Re: [Emc-users] Docs clarification needed.

2012-02-07 Thread andy pugh
On 7 February 2012 08:31, gene heskett ghesk...@wdtv.com wrote:
 Anybody here know of a supplier for carbide drills in teeny wire sizes?

eBay?
http://www.ebay.com/itm/25-Micro-Carbide-Drill-Bits-Bit-PCB-Jewelry-CNC-/330683481262


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Re: [Emc-users] Docs clarification needed.

2012-02-07 Thread Peter Blodow
Gene,
you are probably using green glass fiber enforced epoxi board. For just 
that reason I am using the good old brown Pertinax material (phenol 
hardened resin paper board), whatever it may be named in the US. Normal 
cheap HSS drills last forever unless they break.

Peter Blodow

gene heskett schrieb:
 On Tuesday, February 07, 2012 01:14:47 AM andy pugh did opine:

   
 On 6 February 2012 12:40, Erik Christiansen dva...@internode.on.net 
 
 wrote:
   
 Gene, remembering your post about distaste for the tool table, Andy's
 opening sentence might put you off what seems a good suggestion,
 further down.
   
 Perhaps I should have been more clear that I was talking about the
 internal tool-length state rather than the tool file.
 Having said that, I use the tool table, but I never _edit_ the tool
 table. I use touch-off into the tool table which is an automated
 version of G10 Ln
 

 Late reply, sorry.  Been carving code  nursing my back.

 I have it about 80% working, and it looks like it will in fact work well.

 But I separated the TLO function and the top/bottom offset function, using 
 G43.1 z# to apply the TLO, then for the X offset, setting G10 L2 p2 #result 
 from hole probe, then switching to the G55 co-ordinate system to do the 
 bottom side work.  I say about 80% because I need to find some carbide 
 drill bits in suitable sizes because an HSS drill bit seems only capable of 
 drilling about 10 holes halfway through the board without getting so dull 
 the copper is burred up for 5 thou around the hole.  Topping that off, I 
 used a deicer repair kit to add some robustness to the registration hole, 
 which worked well, but when I was working on the same function for the 
 bottom of the board, a ^% typu drug the probe sideways about 20 thou, 
 wrecking the hole.  The rest of the board looks well once the burrs were 
 polished away, so I've set the G54-55 stuff up, and left it running, and 
 will see if I can iso-etch the bottom tomorrow and have one usable board.  
 I have more pcb material I can cut, but I'll have to find some more better 
 drills to do any more of them.

 For stuff like this, it seems I should just buy an index of #10 to #70 
 carbide drills, but so far all I have found in the catalogs are TiN HSS 
 stuff.

 Anybody here know of a supplier for carbide drills in teeny wire sizes?

 Cheers, Gene
   


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Re: [Emc-users] Docs clarification needed.

2012-02-07 Thread Jon Elson
gene heskett wrote:

 For stuff like this, it seems I should just buy an index of #10 to #70 
 carbide drills, but so far all I have found in the catalogs are TiN HSS 
 stuff.

 Anybody here know of a supplier for carbide drills in teeny wire sizes?
   
Just look on eBay, there are a bunch of guys usually selling small packs 
of assorted
'circuit board drills'.  If you want exact sizes, that is a problem, but 
they usually sell
an assortment of usable sizes.  You need a spindle that runs REALLY true 
and has
no Z-axis bobbles or wiggles to the side when it reverses.  I've drilled 
down to
.018 with an air-bearing spindle, but that is getting tricky.

Jon

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Re: [Emc-users] Docs clarification needed.

2012-02-07 Thread gene heskett
On Tuesday, February 07, 2012 11:08:13 AM Greg Bernard did opine:

 Gene-
 Precise Bits has a good selection of tiny drills and
 endmills:http://www.precisebits.com/products/carbidebits/drills.asp?tsP
 T=wire.

That led to Think  Tinker which I've heard of favorably before, so I made 
out an order, but they declined the card, and when I tried to back up and 
check it (there's a 5 digit balance), they cleared the order page.  Not a 
friendly site at all for for doing business over the net.

 These guys sell resharpened bits at an attractive price:
 http://drillcity.stores.yahoo.net/index.html .

