Re: [Emc-users] gedit tools-external tools-new missing

2014-09-06 Thread Gene Heskett
On Friday 05 September 2014 12:25:07 John Thornton did opine
And Gene did reply:
 Gene,
 
 How is Arc Buddy working for you?
 
 Do you see any need for any more enchantments?
 
 JT
 
 On 9/4/2014 1:26 PM, Gene Heskett wrote:
  On Thursday 04 September 2014 11:39:57 John Thornton did opine
  
  And Gene did reply:
  I added it to the wiki.
  
  http://wiki.linuxcnc.org/cgi-bin/wiki.pl?Simple_LinuxCNC_G-Code_Gene
  rat ors
  
  When you download arcbuddy15.py change the name to arcbuddy.py.
  
  JT
  
  On 9/4/2014 10:16 AM, Gene Heskett wrote:
  On Thursday 04 September 2014 10:57:49 John Thornton did opine
  
  And Gene did reply:
  Gene,
  
  Try Arc Buddy 1.5, I've incorporated the ability to use in Gedit
  and instructions on how to do so.
  
  JT
  
  And they work!  The only stumbling block was that the 'star' near the
  help button was actually a missing icon icon.  But clicking on it
  worked as expected.
  
  Thank you John.  A big improvement in its utility.
  
  Cheers, Gene Heskett

I used it again last evening John, this time in copy/paste mode as I only 
needed to make one cut, to a frame rail of this psu box I am building, 
because I had walked up to the side of it with a stepped bit to make a 
hole for a fuse holder, and the edge of the last step that allowed the 
fuse holder to pass disclosed that my SWAG choice of a mounting point did 
not clear the 3/4 alu corner rail adequately.  So I asked it for a .9 
diameter half circle for fuse holder nut clearance.  With the mill homed 
to x0.0,y0.0 about 1/8 from the edge of the rail, it worked perfectly.  

So about the only thing I haven't checked is giving it the co-ordinates 
from the on-screen dro as the starting XY.

When doing free hand work that needs to match up, I can see where it needs 
another check box, if at the end of a longer cut, one wants to make a 
turnaround cut, we could use a checkbox that says to offset the start 
point of the cut to be where its at now, doing that as opposed to using a 
preliminary move from where its at to the arc start point as it does now.  
I can visualize it as moving the starting XY we give it, to the midpoint 
of a chord line drawn from start to finish  then doing the g2 or g3 math. 
That would of course need some trig functions but I don't have enough 
python knowledge to even guess how that would be done in python.

With that checkbox added, I think it would qualify for the swiss army 
knife designation in code generators.

My $0.02.  Thank you.

Cheers, Gene Heskett
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene
US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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Re: [Emc-users] gedit tools-external tools-new missing

2014-09-06 Thread John Thornton
Gene,

I've uploaded version 1.6 of Arc Buddy and used it to create a path from 
a print. I used the tools  Arc Buddy way so it would insert the correct 
things for me. If you put a feed word in it prepends it to the G code.

JT

On 9/6/2014 5:22 AM, Gene Heskett wrote:
 On Friday 05 September 2014 12:25:07 John Thornton did opine
 And Gene did reply:
 Gene,

 How is Arc Buddy working for you?

 Do you see any need for any more enchantments?

 JT

 On 9/4/2014 1:26 PM, Gene Heskett wrote:
 On Thursday 04 September 2014 11:39:57 John Thornton did opine

 And Gene did reply:
 I added it to the wiki.

 http://wiki.linuxcnc.org/cgi-bin/wiki.pl?Simple_LinuxCNC_G-Code_Gene
 rat ors

 When you download arcbuddy15.py change the name to arcbuddy.py.

 JT

 On 9/4/2014 10:16 AM, Gene Heskett wrote:
 On Thursday 04 September 2014 10:57:49 John Thornton did opine

 And Gene did reply:
 Gene,

 Try Arc Buddy 1.5, I've incorporated the ability to use in Gedit
 and instructions on how to do so.

