Re: [Emc-users] gcmc - 1.5.2

2014-12-01 Thread alex chiosso
Hi Bertho.
I'm following you since the beginning on this list and I've to say that
your work is really nice and professionally made .
I usually don't use cnc's for machining parts but to do material handling
or such so I need to make jumps within the G code (conditional or
unconditional) but the LCNC interpreter don't have this feature.
I've look at your instruction/functions sets but seem that in gcmc this
feature is missing too.
Is this because at the end of the conversion from gcmc to LCNC G code you
have to rely on LCNC G code interpreter , isn't it ?
Is there any way to improve this feature on gcmc ?
I hope I've expressed myself properly.

Alex

On Mon, Dec 1, 2014 at 12:46 AM, Gene Heskett ghesk...@wdtv.com wrote:

 On Sunday 30 November 2014 14:10:09 Bertho Stultiens did opine
 And Gene did reply:
  On 11/30/2014 03:46 PM, Gene Heskett wrote:
   On Sunday 30 November 2014 07:04:10 W. Martinjak did opine
  
   And Gene did reply:
   On 2014-11-27 15:46, Bertho Stultiens wrote:
   The updated documentation is online at:
 http://www.vagrearg.org/content/gcmc-into
  
   Should be:
   http://www.vagrearg.org/content/gcmc-intro
  
   Yes. is this very complete web page available in pdf for making dead
   tree copies? It would be bound and occupy the shelf beside the
   monitor in my case.
 
  Hm, no, not as such. But you could get the source html in the browser
  (from the distro or webpage) and do a Print to File as a Postscript
  file. Then run:
  $ ps2pdf -dOptimize=true -dEmbedAllFonts=true -sPAPERSIZE=a4 myfile.ps
  (or whatever papaer size you require) that will give you a myfile.pdf
  file. Then you can print that pdf on a printer using dead trees, bind
  it and put it on the shelf.
 
  However, it might be easier to save the html locally and read it
  locally in the browser or print it from your browser directly then ;-)

 Which is what I just did, and punched  mounted in a folder.  But in
 looking it over, it seems to me that writing what I want it to do in a new
 language, and then translating it into gcode adds more complexity than I
 would have just writing it in gcode in the first place. I have it in mind
 to have a couple vars in it which will be used as multipliers so I can
 control which set of these huge box fingers is being cut by inverting the
 shape of the cut in the y direction depending on whether a var is  1.
 or 0.0.  The tool offset for its diameter will be similarly added or
 subtracted in step with the current xstep count.  Once I get all the
 variables set up and assigned, this whole thing can be done in another
 15-20 lines of code in 2 loops, one to trace the fingers and one to
 increment the z depth. And to do the matching end pieces, just set the
 side to zero and the code will invert the y runs, and invert the tool
 radius so its added or subtracted from the current xtmp.  Finger joint fit
 will be by tweaking the tool radius, a tighter fit needed means I should
 up the tool radii a thou, or if too tight, reduce till its correct.  The
 fingers all get the corners radiused with a 1/4 round over bit so the
 side of the finger fits the bit radius at the inner end of the cut.

 Done right, these joints only need a drop of glue spread across the
 bottoms of the gully's between the fingers. Each finger will be drilled 
 countersunk, and a #6 pan head about 1.5 long will pull them together,
 hopefully before the glue sets up, and that means something slower than
 titebond III as its sets in 10 minutes too tight to squeeze it back out.
 Then the counter bore gets squared up with a punch I'll also have to make,
 and a teeny little pillow topped plug of Gabon ebony is glued  driven
 into the now punched out square screw hole to hide the screw.

 I'll have to make that tool because the counter bore needs to be flat
 bottomed, but I can pull the drill bit and reshape most any drill 
 countersink combo to do that.  The square punch I will have to make too.
 As  well as making the ebony plugs.  Almost $70 with shipping for a
 2x2x12 piece of that stuff! And I will have made sawdust out of, or used
 about 24 bd/ft of $12/ft mahogany by the time I reach for the stuff to
 make some of Sam's stuff for finish. Thats $300 for mahogany right there.
 Add in the rest of the period hardware from WhiteChapel, and if someone
 wants a copy its going to be circa $750 for it.  This one is for my better
 half.  Too late for our 25th anniversary on Tuesday the 2nd, but it will
 get done if I don't fall over first.

 Today is a good day, I woke up. :)

 Cheers, Gene Heskett
 --
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  soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 Genes Web page http://geneslinuxbox.net:6309/gene
 US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS


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[Emc-users] Tired of spending the entire day at the troubleshooting bench?

2014-12-01 Thread Mark Wendt
https://www.youtube.com/watch?v=fjmjYVNuLEE

;-)

 Mark
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Re: [Emc-users] Tired of spending the entire day at the troubleshooting bench?

2014-12-01 Thread Marius Liebenberg
Damn that is neat.

On 2014-12-01 12:13, Mark Wendt wrote:
 https://www.youtube.com/watch?v=fjmjYVNuLEE

 ;-)

   Mark
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Re: [Emc-users] Coolant filtering

2014-12-01 Thread John Thornton
Mine only has a fine screen in the tray under the band saw.

JT

On 11/28/2014 7:28 AM, Viesturs Lācis wrote:
 2014-11-28 14:55 GMT+02:00 John Thornton bjt...@gmail.com:
 On 11/28/2014 6:48 AM, andy pugh wrote:
 http://www.arceurotrade.co.uk/Catalogue/Machines-Accessories/Lathe-Accessories/Coolant-Accessories#16-Litre-Coolant-System-090-080-00090
 That's the exact same pump and tank that I have on my band saw...
 different color and label.

 Andy, thank you for the link! I was thinking about getting a kit like
 that, because overall cost of my experiments might exceed pricetag of
 such device. The problem was that I couldn't find any.

 John, what is your opinion about it? Do I need to add some filters on
 return hose?

 Viesturs

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Re: [Emc-users] Tired of spending the entire day at the troubleshooting bench?