Who wanted my registration data before they would let me look, scrm.

 Also, I recently found
 an assortment of 10 microdrills at Harbor Freight for $5.

I didn't find that, and their numbered drills down to #60 for a $20 bill 
were TiN coated but ultra cheap steel, I have a set of those someplace, 
none of which are even straight, nor were they the size marked! 
 
Thanks Greg, I guess I'll go back to Think  Tinker  try again, that did 
look like a decent quality product.  Never did make the web order form 
transfer the basket to checkout, called, they got snotty, hung up.

I also tried Hosfelt Electronics which had good prices on re-sharps, but 
either firefox 10, or their shopping cart SW is broken.  I have repeatedly 
fill up my 'basket' with $65 to $85 worth of stuff, but when I click on 
checkout, the basket is empty.  Good prices but gave up. Called, but girl 
refused to take order without creating an account first.  Conclusion, FF 10 
must be broken somehow.

So I wind up at Midwest Circuit Technology,

http://www.mctinfo.net/carbide-drill-bit/cat_17.html

paid a wee bit more for brand new stuff, couldn't make his web page work 
either (still FF 10), so I called.  For half the shipping everybody else 
wants for ground ups, it will be here tomorrow by post.  Hell of a deal 
IMO. I'll pay gladly for that sort of service.  Larry and I spent nearly 
half an hour yakking on the LL horn because he was curious about what I was 
doing with the stuff.  I will do business with them again!

Warning, Larry monitors the page, and will send you a chat message when you 
click on the link.  Rings a loud gong here when it comes in. ;-)


Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] Docs clarification needed.

2012-02-07 Thread gene heskett
On Tuesday, February 07, 2012 01:59:57 PM andy pugh did opine:

 On 7 February 2012 08:31, gene heskett ghesk...@wdtv.com wrote:
  Anybody here know of a supplier for carbide drills in teeny wire
  sizes?
 
 eBay?
 http://www.ebay.com/itm/25-Micro-Carbide-Drill-Bits-Bit-PCB-Jewelry-CNC-
 /330683481262

Maybe, but didn't cover the larger sizes I needed. Might do for the smaller 
stuff, but I wound up here:

http://www.mctinfo.net/carbide-drill-bit/cat_17.html

New stuff only.

Very pleasant folks to do business with  since they are in an adjacent 
state, shipping by USPS for $7, expected delivery tomorrow afternoon is 
very hard to beat.

Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] Docs clarification needed.

2012-02-07 Thread gene heskett
On Tuesday, February 07, 2012 02:08:07 PM Peter Blodow did opine:

 Gene,
 you are probably using green glass fiber enforced epoxi board. For just
 that reason I am using the good old brown Pertinax material (phenol
 hardened resin paper board), whatever it may be named in the US. Normal
 cheap HSS drills last forever unless they break.
 
 Peter Blodow
 
Chuckle. :) I don't think there is any probably about it Peter, but its 
not green, but white, obviously a glass-epoxy panel from the way it frays 
with dull bits, with 1oz copper both sides.  Its what I can get locally 
from the shack, and not all that pricey.  Eats the edge off an 1/8 HSS 
drill bit in about a dozen halfway through the board holes.  And 1/8 is 
almost too small to tune up with a drill doctor. 3/16  up, great, best 
edge ever, but 1/8 tends to get off-center in the DD's chucking lashup.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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admit it frankly and try another.  But above all, try something.
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Re: [Emc-users] Docs clarification needed.

2012-02-07 Thread gene heskett
On Tuesday, February 07, 2012 02:23:02 PM Jon Elson did opine:

 gene heskett wrote:
  For stuff like this, it seems I should just buy an index of #10 to #70
  carbide drills, but so far all I have found in the catalogs are TiN
  HSS stuff.
  
  Anybody here know of a supplier for carbide drills in teeny wire
  sizes?
 
 Just look on eBay, there are a bunch of guys usually selling small packs
 of assorted
 'circuit board drills'.  If you want exact sizes, that is a problem, but
 they usually sell
 an assortment of usable sizes.  You need a spindle that runs REALLY true
 and has
 no Z-axis bobbles or wiggles to the side when it reverses.  I've drilled
 down to
 .018 with an air-bearing spindle, but that is getting tricky.
 