 JT
 And they work!  The only stumbling block was that the 'star' near the
 help button was actually a missing icon icon.  But clicking on it
 worked as expected.

 Thank you John.  A big improvement in its utility.

 Cheers, Gene Heskett
 I used it again last evening John, this time in copy/paste mode as I only
 needed to make one cut, to a frame rail of this psu box I am building,
 because I had walked up to the side of it with a stepped bit to make a
 hole for a fuse holder, and the edge of the last step that allowed the
 fuse holder to pass disclosed that my SWAG choice of a mounting point did
 not clear the 3/4 alu corner rail adequately.  So I asked it for a .9
 diameter half circle for fuse holder nut clearance.  With the mill homed
 to x0.0,y0.0 about 1/8 from the edge of the rail, it worked perfectly.

 So about the only thing I haven't checked is giving it the co-ordinates
 from the on-screen dro as the starting XY.

 When doing free hand work that needs to match up, I can see where it needs
 another check box, if at the end of a longer cut, one wants to make a
 turnaround cut, we could use a checkbox that says to offset the start
 point of the cut to be where its at now, doing that as opposed to using a
 preliminary move from where its at to the arc start point as it does now.
 I can visualize it as moving the starting XY we give it, to the midpoint
 of a chord line drawn from start to finish  then doing the g2 or g3 math.
 That would of course need some trig functions but I don't have enough
 python knowledge to even guess how that would be done in python.

 With that checkbox added, I think it would qualify for the swiss army
 knife designation in code generators.

 My $0.02.  Thank you.

 Cheers, Gene Heskett


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Re: [Emc-users] gedit tools-external tools-new missing

2014-09-06 Thread Gene Heskett
On Saturday 06 September 2014 07:15:11 John Thornton did opine
And Gene did reply:
 Gene,
 
 I've uploaded version 1.6 of Arc Buddy and used it to create a path
 from a print. I used the tools  Arc Buddy way so it would insert the
 correct things for me. If you put a feed word in it prepends it to the
 G code.

That doesn't show in the display although it is exported to gedit with it.  
Don't enter the leading F, I got two of them when I entered f10. You might 
change the prompt to say enter feed value.

And it would still need to have the XY centerpoint entered after 
calculating it by hand by moving the centerpoint anchor to a phantom point 
that results in the start point being exactly where it is according to 
reading the DRO.  For half circle turnarounds in the end of a groove, its 
fairly easy but it gets needs a sci calculator complex when the start 
and stop angles are not exactly on a 90 or 180 degree quadrant marker.

I would find the geometric center of the arc angle entered, then go up 
that angle by the radius of the entered diameter, and adjust the center 
X,Y entered to change that point to the point just calculated, using a sin 
or cos of the angle times the radius, add those to the entered staring XY, 
then do the rest of the math.  That way you can cut an arc for however 
many degrees you want that starts exactly where its at.  For loops to cut 
to depth, output the present dro data entry as a restore move to cut the 
next pass deeper, before or after the g2/3 move.

You might display this newly calculated center point found by this 
method as a mental error check to the user, but it will never need to be 
seen as a gcode entry.  The only reason to save it would be for use as the 
reset move when incorporated into a loop to depth.  Heck, if is a long 
slot that winds back up at the same point at the end of the loop, even 
that line of gcode is deletable gingerbread.

Am I making any sense here?
 
 JT
 
 On 9/6/2014 5:22 AM, Gene Heskett wrote:
  On Friday 05 September 2014 12:25:07 John Thornton did opine
  
  And Gene did reply:
  Gene,
  
  How is Arc Buddy working for you?
  
  Do you see any need for any more enchantments?
  