2014-12-01 Thread andy pugh
On 1 December 2014 at 11:41, Marius Liebenberg mar...@mastercut.co.za wrote:
 Damn that is neat.

Now I have to spend all day interpreting an enormous data file of test
results :-)

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Re: [Emc-users] Coolant filtering

2014-12-01 Thread andy pugh
On 1 December 2014 at 02:05, Dave Cole linuxcncro...@gmail.com wrote:
 it is
 safe to drink in small quantities (seriously).

Not _that_ safe:
http://en.wikipedia.org/wiki/1985_diethylene_glycol_wine_scandal

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Re: [Emc-users] Tired of spending the entire day at the troubleshooting bench?

2014-12-01 Thread Mark Wendt
On Mon, Dec 1, 2014 at 7:47 AM, andy pugh bodge...@gmail.com wrote:

 On 1 December 2014 at 11:41, Marius Liebenberg mar...@mastercut.co.za
 wrote:
  Damn that is neat.

 Now I have to spend all day interpreting an enormous data file of test
 results :-)

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


There's a perl script for that.  ;-)

Mark
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Re: [Emc-users] EMC communication problem then motor start

2014-12-01 Thread Todd Zuercher
Then let her have it.  

It won't do her any good and it won't sell for much, (especially if it isn't 
working.)

Then buy it back at what ever auction she has to unload it at, for a fraction 
of its worth to you.


- Original Message -
From: Karlsson  Wang nicklas.karls...@karlssonwang.se
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Monday, December 1, 2014 12:46:40 AM
Subject: Re: [Emc-users] EMC communication problem then motor start

I found this http://www.x2y.com/publications/dcmotors/feb14-05.pdf document 
which may be useful for others, observe however it is written by the company 
who sell the GOOD components. The noise is there, it worked on the table but 
disturb communication on real, hopefully I will be able to test again this 
weekend. Biggest problem right now is my wife during divorse want four times as 
much for machine as I bought it for and she do not want me to have it.

Nicklas Karlsson



On Sun, 30 Nov 2014 20:51:06 -0500
Dave Cole linuxcncro...@gmail.com wrote:

 I've had a couple of installations where filters were required and in 
 both cases the problem was that the drives (servo drives recently, VFDs 
 previously) were pumping noise back into the AC line which got into the 
 other power supplies and or radiated onto the low voltage circuits and 
 caused problems.   In both cases input line filters mounted close to the 
 drives isolated the noisy drives from the rest of the control system.
 
 Most servo motor drive cables supplied with the servo drives are 
 shielded and those generally don't seem to cause problems however I try 
 and keep the encoder feedback cables as far apart from the motor cables 
 as practical - such as opposite sides of a cable tray etc.
 
 VFD motor cabling should be in their own conduit/metallic sealtite or in 
 sheilded cable.
 
 Dave
 
 On 11/27/2014 1:12 PM, Kirk Wallace wrote:
  On 11/27/2014 08:32 AM, Karlsson  Wang wrote:
  A small value capacitor decrease the problem so I guess the
  commutation spikes are the problem but driving a capacitive load is
  not good.
 
  Nicklas Karlsson
  (My general view on noise)
  One should not expect to simply run a wire from a signal source to an
  input in a machine environment and expect it to just work. Machines tend
  to be electrically and magnetically noisy, and signal inputs tend to
  have very high impedance. It's like the cable is a bottle and wind is a
  noise source. Wind going over the end of a bottle will create a sound
  which can drown out any sound you need to hear.
 
  To fix this one can reduce the noise and/or increase the sound level of
  the signal.
 
  I found that AC line filters on VFDs or any switching power supply is
  pretty much required. I had spindle encoder noise on the far side of my
  lathe which was cleared up using AC mains filters on the VFD power
  inputs and ferrite beads on the motor leads, thus reducing the noise
  source. Sometimes an AM radio or oscilloscope probe can be used to scan
  for noise sources, but I usually just add the filters anyway.
 
  After reducing noise sources, the susceptibility for the bottle or
  rather cable to be affected by noise can be addressed. Shielding is the
  most obvious approach, but more often, line conditioning is the real
  issue. A bottle will make sound due to a pressure wave, starting from
  the top of the bottle and travels down to the bottom and bounces back. A
  wire will do the same thing, and the source of the reflected wave could
  be the signal itself as well as noise. One way to stop the pressure wave
  from reflecting is to put a hole in the bottom, changing the bottle's
  bottom from high impedance to low. There are many ways to configure a
  wire to handle a signal, generally through termination and filtering.
  Much of this has been worked out already, so the methods for handling
  the type of cable being used should be studied and put into practice.
 
  Another way to deal with noise is to boost the signal above the noise
  level. That is why RS-232, RS-422/485 run with a much higher voltage
  than USB, SPI or I2C. RS-422/485 use two wires, one with a positive
  signal, the other with a negative version of the signal. Noise affects
  both wires the same way, but the difference stays the same, so the noise
  is ignored.
 
  So for each signal:
  What is the nature of the signal? (driver and input)
  What is the nature of the wire? (impedance, configuration, termination,
  filtering)
  What is the nature of the noise environment? (suppression, shielding)
  What method best addresses the above? (which industrial standard)
 
 
 
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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Todd Zuercher
Not the same chemical.  He said propylene glycol, which is used for frost 
proofing drinking water systems and is relatively innocuous.  Diethylene and 
ethylene glycol are poisonous.

- Original Message -
From: andy pugh bodge...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Monday, December 1, 2014 7:49:32 AM
Subject: Re: [Emc-users] Coolant filtering

On 1 December 2014 at 02:05, Dave Cole linuxcncro...@gmail.com wrote:
 it is
 safe to drink in small quantities (seriously).