 Jon
 
I would think I can probably do that here Jon, since pcb-gcode uses the 
engraving bit to spot a starter dimple for the following drill operations.
When I was off a couple thou, I've seen a #67 drill actually bend and use 
the marked spot a few times.  At 18 thou, I expect I'd have to drop the Z 
feed rate from 6 ipm now though.  My spindle is about 100k revs too slow. 
:-\


Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] Docs clarification needed.

2012-02-07 Thread Jon Elson
gene heskett wrote:
 That led to Think  Tinker which I've heard of favorably before, so I made 
 out an order, but they declined the card, and when I tried to back up and 
 check it (there's a 5 digit balance), they cleared the order page.  Not a 
 friendly site at all for for doing business over the net.
   
I buy my dry film photoresist from them, they are MUCH cheaper than 
anybody else.
Never had a problem with them.

Jon

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Re: [Emc-users] Docs clarification needed.

2012-02-07 Thread gene heskett
On Tuesday, February 07, 2012 11:45:23 PM Jon Elson did opine:

 gene heskett wrote:
  That led to Think  Tinker which I've heard of favorably before, so I
  made out an order, but they declined the card, and when I tried to
  back up and check it (there's a 5 digit balance), they cleared the
  order page.  Not a friendly site at all for for doing business over
  the net.
 
 I buy my dry film photoresist from them, they are MUCH cheaper than
 anybody else.
 Never had a problem with them.
 
 Jon
 
I've reluctantly came to the conclusion that FF 10 has a problem, Jon.  
When I had problems of the same nature with 3 web order forms in a row, its 
looking, quacking and waddling quite like that famous duck it must be...  
;-)

Thanks.

Cheers, Gene
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Re: [Emc-users] Docs clarification needed.

2012-02-06 Thread andy pugh
On 6 February 2012 05:54, gene heskett ghesk...@wdtv.com wrote:
 Obviously I have to use G92 to install the Z offset that compensates for
 the drill length, that is unavoidable from my reading.  I have no lengths
 in my tool table since I'm using a drill chuck, making those lengths
 arbitrary and requiring I G38.2 to find this out after every tool change.

I don't think that is obvious at all. In fact I think that G92 is the
wrong way to do this, and the tool table is the right way.

I would suggest that what you should do is use your probed length to
set the tool-offset (G10 L1 or G10 L10, and G43) and use the
hole-finding routine to set the coordinate system origin (G10 L2, or
G10 L20)

The purpose of G92 is mainly to put a duplicate shape somewhere else
on a workpiece, as I understand it.

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Re: [Emc-users] Docs clarification needed.

2012-02-06 Thread gene heskett
On Monday, February 06, 2012 03:25:49 AM andy pugh did opine:

 On 6 February 2012 05:54, gene heskett ghesk...@wdtv.com wrote:
  Obviously I have to use G92 to install the Z offset that compensates
  for the drill length, that is unavoidable from my reading.  I have no
  lengths in my tool table since I'm using a drill chuck, making those
  lengths arbitrary and requiring I G38.2 to find this out after every
  tool change.
 
 I don't think that is obvious at all. In fact I think that G92 is the
 wrong way to do this, and the tool table is the right way.
 
 I would suggest that what you should do is use your probed length to
 set the tool-offset (G10 L1 or G10 L10, and G43) and use the
 hole-finding routine to set the coordinate system origin (G10 L2, or
 G10 L20)

I'll look at that in the morning Andy, but I also posted an outline msg a 
couple hours later that sets up the G54-55-56 methods, and I believe that 
might be better since I could (theoretically, Murphy lives here  drinks 
more of my beer than I do) recover the initial motion mapping just by 
reverting to G54.

 The purpose of G92 is mainly to put a duplicate shape somewhere else
 on a workpiece, as I understand it.