  JT
  
  On 9/4/2014 1:26 PM, Gene Heskett wrote:
  On Thursday 04 September 2014 11:39:57 John Thornton did opine
  
  And Gene did reply:
  I added it to the wiki.
  
  http://wiki.linuxcnc.org/cgi-bin/wiki.pl?Simple_LinuxCNC_G-Code_Ge
  ne rat ors
  
  When you download arcbuddy15.py change the name to arcbuddy.py.
  
  JT
  
  On 9/4/2014 10:16 AM, Gene Heskett wrote:
  On Thursday 04 September 2014 10:57:49 John Thornton did opine
  
  And Gene did reply:
  Gene,
  
  Try Arc Buddy 1.5, I've incorporated the ability to use in Gedit
  and instructions on how to do so.
  
  JT
  
  And they work!  The only stumbling block was that the 'star' near
  the help button was actually a missing icon icon.  But clicking on
  it worked as expected.
  
  Thank you John.  A big improvement in its utility.
  
  Cheers, Gene Heskett
  
  I used it again last evening John, this time in copy/paste mode as I
  only needed to make one cut, to a frame rail of this psu box I am
  building, because I had walked up to the side of it with a stepped
  bit to make a hole for a fuse holder, and the edge of the last step
  that allowed the fuse holder to pass disclosed that my SWAG choice
  of a mounting point did not clear the 3/4 alu corner rail
  adequately.  So I asked it for a .9 diameter half circle for fuse
  holder nut clearance.  With the mill homed to x0.0,y0.0 about 1/8
  from the edge of the rail, it worked perfectly.
  
  So about the only thing I haven't checked is giving it the
  co-ordinates from the on-screen dro as the starting XY.
  
  When doing free hand work that needs to match up, I can see where it
  needs another check box, if at the end of a longer cut, one wants to
  make a turnaround cut, we could use a checkbox that says to offset
  the start point of the cut to be where its at now, doing that as
  opposed to using a preliminary move from where its at to the arc
  start point as it does now. I can visualize it as moving the
  starting XY we give it, to the midpoint of a chord line drawn from
  start to finish  then doing the g2 or g3 math. That would of course
  need some trig functions but I don't have enough python knowledge to
  even guess how that would be done in python.
  
  With that checkbox added, I think it would qualify for the swiss army
  knife designation in code generators.
  
  My $0.02.  Thank you.
  
  Cheers, Gene Heskett
 
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[Emc-users] LinuxCNC 2.6.3 is released

2014-09-06 Thread Sebastian Kuzminsky
Another month, another LinuxCNC bugfix release.

This one's got some fixes for bugs that probably don't affect very many
people.  The most important ones are:

* The XHC-HB04 jog pendant should work out of the box on Wheezy now.
* External glade files should work better in gscreen and gmoccapy.  (If
you don't know what this means, it probably doesn't affect you!)

Also several less impactful fixes, and documentation improvements
(English and French).

A new feature was added: the Axis GUI has a new (optional) .ini option
that controls the default starting spindle speed:
[DISPLAY]DEFAULT_SPINDLE_SPEED.  Documentation for this new option is here:

http://www.linuxcnc.org/docs/2.6/html/config/ini_config.html#sub:DISPLAY-section


As always, my thanks go to the folks who tested and reported issues with
earlier releases, and to the folks who worked to fix those issues.  The
committers in 2.6.3 were:

Chris Morley
Chris Radek
Dewey Garrett
Francis Tisserant
Jeff Epler
John Thornton
Norbert Schechner
Sebastian Kuzminsky


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[Emc-users] Homing and restarting Lcnc problem

2014-09-06 Thread Tomaz T .
Suddenly I have problem with homing my z axis, as it reaches switch it back's 
off as it supposed to, but then it doesn't stop on programmed home offset 
instead it runs over it and keeps searching with its delatching velocity... 
Next problem occurred after update to 2.7.0 pre, as when I restart linuxcnc i'm 
getting error saying:
Debug file information:insmod: error inserting 
'/usr/realtime-2.6.32-122-rtai/modules/linuxcnc/hal_parport.ko': -1 Device or 
resource busymy5axis_load.hal:25: exit value: 1my5axis_load.hal:25: insmod 
failed, returned -1See the output of 'dmesg' for more information.2036