Not _that_ safe:
http://en.wikipedia.org/wiki/1985_diethylene_glycol_wine_scandal

-- 
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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Marius Liebenberg

On 2014-12-01 14:49, andy pugh wrote:
 On 1 December 2014 at 02:05, Dave Cole linuxcncro...@gmail.com wrote:
 it is
 safe to drink in small quantities (seriously).
 Not _that_ safe:
 http://en.wikipedia.org/wiki/1985_diethylene_glycol_wine_scandal

Ok so now I know why they say a good bottle of sweet wine will keep you 
warmed up on a cold winters night. Its the anti-freeze :)

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Regards /Groete

Marius D. Liebenberg
+27 82 698 3251
+27 12 743 6064
QQ 1767394877


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Re: [Emc-users] Coolant filtering

2014-12-01 Thread andy pugh
On 1 December 2014 at 14:21, ToddZuercher zuerc...@embarqmail.com wrote:
 Not the same chemical.  He said propylene glycol, which is used for frost 
 proofing drinking water systems and is relatively innocuous.

Ah, yes, sorry.

http://en.wikipedia.org/wiki/Propylene_glycol#Safety_in_Humans

It sounds safer than unadulterated wine, in fact.

Wikipedia led me to http://en.wikipedia.org/wiki/Elixir_sulfanilamide
which is interesting, and does rather suggest that your FDA is
necessary.

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Re: [Emc-users] Tired of spending the entire day at the troubleshooting bench?

2014-12-01 Thread Dave Caroline
And it still didnt work...usual error it was not plugged it!

Dave

On 01/12/2014, Mark Wendt wendt.m...@gmail.com wrote:
 On Mon, Dec 1, 2014 at 7:47 AM, andy pugh bodge...@gmail.com wrote:

 On 1 December 2014 at 11:41, Marius Liebenberg mar...@mastercut.co.za
 wrote:
  Damn that is neat.

 Now I have to spend all day interpreting an enormous data file of test
 results :-)

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


 There's a perl script for that.  ;-)

 Mark
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Re: [Emc-users] gs2_vfd Hal component

2014-12-01 Thread Sebastian Kuzminsky
On 12/1/14 12:15 AM, Mark Johnsen wrote:
 Sebastian (and others) - thanks for the reply.  I have a little voice in my
 head since the Houston LinuxCNC Fest, Update manuals where you can...
   :-)

Yep :-)


 I'll make sure I get the cable pinout included in the manuals as I googled
 a 9-pin dsub serial port to determine if pin 2 or 3 is the Tx or Rx, only
 to find out after the fact that guessing would have been just as good as
 the google images of 9-pin dsubs have no consistency.  Some images show pin
 2 as Tx, some show pin 2 as Rx.  That's no help...

I think there are two things missing from the gs2_vfd manpage:

* A description of modbus register settings needed on the GS2.  This 
document probably has most of the info, but it should also be in the 
manpage: http://linuxcnc.org/docs/2.7/html/examples/gs2_example.html

* The pinout of the RJ-12 Serial Comm Port on the GS2.


A patch against 2.6 would be very welcome.  Let me know if i can give 
you any help with it.  :-)


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Re: [Emc-users] Tired of spending the entire day at the troubleshooting bench?

2014-12-01 Thread Kirk Wallace

On 12/01/2014 04:51 AM, Mark Wendt wrote:

On Mon, Dec 1, 2014 at 7:47 AM, andy pugh bodge...@gmail.com wrote:


On 1 December 2014 at 11:41, Marius Liebenberg mar...@mastercut.co.za
wrote:

Damn that is neat.


Now I have to spend all day interpreting an enormous data file of test
results :-)

--
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If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto



There's a perl script for that.  ;-)

Mark


HAL can do it too. I wrote a GladeVCP application and HAL component that 
automatically tests a control board. The component invokes a sequence of 
commands and checks for a response. You press start and it goes through 
the tests. If the response LEDs are all green at the end, then the board 
passes. There is also a manual mode for trouble shooting. The board goes 
on a partial bed-o-nails to make changing boards a little easier.

(The attached screen shot is of the Glade layout, so looks a little funky)

--
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Re: [Emc-users] Coolant filtering

2014-12-01 Thread dave

On 12/01/2014 04:49 AM, andy pugh wrote:
 On 1 December 2014 at 02:05, Dave Cole linuxcncro...@gmail.com wrote:
 it is
 safe to drink in small quantities (seriously).
 Not _that_ safe:
 http://en.wikipedia.org/wiki/1985_diethylene_glycol_wine_scandal

Case in point; in 1937 di-ethylene-glycol was used as a carrier for 
sulfanilamide in an elixir containing 10% sulfanilamide, 72% glycol and 
the balance water and flavor. That formulation resulted in 76 deaths and 
over a 100 made ill by the formulation.

Google - ethylene glycol gives toxicity and LD50.

Dave

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Re: [Emc-users] gs2_vfd Hal component

2014-12-01 Thread Kirk Wallace
On 11/30/2014 11:15 PM, Mark Johnsen wrote:
 Sebastian (and others) - thanks for the reply.  I have a little voice in my
 head since the Houston LinuxCNC Fest, Update manuals where you can...
   :-)

 I'll make sure I get the cable pinout included in the manuals as I googled
 a 9-pin dsub serial port to determine if pin 2 or 3 is the Tx or Rx, only
 to find out after the fact that guessing would have been just as good as
 the google images of 9-pin dsubs have no consistency.  Some images show pin
 2 as Tx, some show pin 2 as Rx.  That's no help...

For an RS-232 connection (with software handshake selected), there are 
only three wires used; Rx, Tx, and ground. The VFD manual shows the 
pin-out on the VFD side. There are plenty of sources for PC serial port 
pin-outs. You can unplug the VFD side and jumper the Rx and Tx pins to 
loop the signal back. Minicom can be used to send data and check for its 
echo.RS-485 gets more complecated, but can also be on a 9-pin D-sub. 
Modbus gets more complicated because you won't get a response until the 
link is working (there is a broadcast packet that can be handy). There 
are sniffers you can use to help troubleshoot, maybe WireShark? It has 
been a while since I have played with this, so I'm a bit rusty.