The latest idea won't use it, turns out that G92 axis axis etc is entirely 
too promiscuous because on about the 30th read I finally understood that it 
was playing with axis's that weren't named on the line invoking it.  It 
turns out that the G92.1 is only valid as a recovery means if that axis is 
first driven to exactly the same position it was in when the G92 axis was 
invoked, otherwise there is a cumulative error that attempts to drive the Z 
clear off the top of the post on about the 3rd usage in the middle of a 7 
tool drill file.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] Docs clarification needed.

2012-02-06 Thread andy pugh
On 6 February 2012 12:40, Erik Christiansen dva...@internode.on.net wrote:

 Gene, remembering your post about distaste for the tool table, Andy's
 opening sentence might put you off what seems a good suggestion, further
 down.

Perhaps I should have been more clear that I was talking about the
internal tool-length state rather than the tool file.
Having said that, I use the tool table, but I never _edit_ the tool
table. I use touch-off into the tool table which is an automated
version of G10 Ln


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Re: [Emc-users] Docs clarification needed.

2012-02-06 Thread gene heskett
On Monday, February 06, 2012 08:24:45 AM Erik Christiansen did opine:

 On 06.02.12 03:36, gene heskett wrote:
  On Monday, February 06, 2012 03:25:49 AM andy pugh did opine:
   I don't think that is obvious at all. In fact I think that G92 is
   the wrong way to do this, and the tool table is the right way.
   
   I would suggest that what you should do is use your probed length to
   set the tool-offset (G10 L1 or G10 L10, and G43) and use the
   hole-finding routine to set the coordinate system origin (G10 L2, or
   G10 L20)
  
  I'll look at that in the morning Andy,
 
 Gene, remembering your post about distaste for the tool table, Andy's
 opening sentence might put you off what seems a good suggestion, further
 down.
 
 Would G43.1 Dynamic tool compensation be the neatest way out of the
 tool length problem? If you provide it directly with your probed length
 as Andy suggests, then there is no need to go near the tool table.

In fact, reading up on G43.1-G49 stuff, it might do what I need to do to 
the tool length problem.  I am slightly put off by its Z and/or X only 
abilities, but reading on down to G49 seems to be a way to cancel it before 
probing for the next one.  If this would prevent the corrections from being 
additive, it could well solve the problem.  It is tool lengths and the X 
offsets for the bottom of the board that need to be fixed.

 And if anyone can say whether the Xn Yn ... Wn list is really any
 different from axes, as used elsewhere in the doco, then that'd help
 the grammar documenting exercise too. ;-)

As I read that, on the development wiki's html pages right now at:

http://www.linuxcnc.org/docs/devel/html/gcode/gcode.html#_g43_1_dynamic_tool_length_offset_a_id_sec_g43_1_dynamic_tool_length_offset_a

I would at first interpret that to mean any of the named axes.  If in fact 
there restrictions such as the offsetting the Z and/or X offsets as 
stated in the G43.1 so that Y(A/B/C/U/V/W) can't be diddled, then the docs 
do need to state that more explicitly for each, globally throughout the 
docs.

In my instant case, I should not need, as long as my pallet is aligned (and 
its now constrained by the T slot in the table), to diddle the Y anyway.  
That would be the perfect world because that reference hole was drilled at 
precisely Y0.1 offset from its originally HOME'd position, and should 
remain there when the board is flipped  remounted in the pallet.  Does 
that perfect world exist?  Chuckle. Dontbesilly, OTOH a thou isn't going to 
be a showstopper.  10 thou now, would be.

So I'm off to write some code. Done, waiting on sugar to go down enough to 
eat  a few more degrees of warming outside.  I think I now have something 
that will work.

Cheers, Gene
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Re: [Emc-users] Docs clarification needed.

2012-02-06 Thread gene heskett
On Tuesday, February 07, 2012 01:14:47 AM andy pugh did opine:

 On 6 February 2012 12:40, Erik Christiansen dva...@internode.on.net 
wrote:
  Gene, remembering your post about distaste for the tool table, Andy's
  opening sentence might put you off what seems a good suggestion,
  further down.
 
 Perhaps I should have been more clear that I was talking about the
 internal tool-length state rather than the tool file.
 Having said that, I use the tool table, but I never _edit_ the tool
 table. I use touch-off into the tool table which is an automated
 version of G10 Ln

Late reply, sorry.  Been carving code  nursing my back.