  
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Re: [Emc-users] Homing and restarting Lcnc problem

2014-09-06 Thread Tomaz T .
Commenting out  LP line in modules doesn't help, and also uncommenting install 
parport_pc /bin/true didn't in /etc/modprobe.d/linuxcnc.conf 



 
 Next problem occurred after update to 2.7.0 pre, as when I restart linuxcnc 
 i'm getting error saying:
 Debug file information:insmod: error inserting 
 '/usr/realtime-2.6.32-122-rtai/modules/linuxcnc/hal_parport.ko': -1 Device or 
 resource busymy5axis_load.hal:25: exit value: 1my5axis_load.hal:25: insmod 
 failed, returned -1See the output of 'dmesg' for more information.2036

  
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Re: [Emc-users] Homing and restarting Lcnc problem

2014-09-06 Thread Jeff Epler
On Sat, Sep 06, 2014 at 03:12:56PM +, Tomaz T. wrote:
 Next problem occurred after update to 2.7.0 pre, as when I restart
 linuxcnc i'm getting error saying:
 Debug file information:insmod: error inserting
 '/usr/realtime-2.6.32-122-rtai/modules/linuxcnc/hal_parport.ko': -1
 Device or resource busymy5axis_load.hal:25: exit value:
 1my5axis_load.hal:25: insmod failed, returned -1See the output of
 'dmesg' for more information.2036

Thanks for your report.

In master branch, I have made some changes regarding parallel port
registration in order to support uspace realtime.  I will test later
today whether my work caused this problem.  If so, I'll fix it.

Please remember that the master branch is for new and potentially
untested work, so instability like this occurs much more frequently than
in our stable release branches such as 2.6.x.

Jeff

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Re: [Emc-users] Homing and restarting Lcnc problem

2014-09-06 Thread Jeff Epler
I tested for the hal_parport device or resource busy problem but was
unable to reproduce it.

I tested on a debian 7 system recently installed from the hybrid.iso.  I
tested at a master branch revision which describes as
v2.6.3-659-gce43af0 (today's master branch) using a standalone test
script in the file pp.hal

loadrt hal_parport cfg=0
loadrt threads period1=100
loadrt not 
net x not.0.out = not.0.in parport.0.pin-01-out
addf not.0 thread1
addf parport.0.write thread1
start

which I ran multiple times in succession with

halrun pp.hal

I did not receive any errors in the terminal or in dmesg.

On my system, the install parport_pc /bin/true line is commented out
in /etc/modprobe.d/linuxcnc.conf, so hal_parport is working in
cooperatin with the linux parallel port driver.  My parallel port is on
a PCI card.

If you can, please test with the standalone hal script (modifying cfg=
if necessary) to see whether that produces the problem for you.  But the
most basic explanation (that I completely botched the unregistration
process for rtai when adding uspace) seems to be discounted at this
point.

Jeff

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Re: [Emc-users] Homing and restarting Lcnc problem

2014-09-06 Thread Gene Heskett
On Saturday 06 September 2014 12:00:20 Tomaz T. did opine
And Gene did reply:
 Commenting out  LP line in modules doesn't help, and also
 uncommenting install parport_pc /bin/true didn't
 in /etc/modprobe.d/linuxcnc.conf 
 
 
If the std linux parport driver is available, and udev loads it, the 
results are similar.  So if you have that driver in the 
/lib/modules/kernel-version tree, nuke it.  In the meantime, rmmod it if 
it shows up in an lsmod listing before you start linuxcnc.

This is a rather elderly problem if that is the problem, but it can still 
bite a new bee. 
  