-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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Re: [Emc-users] Coolant filtering

2014-12-01 Thread dave

On 12/01/2014 06:21 AM, Todd Zuercher wrote:
 Not the same chemical.  He said propylene glycol, which is used for frost 
 proofing drinking water systems and is relatively innocuous.  Diethylene and 
 ethylene glycol are poisonous.

I do believe di-ethylene-glycol and ethylene glycol are the same thing.  
It is toxic because of the metabolic products whereas propylene glycol 
degrades to relatively non-toxic substances.

D

 - Original Message -
 From: andy pugh bodge...@gmail.com
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Sent: Monday, December 1, 2014 7:49:32 AM
 Subject: Re: [Emc-users] Coolant filtering

 On 1 December 2014 at 02:05, Dave Cole linuxcncro...@gmail.com wrote:
 it is
 safe to drink in small quantities (seriously).
 Not _that_ safe:
 http://en.wikipedia.org/wiki/1985_diethylene_glycol_wine_scandal



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Re: [Emc-users] gcmc - 1.5.2

2014-12-01 Thread Bertho Stultiens
On 12/01/2014 12:46 AM, Gene Heskett wrote:
 The updated documentation is online at:
   http://www.vagrearg.org/content/gcmc-into
 Should be:
 http://www.vagrearg.org/content/gcmc-intro
 Yes. is this very complete web page available in pdf for making dead
 tree copies? It would be bound and occupy the shelf beside the
 monitor in my case.
 Hm, no, not as such. But you could get the source html in the browser
 (from the distro or webpage) and do a Print to File as a Postscript
 file. Then run:
 $ ps2pdf -dOptimize=true -dEmbedAllFonts=true -sPAPERSIZE=a4 myfile.ps
 (or whatever papaer size you require) that will give you a myfile.pdf
 file. Then you can print that pdf on a printer using dead trees, bind
 it and put it on the shelf.
 However, it might be easier to save the html locally and read it
 locally in the browser or print it from your browser directly then ;-)
 
 Which is what I just did, and punched  mounted in a folder.  But in 
 looking it over, it seems to me that writing what I want it to do in a new 
 language, and then translating it into gcode adds more complexity than I 
 would have just writing it in gcode in the first place.

Well, that is a matter of opinion, I guess. It is often easier to revert
to old habits instead of learning new tricks. I know because I tend to
do that too all too often (boy I feel old now ;-)

The point being, using a new language means thinking at a different
level of abstraction, which is always a steep learning curve.

Speaking for my self, I just got fed up with plain gcode's archaics and
wanted more structure.


 I have it in mind 
 to have a couple vars in it which will be used as multipliers so I can 
 control which set of these huge box fingers is being cut by inverting the 
 shape of the cut in the y direction depending on whether a var is  1. 
 or 0.0.
... [snip] ...

Wow, you lost me there.


 Today is a good day, I woke up. :)

This I can relate to :-)


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Re: [Emc-users] gcmc - 1.5.2

2014-12-01 Thread Bertho Stultiens
On 11/30/2014 11:08 PM, TZ(Paypal) wrote:
 Have you considered doing a YouTube video that shows how gcmc is
 used? If you include CNC and Gcode in the title, I think you will get
 a lot of exposure.
 For example, take a look at the following video. He already has 5600+
 views since Nov. 6th 2014. https://www.youtube.com/watch?v=CJFp9YjDqiY

Well, considered, yes, but have no clue what or how to demonstrate.
Also, it looks easy to make a video, but it is actually a lot of work
and I'm not that good at visual media.

I certainly see the point in doing so, which is why I wrote the intro
document. I'd like to write more, but I have no current projects to use
as an inspiration to go through all the movements.

Maybe all I have is bad excuses...


 Besides, doing a video will take some of the mystery out of gcmc, for
 those people who might not know quite what it is, and the power of
 it. I'm a C programmer, so I recognized the power of gcmc
 immediately. :)

Well, yes, gcmc is a paradigm shift from plain gcode. That leap is
easiest to see for those who have coded before in similar languages. New
paradigs take time to be incorporated into the general knowledge base to
be seen as the way to do it.

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Re: [Emc-users] gcmc - 1.5.2

2014-12-01 Thread Bertho Stultiens
On 12/01/2014 09:08 AM, alex chiosso wrote:
 I'm following you since the beginning on this list and I've to say
 that your work is really nice and professionally made.

I try to bo my best ;-)


 I usually don't use cnc's for machining parts but to do material
 handling or such so I need to make jumps within the G code
 (conditional or unconditional) but the LCNC interpreter don't have
 this feature. I've look at your instruction/functions sets but seem
 that in gcmc this feature is missing too.
 Is this because at the end of the conversion from gcmc to LCNC G code
 you have to rely on LCNC G code interpreter , isn't it ? Is there any
 way to improve this feature on gcmc ?

I do not understand what you mean by jumps. All CNC machines use
turtle graphics in 2D, 3D, 4D, etc. Gcmc is an abstract way to program
the path of the turtle (mill) based on fairly standard math
descriptions (vectors).

CNC machines cannot physically jump. Well, they might do that, but that
would not be a good thing, I guess.

Can you give me an example when you want to jump and what that
actually means for you? My guess is that you can use sub-routines to
encapsulate functional routines for your handling machine and bind
them together in conditional/uncoditional way.

However, if you have (complex) feedback from your machine to decide what
to do next, then you will find it difficult to use gcmc. It could be
solved by using a different backend in gcmc to do other interactions,
but that requires some development work and would depend highly on the
application.


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Re: [Emc-users] gcmc - 1.5.2

2014-12-01 Thread alex chiosso
Hi Bertho .
Thanks for the reply.
This is an abstract of a post (that I opened a couple of months ago) on the
conditional-unconditional nc program flow control .