I have it about 80% working, and it looks like it will in fact work well.

But I separated the TLO function and the top/bottom offset function, using 
G43.1 z# to apply the TLO, then for the X offset, setting G10 L2 p2 #result 
from hole probe, then switching to the G55 co-ordinate system to do the 
bottom side work.  I say about 80% because I need to find some carbide 
drill bits in suitable sizes because an HSS drill bit seems only capable of 
drilling about 10 holes halfway through the board without getting so dull 
the copper is burred up for 5 thou around the hole.  Topping that off, I 
used a deicer repair kit to add some robustness to the registration hole, 
which worked well, but when I was working on the same function for the 
bottom of the board, a ^% typu drug the probe sideways about 20 thou, 
wrecking the hole.  The rest of the board looks well once the burrs were 
polished away, so I've set the G54-55 stuff up, and left it running, and 
will see if I can iso-etch the bottom tomorrow and have one usable board.  
I have more pcb material I can cut, but I'll have to find some more better 
drills to do any more of them.

For stuff like this, it seems I should just buy an index of #10 to #70 
carbide drills, but so far all I have found in the catalogs are TiN HSS 
stuff.

Anybody here know of a supplier for carbide drills in teeny wire sizes?

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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My web page: http://coyoteden.dyndns-free.com:85/gene
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Re: [Emc-users] Docs clarification needed.

2012-02-06 Thread Greg Bernard
Gene-
Precise Bits has a good selection of tiny drills and 
endmills:http://www.precisebits.com/products/carbidebits/drills.asp?tsPT=wire. 
These guys sell resharpened bits at an attractive price: 
http://drillcity.stores.yahoo.net/index.html . Also, I recently found an 
assortment of 10 microdrills at Harbor Freight for $5.


-Greg





 From: gene heskett ghesk...@wdtv.com
To: emc-users@lists.sourceforge.net 
Sent: Tuesday, February 7, 2012 12:31 AM
Subject: Re: [Emc-users] Docs clarification needed.
 
On Tuesday, February 07, 2012 01:14:47 AM andy pugh did opine:

 On 6 February 2012 12:40, Erik Christiansen dva...@internode.on.net 
wrote:
  Gene, remembering your post about distaste for the tool table, Andy's
  opening sentence might put you off what seems a good suggestion,
  further down.
 
 Perhaps I should have been more clear that I was talking about the
 internal tool-length state rather than the tool file.
 Having said that, I use the tool table, but I never _edit_ the tool
 table. I use touch-off into the tool table which is an automated
 version of G10 Ln

Late reply, sorry.  Been carving code  nursing my back.

I have it about 80% working, and it looks like it will in fact work well.

But I separated the TLO function and the top/bottom offset function, using 
G43.1 z# to apply the TLO, then for the X offset, setting G10 L2 p2 #result 
from hole probe, then switching to the G55 co-ordinate system to do the 
bottom side work.  I say about 80% because I need to find some carbide 
drill bits in suitable sizes because an HSS drill bit seems only capable of 
drilling about 10 holes halfway through the board without getting so dull 
the copper is burred up for 5 thou around the hole.  Topping that off, I 
used a deicer repair kit to add some robustness to the registration hole, 
which worked well, but when I was working on the same function for the 
bottom of the board, a ^% typu drug the probe sideways about 20 thou, 
wrecking the hole.  The rest of the board looks well once the burrs were 
polished away, so I've set the G54-55 stuff up, and left it running, and 
will see if I can iso-etch the bottom tomorrow and have one usable board.  
I have more pcb material I can cut, but I'll have to find some more better 
drills to do any more of them.

For stuff like this, it seems I should just buy an index of #10 to #70 
carbide drills, but so far all I have found in the catalogs are TiN HSS 
stuff.

Anybody here know of a supplier for carbide drills in teeny wire sizes?

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
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        -- Chinese proverb

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[Emc-users] Docs clarification needed.