 
  Next problem occurred after update to 2.7.0 pre, as when I restart
  linuxcnc i'm getting error saying: Debug file information:insmod:
  error inserting
  '/usr/realtime-2.6.32-122-rtai/modules/linuxcnc/hal_parport.ko': -1
  Device or resource busymy5axis_load.hal:25: exit value:
  1my5axis_load.hal:25: insmod failed, returned -1See the output of
  'dmesg' for more information.2036
 
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Cheers, Gene Heskett
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene
US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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Re: [Emc-users] Homing and restarting Lcnc problem

2014-09-06 Thread Jeff Epler
On Sat, Sep 06, 2014 at 03:21:01PM -0400, Gene Heskett wrote:
 On Saturday 06 September 2014 12:00:20 Tomaz T. did opine
 And Gene did reply:
  Commenting out  LP line in modules doesn't help, and also
  uncommenting install parport_pc /bin/true didn't
  in /etc/modprobe.d/linuxcnc.conf 
  
  
 If the std linux parport driver is available, and udev loads it, the 
 results are similar.

No, that has not been true for a long time now.

Since version 2.4.0 (2010), linuxcnc has by default cooperated with the
Linux parallel port drivers, so hal_parport and other parport-using
drivers generally do not interfere with or experience interference from
the kernel parport_pc driver.

For that reason, systems installed since that time have the modprobe.d
line that would disable parport_pc commented out by default.

One great advantage of this, which we have probably not evangelized hard
enough (or scrubbed away all documentation to the contrary), is the
ability to refer to parports by their linux numbering, not worrying
about I/O port addresses:
loadrt hal_parport cfg=0
points at the system's default parallel port, if linux detected one.
Super easy, and it even worked on my system where the only parport is a
PCI-E one!

Some people may still feel more comfortable with parport_pc not loaded.
This reduces the risk that some linux software (such as the printing
system) will touch the port, causing the attached CNC to do something
unexpected.  Those people can uncomment the line or take more drastic
measures if they prefer.  (best possible measure to take: a proper
physical estop chain so this doesn't happen even when somebody boots
windows 98 from cdrom or whatever crazy thing you might imagine)

Jeff

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Re: [Emc-users] Mixing BLDC and brushed motors

2014-09-06 Thread John Prentice (FS)
Greetings to anyone who compiles Mesa bitfiles

-Original Message-
From: Peter C. Wallace [mailto:p...@mesanet.com] 

On Thu, 4 Sep 2014, John Prentice (FS) wrote:

 Date: Thu, 4 Sep 2014 22:44:13 +0100
 From: John Prentice (FS) j...@castlewd.freeserve.co.uk
 Reply-To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 To: 'Enhanced Machine Controller (EMC)' 
 emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] Mixing BLDC and brushed motors
 snip
 Not sure if theres a standard bitfile for that but its easy 
 copy-paste a pinout up and make one

 I have a spare 7i40 so I think I ought to learn how to do this - I see 
 resources on the web that will start me going.

 Is ISE Webpack 9.2 still your preferred version for 5i20 and 5i22 
 (Spartan
 2) boards? What OS would you run it on - I feel concerned that it is 
 so old that it will give trouble on my Win 8.1 (64 bit) system. I can 
 run some Linux flavour in a V-Box to provide any environment to best suit
the app.

I think 10 is the latest that supports Spartan but 9.2 is my preferred
version (before they broke the editor)

The short question is: What is the best location for downloading Mesa
source?

The full story is:

Following the link on the 5i20 entry on the main website gets me to a source
ZIP which seems to have two files missing from the project (irqlogic.vhd and
dpll.vhd) and fails to synthesise - the log is in first half of attached
PDF.

A Google for  inputpinspermodule gets me to this post

http://tinyurl.com/o3h4lra

and Peter's link to

http://freeby.mesanet.com/hostmot2.zip

gets a source which, while still missing files (see screenshot at end of
attachment), will create a bitfile (for an arbitrary version) once one has
added  InputPinsPerModule.vhd to the library.

I want to be sure I am actually starting from the definitive source code
before I risk any changes to make a custom combination of features.