  USA brand CNC manufacturer (Delta Tau PMAC-NC Pro2
 http://www.deltatau.com/manuals/pdfs/PMAC-NC%20Pro2.pdf) and they use
 GOTO as a standard function for the NC program control into parametric
 programming FANUC style .
 And they declare :
 To maintain FANUC compatibility, this form of a conditional expression
 should be adhered to.
 GOTO expressions goto can be followed by an expression 

I used the term jumps because you already use an instruction called
goto .
So to be not ambiguous I used a different term to express myself.

Alex


On Mon, Dec 1, 2014 at 6:11 PM, Bertho Stultiens ber...@vagrearg.org
wrote:

 On 12/01/2014 09:08 AM, alex chiosso wrote:
  I'm following you since the beginning on this list and I've to say
  that your work is really nice and professionally made.

 I try to bo my best ;-)


  I usually don't use cnc's for machining parts but to do material
  handling or such so I need to make jumps within the G code
  (conditional or unconditional) but the LCNC interpreter don't have
  this feature. I've look at your instruction/functions sets but seem
  that in gcmc this feature is missing too.
  Is this because at the end of the conversion from gcmc to LCNC G code
  you have to rely on LCNC G code interpreter , isn't it ? Is there any
  way to improve this feature on gcmc ?

 I do not understand what you mean by jumps. All CNC machines use
 turtle graphics in 2D, 3D, 4D, etc. Gcmc is an abstract way to program
 the path of the turtle (mill) based on fairly standard math
 descriptions (vectors).

 CNC machines cannot physically jump. Well, they might do that, but that
 would not be a good thing, I guess.

 Can you give me an example when you want to jump and what that
 actually means for you? My guess is that you can use sub-routines to
 encapsulate functional routines for your handling machine and bind
 them together in conditional/uncoditional way.

 However, if you have (complex) feedback from your machine to decide what
 to do next, then you will find it difficult to use gcmc. It could be
 solved by using a different backend in gcmc to do other interactions,
 but that requires some development work and would depend highly on the
 application.


 --
 Greetings Bertho

 (disclaimers are disclaimed)


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Re: [Emc-users] Tired of spending the entire day at the troubleshooting bench?

2014-12-01 Thread Jon Elson
On 12/01/2014 04:13 AM, Mark Wendt wrote:
 https://www.youtube.com/watch?v=fjmjYVNuLEE


Never seen this used on stuffed boards!  It is pretty common 
for low-volume
PC board fabs to use flying probe testers to check the bare 
boards for
shorts and opens.

Jon

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Re: [Emc-users] gcmc - 1.5.2

2014-12-01 Thread Jon Elson
On 12/01/2014 11:11 AM, Bertho Stultiens wrote:
 All CNC machines use turtle graphics in 2D, 3D, 4D, etc.
No, turtle graphics is a scheme where the coordinate system is
centered on the turtle, and everything is relative to which way
the turtle is pointing now.  So, if the turtle makes a 90 degree
turn to the left, and then moves forward, it will go in a 
different
direction than it would have before turning.  So, the only 
operations
permitted are turning left or right by some angle, and 
moving forward
in whatever way the turtle is pointing.

Most CNC machines have a fixed coordinate system, with an X
axis, and a Y (or Z) axis that is 90 degrees to the X.  
There is no
operation to turn left or right, and a +X move will always be in
the same direction.

Jon

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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Bruce Layne

On 12/01/2014 10:04 AM, andy pugh wrote:
 Wikipedia led me to http://en.wikipedia.org/wiki/Elixir_sulfanilamide 
 which is interesting, and does rather suggest that your FDA is necessary. 

The FDA now does little to ensure product safety, but they do add 
millions to the cost of drug development.  They refer to the large 
pharmaceutical companies as our customers in internal documents. 
They're essentially a big government bureaucracy that has formed a 
symbiotic relationship with large pharmaceutical companies.  The FDA 
bureaucracy benefits as their government jobs are justified, and Big 
Pharma benefits by having a barrier to entry for smaller competitors 
that are unable to run the expensive and convoluted FDA regulatory maze.

In the above example, the large pharmaceutical company Massengill paid a 
very small fine for negligently marketing their sulfanilamide product 
that killed a hundred people (many of them were children). The small 
fine was levied because the product was marketed as an elixir but 
contained no alcohol.  Apparently, there was no fine for including a 
toxic substance that killed people.

But things got better after the FDA, and the FDA approved products were 
safe.  Right?  The list of unsafe drugs approved by the FDA would fill 
an encyclopedia.  Here is but one gruesome example.

http://en.wikipedia.org/wiki/Thalidomide#Birth_defects_crisis

In the US, you're likely to see a vaguely worded televised ad during the 
evening news, urging you to ask your doctor if Xycomax may be right for 
you.  The FDA prohibits drug companies from marketing directly to 
consumers, but Big Pharma spends BILLIONS every year on 
direct-to-consumer ads, but they need to be properly vague, with an 
entire industry of lawyers and marketing agents to facilitate these 
ads.  Two weeks later, you'll see a televised ad, after midnight, with 
some sleazy lawyer.  Have you taken Xycomax and had kidney failure, 
hair loss, or depression?  Call us and we can get you a big check!  For 
all of the justifiable complaining about ambulance chasing lawyers and 
their rip-off class action lawsuits where the victims get pennies and 
the lawyers get millions, these weasel lawyers do more to ensure the 
safety of drugs marketed in the US than the FDA.


On 12/01/2014 11:28 AM, dave wrote:
 I do believe di-ethylene-glycol and ethylene glycol are the same thing.

Nope.

