turning slowly in reverse to detect the g38.2 contact.  
This part works well, but I note that when the probe is done for each side, 
I had turned off the spindle as I was repositioning the bit to probe the 
next of the 4 sides, there were times when the stop was very brutal and the 
ammeter needle pegged at 3+ amps.  That, by deduction, told me the 
reversing relay was actually putting it back in the fwd direction for a few 
milliseconds before the drive went down from the PWM cessation.

So I hacked into the .hal file and added an or2 and a timedelay module to 
the mix such that the reverse relay was enabled ASAP, but its release was 
delayed about 50 milliseconds.  And while it helps, I don't think its 
enough.

So what I need is for Steve to advise me about the actual delays in the PWM 
detection in the PMDX-106 card, fall times in particular, so I can make 
sure this is sufficiently delayed and I don't see much if any surges as the 
relay releases and the braking resistor is applied.

Steve?

Thanks.

Cheers, Gene
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My web page: http://coyoteden.dyndns-free.com:85/gene is up!
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Re: [Emc-users] Cecil Thomas - CNC'd Watchmakers Lathe

2013-04-04 Thread Cecil Thomas
I have recently converted a jet 9x20 to CNC using gearhead servos on 
the x and z and a treadmill motor on the spindle.  I made my spindle 
encoder out of a CD with 20 notches with one deeper than the rest.  I 
read the counts with active electronic optical interrupters so the 
output is clean and full voltage.  I have A, B and Z encoders so I 
get 80 counts per rev which I think is plenty good enough and doesn't 
cause crazy high count rates at high spindle speeds.
  I control the spindle speed with PWM through another optical 
interrupter for isolation.  I actually do my threading with g33 
because it was so easy to rewrite my threading programs from servo 
spindle to indexed spindle.  I am very comfortable with my threading 
program because it works referenced to the outer diameter of the 
stock or the inner diameter of an internal thread which is the way I 
think.  Also since it's my code I can modify it any time for any reason.

For the little lathe... it works just fine so I'll leave it alone and 
start working on adding x and Z motors on my newly acquired Monarch 10ee.

Before I start getting rotten tomatoes thrown at me for doing such a 
travesty I must note that this machine is what is called a base 
model. it left the factory with no lead screw, no change gears and no 
way to add them back even in the unlikely event that I could find 
them.  There is also no taper attachment.  So why would I ever buy 
such a machine??? I didn't.  It was a gift.   I've sunk about $200 
into a rotary converter with idler(no need for variable speed) and I 
think I can add a ball screw and servo to
the Z and a servo to the x for less than $400.  Must look into Mesa 
servo drives.

Cecil

 You can probably add an index to the spindle and set up for G76 etc.
 The motor encoder and belt ratio will give an unusual number of counts
 per rev, but it's just a number and computers don't care.
 However, you do need one index per _spindle_ rev to do G76 threading.


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Re: [Emc-users] Cecil Thomas - CNC'd Watchmakers Lathe

2013-04-04 Thread jeremy youngs
For the little lathe... it works just fine so I'll leave it alone and
start working on adding x and Z motors on my newly acquired Monarch 10ee.

Before I start getting rotten tomatoes thrown at me for doing such a
travesty I must note that this machine is what is called a base
model. it left the factory with no lead screw, no change gears and no
way to add them back even in the unlikely event that I could find
them.  There is also no taper attachment.  So why would I ever buy
such a machine??? I didn't.  It was a gift.   I've sunk about $200
into a rotary converter with idler(no need for variable speed) and I
think I can add a ball screw and servo to
the Z and a servo to the x for less than $400.  Must look into Mesa
servo drives.

Cecil


no the tomatoes are for scoring this retrofitable king of machines :)


On Thu, Apr 4, 2013 at 10:52 PM, Cecil Thomas wctho...@chartertn.netwrote:

 I have recently converted a jet 9x20 to CNC using gearhead servos on
 the x and z and a treadmill motor on the spindle.  I made my spindle
 encoder out of a CD with 20 notches with one deeper than the rest.  I
 read the counts with active electronic optical interrupters so the
 output is clean and full voltage.  I have A, B and Z encoders so I
 get 80 counts per rev which I think is plenty good enough and doesn't
 cause crazy high count rates at high spindle speeds.
   I control the spindle speed with PWM through another optical
 interrupter for isolation.  I actually do my threading with g33
 because it was so easy to rewrite my threading programs from servo
 spindle to indexed spindle.  I am very comfortable with my threading
 program because it works referenced to the outer diameter of the
 stock or the inner diameter of an internal thread which is the way I
 think.  Also since it's my code I can modify it any time for any reason.