 TIA

John Prentice





JAP-ISE-troubles.pdf
Description: Adobe PDF document
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Re: [Emc-users] Rifling machine

2014-09-06 Thread Greg Bentzinger
First off I don't want to start a shouting war of Tastes Great vrs Less 
Filling.

As a (former) firearms manufacturer I researched barrel manufacturing methods 
in depth after being ask to reproduce a replacement barrel for a long since out 
of production item.

The Hook and pull (sine method) was developed back in the black powder days 
when steel was soft and bores were large. Keep in mind that one reason a single 
groove is cut has to do with chips in the bore. The cutter often takes less 
than .0002 per pass. Early machines could easily be hand powered, albeit a 
long monotonous process. Because of the time factor Enfield actual made some 
barrels with only 2 grooves. As bores got smaller 6.5mm became about the 
smallest bore that could be produced reliably with current materials. During 
WWI material science improved.

The cutter is often held straight in larger bores and all twist timing is done 
externally. Button rifling on the other hand relies on the angle of the flutes 
of the button to control twist rate. Button rifling is like a swaging operation 
because no cutting takes place. Broach rifling is like button rifling in that 
the twist is controlled by how the broach was ground, but the grooves are cut, 
not pressure formed.


If this were attempted with LCNC I think it is an application which begs for 
absolute encoder support. Any loss of position while in process would likely 
destroy both work piece and the cutter and cutter carrier unless machine was 
dis-assembled to allow removal of work and cutter assy together so tool could 
be backed out by hand.

The beauty of the original design is that short of taking a chuck key or wrench 
to the machine it is nearly impossible to get out of sync.

Greg Bentzinger


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Re: [Emc-users] Mixing BLDC and brushed motors

2014-09-06 Thread Peter C. Wallace
On Sat, 6 Sep 2014, John Prentice (FS) wrote:

 Date: Sat, 6 Sep 2014 22:51:51 +0100
 From: John Prentice (FS) j...@castlewd.freeserve.co.uk
 Reply-To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 To: 'Enhanced Machine Controller (EMC)' emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] Mixing BLDC and brushed motors
 
 Greetings to anyone who compiles Mesa bitfiles

 -Original Message-
 From: Peter C. Wallace [mailto:p...@mesanet.com]

 On Thu, 4 Sep 2014, John Prentice (FS) wrote:

 Date: Thu, 4 Sep 2014 22:44:13 +0100
 From: John Prentice (FS) j...@castlewd.freeserve.co.uk
 Reply-To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 To: 'Enhanced Machine Controller (EMC)'
 emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] Mixing BLDC and brushed motors
 snip
 Not sure if theres a standard bitfile for that but its easy
 copy-paste a pinout up and make one

 I have a spare 7i40 so I think I ought to learn how to do this - I see
 resources on the web that will start me going.

 Is ISE Webpack 9.2 still your preferred version for 5i20 and 5i22
 (Spartan
 2) boards? What OS would you run it on - I feel concerned that it is
 so old that it will give trouble on my Win 8.1 (64 bit) system. I can
 run some Linux flavour in a V-Box to provide any environment to best suit
 the app.

 I think 10 is the latest that supports Spartan but 9.2 is my preferred
 version (before they broke the editor)

 The short question is: What is the best location for downloading Mesa
 source?

 The full story is:

 Following the link on the 5i20 entry on the main website gets me to a source
 ZIP which seems to have two files missing from the project (irqlogic.vhd and
 dpll.vhd) and fails to synthesise - the log is in first half of attached
 PDF.

The latest source is http://www.mesanet.com/software/parallel/5i20.zip

/5i20/CONFIGS/HOSTMOT2/SOURCE/hostmot2.zip

(updated last thursday)

If there are any bugs with the project file, tell me and I will fix them


Peter Wallace
Mesa Electronics

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(='.'=) This is Bunny. Copy and paste bunny into your
()_() signature to help him gain world domination.


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