Ethylene glycol - C_2 H_6 O_2
http://en.wikipedia.org/wiki/Ethylene_glycol


Diethylene glycol - C_4 H_10 O_3
http://en.wikipedia.org/wiki/Diethylene_glycol


Back On Topic:

A few of the hobby and small business entrepreneur machinists on YouTube 
(Grimsmo Knives, Tactical Keychains, WarMachine) are posting videos of 
improvements they've made to their coolant systems. Typically, the 
coolant drains through one or two settling tanks where the big chips are 
removed.  There is often a coarse filter, sometimes a fine screen, and 
sometimes a disposable 5 gallon bucket paint strainer.  Next in line is 
a high pressure pump, often a Little Giant pond pump.  After the pump is 
a whole house water filter (search Amazon.com for examples) to catch 
the fine chips that pass through the pump, to prevent the tiny chips in 
the flood coolant from being re-cut and reducing the life of carbide 
tooling. a 20 micron filter provides good filtration for this purpose 
without too much pressure drop.  Apparently, Qualichem synthetic 
coolants are well regarded.

http://www.qualichem.com/metalworking-fluids





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Re: [Emc-users] gcmc - 1.5.2

2014-12-01 Thread andy pugh
On 1 December 2014 at 16:58, Bertho Stultiens ber...@vagrearg.org wrote:
 Well, yes, gcmc is a paradigm shift from plain gcode. That leap is
 easiest to see for those who have coded before in similar languages.

I am not suggesting that you (or anyone) should do this, but it would
be a logical extension to eliminate the G-code phase, and use a
different interpreter to convert the gcmc code directly to machine
motion primitives.

There are other competitor codes to G-code which have failed to
replace it, however, and adding another to the list would probably be
frustrating.

-- 
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Re: [Emc-users] Coolant filtering

2014-12-01 Thread andy pugh
It probably wouldn't be too hard to create something like this:
http://img.directindustry.com/images_di/photo-g/coolant-filter-machine-tools-industrial-14589-3775093.jpg

When the float floats, then the switch advances the mesh conveyor and
moves a clean section of filter into place.
On the ones I have seen the used filter mat and chips end up in a bin,
so this is probably best as a second-stage filter after a settling
tank.


-- 
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http://www.ifixit.com/Manifesto

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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Eric Keller
our machine uses cloth filter bags on the return.  McMaster sells them in
the U.S.  Don't see the bowl we have on the McMaster site, I thought they
sold one like it.  It's really a strainer basket

On Mon, Dec 1, 2014 at 1:09 PM, andy pugh bodge...@gmail.com wrote:

 It probably wouldn't be too hard to create something like this:

 http://img.directindustry.com/images_di/photo-g/coolant-filter-machine-tools-industrial-14589-3775093.jpg

 When the float floats, then the switch advances the mesh conveyor and
 moves a clean section of filter into place.
 On the ones I have seen the used filter mat and chips end up in a bin,
 so this is probably best as a second-stage filter after a settling
 tank.


 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


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Re: [Emc-users] Coolant filtering

2014-12-01 Thread TJoseph Powderly
On 12/01/2014 12:34 PM, Eric Keller wrote:
 our machine uses cloth filter bags on the return.  McMaster sells them in
 the U.S.  Don't see the bowl we have on the McMaster site, I thought they
 sold one like it.  It's really a strainer basket

 On Mon, Dec 1, 2014 at 1:09 PM, andy pugh bodge...@gmail.com wrote:

 It probably wouldn't be too hard to create something like this:

 http://img.directindustry.com/images_di/photo-g/coolant-filter-machine-tools-industrial-14589-3775093.jpg

 When the float floats, then the switch advances the mesh conveyor and
 moves a clean section of filter into place.
 On the ones I have seen the used filter mat and chips end up in a bin,
 so this is probably best as a second-stage filter after a settling
 tank.


 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


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the best filtration we ever found was
time
it'll settle out
we tried centrifuges and sand filters,
ceramic disc and micron paper filter
time worked best
its just slow

next best was
slowly turn a corner
as fluid changes direction, particles drop out of the flow
we used many concentric LOW pools ( 20mm to 30 mm )
each overflowing into next, flow rate incredible slow
this is just big, lotsa floor space

and then there's always
cow magnets
http://www.westpointfarmvets.co.uk/cowmagnets/
goto agri-store and buy a bag
put in take near outflow
clean 'em off once in a while

regards
TomP tjtr33

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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Viesturs Lācis
2014-12-01 21:41 GMT+02:00 TJoseph Powderly tjt...@gmail.com:

 and then there's always
 cow magnets
 http://www.westpointfarmvets.co.uk/cowmagnets/
 goto agri-store and buy a bag
 put in take near outflow
 clean 'em off once in a while


But that works only for ferrous-based materials - steel etc.

Viesturs

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Re: [Emc-users] gcmc - 1.5.2

2014-12-01 Thread Bertho Stultiens
On 12/01/2014 06:25 PM, alex chiosso wrote:
 This is an abstract of a post (that I opened a couple of months ago) on the
 conditional-unconditional nc program flow control .
  USA brand CNC manufacturer (Delta Tau PMAC-NC Pro2
 http://www.deltatau.com/manuals/pdfs/PMAC-NC%20Pro2.pdf) and they use
 GOTO as a standard function for the NC program control into parametric
 programming FANUC style .
 And they declare :
 To maintain FANUC compatibility, this form of a conditional expression
 should be adhered to.
 GOTO expressions goto can be followed by an expression 
 I used the term jumps because you already use an instruction called
 goto .
 So to be not ambiguous I used a different term to express myself.

I guess you mean the programming construct go to.

For gcmc, the goto(arg) function translates to rapid move to position
arg, which has nothing at all to do with the language construct go to.

If my interpretation is the case, then read on, else please elaborate.

First of all, you may want to google Go To Considered Harmful. The
argument is that a structured language should not have an explicit go to
functionalty to alter program flow.

In general, I subscribe to that sentiment, in which a structured
language, like gcmc, never should allow to alter the program flow in
unexpected ways. The language's control statements (if, while, for,
repeat, etc.) already allow for the required flexibility in program
flow-control.