2012-02-05 Thread gene heskett
Greetings Guys;

2 questions actually:

1. What is the schedule saying about the renaming of this list to 
linuxcnc-users@etc?

2. I apparently am having trouble understanding the G92 family docs, which 
state:

G92 makes the current point have the coordinates you want (without motion), 
where the axis words contain the axis numbers you want. All axis words are 
optional, except that at least one must be used. If an axis word is not 
used for a given axis, the coordinate on that axis of the current point is 
not changed.

When G92 is executed, the origins of all coordinate systems move. They move 
such that the value of the current controlled point, in the currently 
active coordinate system, becomes the specified value. All coordinate 
system’s origins are offset this same distance.

For example, suppose the current point is at X=4 and there is currently no 
G92 offset active. Then G92 x7 is programmed. This moves all origins -3 in 
X, which causes the current point to become X=7. This -3 is saved in 
parameter 5211.

Being in incremental distance mode has no effect on the action of G92.

G92 offsets may be already be in effect when the G92 is called. If this is 
the case, the offset is replaced with a new offset that makes the current 
point become the specified value.

It is an error if:

all axis words are omitted.

LinuxCNC stores the G92 offsets and reuses them on the next run of a 
program. To prevent this, one can program a G92.1 (to erase them), or 
program a G92.2 (to remove them - they are still stored).

Ok
Then:

G92.1 - reset axis offsets to zero and set parameters 5211 - 5219 to 
zero.

G92.2 - reset axis offsets to zero.

G93.3 Restore Axis Offsets

G93.3 - set the axis offset to the values saved in parameters 5211 to 
5219

You can set axis offsets in one program and use the same offsets in another 
program. Program G92 in the first program. This will set parameters 5211 to 
5219. Do not use G92.1 in the remainder of the first program. The parameter 
values will be saved when the first program exits and restored when the 
second one starts up. Use G92.3 near the beginning of the second program. 
That will restore the offsets saved in the first program.


That seems to intimate that using a G92 axis number not only stores the 
desired position in the axis named, but also stores the rest of the axis 
positions in 5211-5219.

What I am trying to do is add some position offsets on a per axis basis, 
but if a G92 actually updates all axis's to the current location except the 
one named in the G92 command, then the subsequent execution of a g92.1 it 
seems is restoring bogus numbers, as is evidenced when a new home operation 
is done, the z reading of 4.0681 doesn't revert to 0..

So, assuming the machine is sitting about .040 above my little brass tube 
I set in the pallet, nominally at X-0.3 Y+0.2, where I run holefinder.ngc 
in order to locate the precise location that brass contact within half a 
thou both ways.  This routine uses G38.2 a total of five times, and sets 
#100 to the real X location, and #101 to the real Y location.  I then use 
those #vars to move the machine to a position that is X-0.100, y0.000 from 
what should be the boards left front corner, and home x and y there.

Then I raise it far enough to change out the drill chuck holding the 
conical tipped metal probe out for a collet and a 1/8 shank engraving bit, 
which raises the effective tool tip by about 4 since the collet is that 
much shorter than the drill chuck when its mounted,about 0.1 and run it 
down slowly with the down key until the bit contacts the pcb triggering the 
stop during a jog function.  At that point, I home the Z.  Its a bit 
abitrary as I do that same G38.2 once in the otedautoz call and use G92 Z 
to install a very small offset, a thou or less, in Z so I can fine tune the 
depth of the engraving done in the top.etch file.

Now, in the remainder of the files, 4 more to complete the board, and at 
the present I am using the holefinder to locate a hole drilled in the 
board, which when the board is turned end for end, is used to install the 
offset value into the x so that the etch and bot.drill will result in the 
drill bit tips exactly meeting in the center of each hole.  I know I will 
have to break this holefinder into 2 files since I don't want to muck with 
the Y location when running it the second time.

Obviously I have to use G92 to install the Z offset that compensates for 
the drill length, that is unavoidable from my reading.  I have no lengths 
in my tool table since I'm using a drill chuck, making those lengths 
arbitrary and requiring I G38.2 to find this out after every tool change.

So what is the sequence of G9X's I must use in the remaining 5 files it 
takes to complete a board?, and which will not result in the machine moving 
its Z zero up in the air, both in axis