 For the little lathe... it works just fine so I'll leave it alone and
 start working on adding x and Z motors on my newly acquired Monarch 10ee.

 Before I start getting rotten tomatoes thrown at me for doing such a
 travesty I must note that this machine is what is called a base
 model. it left the factory with no lead screw, no change gears and no
 way to add them back even in the unlikely event that I could find
 them.  There is also no taper attachment.  So why would I ever buy
 such a machine??? I didn't.  It was a gift.   I've sunk about $200
 into a rotary converter with idler(no need for variable speed) and I
 think I can add a ball screw and servo to
 the Z and a servo to the x for less than $400.  Must look into Mesa
 servo drives.

 Cecil

  You can probably add an index to the spindle and set up for G76 etc.
  The motor encoder and belt ratio will give an unusual number of counts
  per rev, but it's just a number and computers don't care.
  However, you do need one index per _spindle_ rev to do G76 threading.



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Re: [Emc-users] Cecil Thomas - CNC'd Watchmakers Lathe

2013-04-04 Thread Pete Matos
That would be a sweet machine man, MONARCH CNC!!   A real nice 10EE is a
thing of beauty for sure.  Once I get this Cincinnati Arrow 500 retrofit
completed and hopefully making me some cash I would like to find a nice
older Cincinnati slant bed or maybe a CHNC Harding's lathe to retrofit to
complement my mill.  I have  decent 12x36 manual lathe here but would
really like to have a nice CNC lathe.  Gotta be a nice capacity and still
be small enough to run on single phase power like the Arrow. Maybe 7.5-10

On Thursday, April 4, 2013, jeremy youngs jcyoung...@gmail.com wrote:
 For the little lathe... it works just fine so I'll leave it alone and
 start working on adding x and Z motors on my newly acquired Monarch 10ee.

 Before I start getting rotten tomatoes thrown at me for doing such a
 travesty I must note that this machine is what is called a base
 model. it left the factory with no lead screw, no change gears and no
 way to add them back even in the unlikely event that I could find
 them.  There is also no taper attachment.  So why would I ever buy
 such a machine??? I didn't.  It was a gift.   I've sunk about $200
 into a rotary converter with idler(no need for variable speed) and I
 think I can add a ball screw and servo to
 the Z and a servo to the x for less than $400.  Must look into Mesa
 servo drives.

 Cecil


 no the tomatoes are for scoring this retrofitable king of machines :)


 On Thu, Apr 4, 2013 at 10:52 PM, Cecil Thomas wctho...@chartertn.net
wrote:

 I have recently converted a jet 9x20 to CNC using gearhead servos on
 the x and z and a treadmill motor on the spindle.  I made my spindle
 encoder out of a CD with 20 notches with one deeper than the rest.  I
 read the counts with active electronic optical interrupters so the
 output is clean and full voltage.  I have A, B and Z encoders so I
 get 80 counts per rev which I think is plenty good enough and doesn't
 cause crazy high count rates at high spindle speeds.
   I control the spindle speed with PWM through another optical
 interrupter for isolation.  I actually do my threading with g33
 because it was so easy to rewrite my threading programs from servo
 spindle to indexed spindle.  I am very comfortable with my threading
 program because it works referenced to the outer diameter of the
 stock or the inner diameter of an internal thread which is the way I
 think.  Also since it's my code I can modify it any time for any reason.

 For the little lathe... it works just fine so I'll leave it alone and
 start working on adding x and Z motors on my newly acquired Monarch 10ee.

 Before I start getting rotten tomatoes thrown at me for doing such a
 travesty I must note that this machine is what is called a base
 model. it left the factory with no lead screw, no change gears and no
 way to add them back even in the unlikely event that I could find
 them.  There is also no taper attachment.  So why would I ever buy
 such a machine??? I didn't.  It was a gift.   I've sunk about $200
 into a rotary converter with idler(no need for variable speed) and I
 think I can add a ball screw and servo to
 the Z and a servo to the x for less than $400.  Must look into Mesa
 servo drives.

 Cecil

  You can probably add an index to the spindle and set up for G76 etc.
  The motor encoder and belt ratio will give an unusual number of counts
  per rev, but it's just a number and computers don't care.
  However, you do need one index per _spindle_ rev to do G76 threading.




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 jeremy youngs

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Reduce network management and security costs.Learn how to hire 
the most talented Cisco Certified professionals. Visit the 
Employer Resources Portal
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