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Re: [Emc-users] EMC communication problem then motor start

2014-12-01 Thread Stuart Stevenson
After this problem has some type of resolution you must remember

If it has tits or wheels it will cost money and cause problems. :)

On Mon, Dec 1, 2014 at 8:03 AM, Todd Zuercher zuerc...@embarqmail.com
wrote:

 Then let her have it.

 It won't do her any good and it won't sell for much, (especially if it
 isn't working.)

 Then buy it back at what ever auction she has to unload it at, for a
 fraction of its worth to you.


 - Original Message -
 From: Karlsson  Wang nicklas.karls...@karlssonwang.se
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Sent: Monday, December 1, 2014 12:46:40 AM
 Subject: Re: [Emc-users] EMC communication problem then motor start

 I found this http://www.x2y.com/publications/dcmotors/feb14-05.pdf
 document which may be useful for others, observe however it is written by
 the company who sell the GOOD components. The noise is there, it worked on
 the table but disturb communication on real, hopefully I will be able to
 test again this weekend. Biggest problem right now is my wife during
 divorse want four times as much for machine as I bought it for and she do
 not want me to have it.

 Nicklas Karlsson



 On Sun, 30 Nov 2014 20:51:06 -0500
 Dave Cole linuxcncro...@gmail.com wrote:

  I've had a couple of installations where filters were required and in
  both cases the problem was that the drives (servo drives recently, VFDs
  previously) were pumping noise back into the AC line which got into the
  other power supplies and or radiated onto the low voltage circuits and
  caused problems.   In both cases input line filters mounted close to the
  drives isolated the noisy drives from the rest of the control system.
 
  Most servo motor drive cables supplied with the servo drives are
  shielded and those generally don't seem to cause problems however I try
  and keep the encoder feedback cables as far apart from the motor cables
  as practical - such as opposite sides of a cable tray etc.
 
  VFD motor cabling should be in their own conduit/metallic sealtite or in
  sheilded cable.
 
  Dave
 
  On 11/27/2014 1:12 PM, Kirk Wallace wrote:
   On 11/27/2014 08:32 AM, Karlsson  Wang wrote:
   A small value capacitor decrease the problem so I guess the
   commutation spikes are the problem but driving a capacitive load is
   not good.
  
   Nicklas Karlsson
   (My general view on noise)
   One should not expect to simply run a wire from a signal source to an
   input in a machine environment and expect it to just work. Machines
 tend
   to be electrically and magnetically noisy, and signal inputs tend to
   have very high impedance. It's like the cable is a bottle and wind is a
   noise source. Wind going over the end of a bottle will create a sound
   which can drown out any sound you need to hear.
  
   To fix this one can reduce the noise and/or increase the sound level of
   the signal.
  
   I found that AC line filters on VFDs or any switching power supply is
   pretty much required. I had spindle encoder noise on the far side of my
   lathe which was cleared up using AC mains filters on the VFD power
   inputs and ferrite beads on the motor leads, thus reducing the noise
   source. Sometimes an AM radio or oscilloscope probe can be used to scan
   for noise sources, but I usually just add the filters anyway.
  
   After reducing noise sources, the susceptibility for the bottle or
   rather cable to be affected by noise can be addressed. Shielding is the
   most obvious approach, but more often, line conditioning is the real
   issue. A bottle will make sound due to a pressure wave, starting from
   the top of the bottle and travels down to the bottom and bounces back.
 A
   wire will do the same thing, and the source of the reflected wave could
   be the signal itself as well as noise. One way to stop the pressure
 wave
   from reflecting is to put a hole in the bottom, changing the bottle's
   bottom from high impedance to low. There are many ways to configure a
   wire to handle a signal, generally through termination and filtering.
   Much of this has been worked out already, so the methods for handling
   the type of cable being used should be studied and put into practice.
  
   Another way to deal with noise is to boost the signal above the noise
   level. That is why RS-232, RS-422/485 run with a much higher voltage
   than USB, SPI or I2C. RS-422/485 use two wires, one with a positive
   signal, the other with a negative version of the signal. Noise affects
   both wires the same way, but the difference stays the same, so the
 noise
   is ignored.
  
   So for each signal:
   What is the nature of the signal? (driver and input)
   What is the nature of the wire? (impedance, configuration, termination,
   filtering)
   What is the nature of the noise environment? (suppression, shielding)
   What method best addresses the above? (which industrial standard)
  
  
 
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Re: [Emc-users] gcmc - 1.5.2

2014-12-01 Thread Bertho Stultiens
On 12/01/2014 06:52 PM, Jon Elson wrote:
 All CNC machines use turtle graphics in 2D, 3D, 4D, etc.
 No, turtle graphics is a scheme where the coordinate system is 
 centered on the turtle, and everything is relative to which way the
 turtle is pointing now. So, if the turtle makes a 90 degree turn to
 the left, and then moves forward, it will go in a different direction
 than it would have before turning. So, the only operations permitted
 are turning left or right by some angle, and moving forward in
 whatever way the turtle is pointing.

That I would call a semantic interpretation. Whether you turn the turtle
or the coordinate system is a matter of frame of reference, which,
mathematically, is a simple trick. The distinction is IMO irrelevant as
you can always define the exact transformation matrix to any frame of
reference (and we are not going to come close to speed c).

Your assertion does not hold entirely, because some machines have a
rotational axis, which alter the coordinate system, as seen from the
object under construction.

The point of turtle graphics is that the the point-of-operation is a
continuous and uninterrupted curve (in the zero order; derivatives may
be discontinuous). A milling bit does not magically appear/disappear at
the operator's whim and will thus follow a continuous path in the zero
order with respect to the object.

(let us not split hairs on doing tool-changes)


 Most CNC machines have a fixed coordinate system, with an X axis, and
 a Y (or Z) axis that is 90 degrees to the X. There is no operation to
 turn left or right, and a +X move will always be in the same
 direction.

Actually, the /machine/ usually has a fixed frame of reference. The
programmer is welcome to use a different one as long as it is ultimately
translated to the machine's coordinate system. As I said, it is a matter
of frame of reference.

-- 
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Re: [Emc-users] gcmc - 1.5.2

2014-12-01 Thread Bertho Stultiens
On 12/01/2014 07:01 PM, andy pugh wrote:
 On 1 December 2014 at 16:58, Bertho Stultiens ber...@vagrearg.org wrote:
 Well, yes, gcmc is a paradigm shift from plain gcode. That leap is
 easiest to see for those who have coded before in similar languages.
 I am not suggesting that you (or anyone) should do this, but it would
 be a logical extension to eliminate the G-code phase, and use a
 different interpreter to convert the gcmc code directly to machine
 motion primitives.

I'd like that very much, replacing gcode with another top-level
language. But the language should be developed far enough and have a
good and broad userbase to be viable.


 There are other competitor codes to G-code which have failed to
 replace it, however, and adding another to the list would probably be
 frustrating.

Indeed, if the effort goes lost in the infinite bitstream, then it would
be frustrating. Therefore, building a stable and solid userbase is the
first part that should be established. Broader use would also develop
the language more to be as expressive as necessary for general purpose
operation.

The real point here is that broader use requires publishing it to a
wider (targeted) audience. CNC machining is not my area of expertise (I
am a noob in that respect) and come from electronics and computer
science. So getting in touch with and convincing an unfamiliar group of
people of my ideas is hard for me. Finding the right outlets and
speaking the right language is a hurdle.


-- 
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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Jack Coats
Propylene Glycol is anhydrous (naturally without water), absorbs water even
from the air.  It holds more heat in a 50-50 mixture with water, but if you
are trying to keep all rust out, you want it in anhydrous (without water)
from.
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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Jon Elson
On 12/01/2014 11:55 AM, Bruce Layne wrote:
 But things got better after the FDA, and the FDA approved 
 products were safe. Right? The list of unsafe drugs 
 approved by the FDA would fill an encyclopedia. Here is 
 but one gruesome example. 
 http://en.wikipedia.org/wiki/Thalidomide#Birth_defects_crisis
The FDA never approved use of Thalidomide in the US.  
Practically all
US cases of birth defects from it were from mothers who were in
Europe when it was in widespread use.

Jon

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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Dave Cole
On 12/1/2014 8:51 PM, Jack Coats wrote:
 Propylene Glycol is anhydrous (naturally without water), absorbs water even
 from the air.  It holds more heat in a 50-50 mixture with water, but if you
 are trying to keep all rust out, you want it in anhydrous (without water)
 from.
 --

Didn't know that.   It is interesting stuff.   Apparently it is also a 
food additive which seems very strange.
It seems somewhat slippery but it doesn't seem to be a problem with my 
bandsaw drive wheel as the blade doesn't seem to slip on the steel wheel.

Dave

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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Dave Cole
On 12/2/2014 12:07 AM, Jack Coats wrote:
 Yea, Propylene Glycol also is poisonous to dogs and cats (and probably
 people if you drink it straight).  It evidently tastes sweet, but more than
 a tiny bit can be fatal.  So keep your coolant tub covered and clean up
 spills before your shop animal does it for you.

 Yes, it is a food additive, it evidently absorbs extra water in food,
 cosmetics and medicines.  It just isn't on the condiment shelf in my wife's
 kitchen!  It is also put on tobacco, and used in 'smokeless cigarettes',
 food wrappers, and other things.

 It is considered an 'environmentally safe' coolant for cars, because it
 breaks down in sunlight to innocuous stuff.  In open air it breaks down in
 24-50 hours or so half life (think of it as if left out in the open, every
 2 days have of it dissipates, and of what is left, each 2 days half of what
 is left dissipates into the environment), or in a week if in a water/dirt
 environment.  If it breaks down in water, it can remove some of the
 dissolved oxygen (leading to fish kills and the such).

 (I got most of my info from USDA web site and wikipedia.  I also have used
 it on a log building to help preserve it (since it absorbs water keeping
 down fungus that grows on wood that instigates wood rot, I also dissolved
 borax in it as a fungicide too.  Together they are pretty effective.).
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RV Antifreeze must be somewhat different as I haven't seen it breakdown 
at all.  Even after years sitting in a coolant tank. Perhaps they 
stabilize it somehow?
The stuff comes that flushes out of the RV water system (in my trailer) 
just makes the water taste nasty until it is well flushed but it beats 
frozen pipes.

Dave

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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Gregg Eshelman
On 12/1/2014 8:13 PM, Jon Elson wrote:
 On 12/01/2014 11:55 AM, Bruce Layne wrote:
 But things got better after the FDA, and the FDA approved
 products were safe. Right? The list of unsafe drugs
 approved by the FDA would fill an encyclopedia. Here is
 but one gruesome example.
 http://en.wikipedia.org/wiki/Thalidomide#Birth_defects_crisis

 The FDA never approved use of Thalidomide in the US.
 Practically all
 US cases of birth defects from it were from mothers who were in
 Europe when it was in widespread use.

It's been re-approved in some places but only for use after the first 
trimester. I've also read some theory that rather than causing the 
undeveloped limbs it prevented natural miscarriages of deformed fetuses.

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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Gregg Eshelman
On 12/1/2014 10:33 PM, Dave Cole wrote:

 RV Antifreeze must be somewhat different as I haven't seen it breakdown
 at all.  Even after years sitting in a coolant tank. Perhaps they
 stabilize it somehow?
 The stuff comes that flushes out of the RV water system (in my trailer)
 just makes the water taste nasty until it is well flushed but it beats
 frozen pipes.

Easier to connect an air hose to the drain valve on the RV's water 
heater then open each faucet in turn, starting with closest to the 
heater. Don't forget to also have someone hold down the foot pedal on 
the loo.

Finish by opening all faucets and step on the loo pedal. Always seems to 
get a bit more water out. Dump some antifreeze in the sink traps, just 
to keep any holding tank smells out.

No water in the system to freeze and no need to flush the antifreeze out 
in the spring.


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