Re: [MBZ] Harmonic Balancer

2007-10-30 Thread Marshall Booth
Jim Cathey wrote:
 the bearing is a standard roller bearing, but it doesn't rotate more 
 than a degree or two in use, so the race gets notches in it,
 
 That was a bit of bad design.  The tensioner rocker should have
 been a stout sleeve bearing, it would probably last longer.
 It's also a not-so-standard double-race bearing about an inch
 in depth, as those of us who have actually tried to replace
 just the bearing have found.  I ended up using two standard
 single-race bearings with a shim between to get the depth
 right.  So far, so good.

The early designs were sleeve bearing and they didn't last nearly as 
long as the later design - often failed without much warning. Were recalled.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Mercedes Jargon: Request for clarification/translation

2007-10-02 Thread Marshall Booth
Peter Frederick wrote:
 ALDA is short hand for Altitude Compensator (MB official terminology, 
 actually).  Pressure sensor on the injection pump to automatically 
 compensate for atmospheric pressure on NA diesels and to add fuel with 
 added boost on turbos.
 

The altitude compensator on non-turbo diesels is an ADA, while the 
pressure fuel enrichment control on a turbo is an ALDA. They are similar 
devices but serve different functions.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Considering 87 190D 5 sp

2007-10-01 Thread Marshall Booth
Rusty Cullens wrote:
 It came new with a 80 degree thermostat.

The non-turbo OM60x engines came with an 85 deg C thermostat. All the 
turbos had an 80. Both displayed a coolant temp of between 85-92 deg. C.
A display of 65 deg on any of them is way too low and will degrade 
economy and result in excessive engine wear.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] The evil broken lug nut is OUT, rear, 300 SDL

2007-09-30 Thread Marshall Booth
EDWARD DENNIS wrote:
 Hi,
   I use a white marine wheel bearing grease on the threads foe 20 years and 
 proper torque.
   Ed in Chicago (Salt way too heavy)

The problem with most greases is that they migrate too much and are VERY 
good lubricants. Paraffin doesn't move around much and is NOT a super 
lubricant (and both of those characteristics are desirable in this 
application). It also has the advantage of being solid at most outside 
temperatures and as such can be tossed as a hunk into your tool box and 
is not at all messy to install/apply.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] overheating engines

2007-09-29 Thread Marshall Booth
Zoltan Finks wrote:
 Okay, good to get into this talk about coolant and head gaskets.
 
 Let me ask this: One thing I noticed the day I bought the car is that
 just a few moments after parking the car, the top radiator hose was
 not hard.

If the coolant is heated and the cooling system is sealed, then there 
will be more pressure in the system when the coolant is hot than when it 
is cold. 201 and 124 coolant reservoirs are notorious for cracking so 
there will be NO pressure whether hot or cold. New reservoirs are not 
terribly expensive (but more so than they used to be). If the cap has 
failed there may also be little or no pressure. Different Mercedes 
models built during the 1980s had 1.0, 1.2 and 1.4 bar pressure caps. 
Starting in the '90s Mercedes now supplies only 1.4 bar caps for all 
models and all years. The rubber parts of caps routinely fail in the 
15-20 year time frame even in well maintained cars.

 
 And when you squeeze it (still does the same thing today) you hear
 some sort of ticking noises from down in the engine somewhere.

Could be the chatter of the thermostat vents. No idea what that means in 
your engine (by the way what year, engine and chassis are you describing 
- such information really is the only courteous way to engage in an 
extended discussion). Coolant being pushed thru the cooling passages 
usually makes a gurgling sound.

 Do these conditions ring a bell with anyone? I'm used to a top
 radiator hose being hard after shutting the engine off, as there's
 pressure in the system.
 
 Why don't we start three posts: one for the impatient (*sigh*), and
 one for those looking to make a snappy joke, and one for those who are
 open to thoughtful questions.

I have NO idea what that last sentence means. Was it a question? Isn't 
it still obligatory to use a question mark to end a question?

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Getting taken by mechanic currently

2007-09-29 Thread Marshall Booth
Curt Raymond wrote:
 *SIGH*
 The coolant is there for a reason you take it away and bad things happen.
 Try overheating your Honda, thats likely got an all aluminum ENGINE. You'll 
 not only crack the head but ruin the block.
 You want things light you use aluminum. You want heavier duty you pay by 
 burning more fuel. Its a pretty simple exchange in most cases.
 
 My '85 190D 2.2l has the same 72hp that my '83 240D had. The 190D weighs like 
 600# less and it shows in top speed, acceleration and fuel economy...

The OM601 engine in your 190D is NOT remotely the same OM616 engine in a 
240D. The former is about 20% more efficient, gets almost 25% better 
economy, starts without the block heater at 10-20 colder temperatures. I 
expect the only common parts for the two engines are the injectors, 
glow lugs and radiator cap!

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] 1996 E300D OM606.912 delivery valve diesel leak

2007-09-29 Thread Marshall Booth
Harry Watkins wrote:
 I recently replaced the delivery valves o-rings, copper seals and springs on
 an 86 300 SDL and followed this torque procedure; go to 25 ft lbs and loosen
 twice, the third and final torque was 30 ft lbs.  IIRC that was Marshall's
 instruction from long ago.  I was not sure if they should be done one at a
 time or not, but that's what I did.  Its been over a month and all is well
 so far.
 
 Please keep the area clean, clean, clean.

Woe! The Mercedes specs are in Nm, not lb-ft. Multiply Nm by 0.74 to 
convert from Nm to lb-ft. The delivery valves (or any part attached to 
the pump) must NOT be overtorqued or unevenly torqued. If they are 
stressed, the pump may distort or even crack (that can ruin your day).

Tighten to 30Nm (22.2 lb-ft) and release. Repeat. Tighten to 30 Nm and 
then an additional 5 Nm (3.7 lb-ft). That gives a final value of 25.9. 
Even when properly torqued, the pump housing can occasionally still 
distort. That will usually cause the pump to make a clattering sound and 
the engine will idle roughly. To cure this, loosen the fuel lines one at 
a time until you discover which one is causing the roughness and 
re-torque that one.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] The evil broken lug nut is OUT, rear, 300 SDL

2007-09-29 Thread Marshall Booth
What you have just experienced is why Mercedes issued a TSB in the '90s 
requiring that the extended length lugs (greater than 80 mm total 
length) used on 107/126 models be replaced with short lugs (50-62 mm) 
like those used on later 124/201s. Few shops except dealers (and hardly 
all of them) ever informed their customers that this was a serious problem.

For 30+ years I have wiped the threads of the lugs with paraffin EVERY 
time they were loosened and tightened. That has virtually eliminated 
corrosion caused thread seizure. Whenever a shop tightens the lugs as 
soon as I get home I loosen them, apply paraffin, and re-tighten to 
spec. DO NOT ALLOW THE PARAFFIN TO TOUCH EITHER THE LUG OR WHEEL SEAT. 
Haven't had a lug seize since I started using this technique. A long 
extension is MUCH more likely to shear the lug that a rattle gun.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Vacuum Pump replacement - M602-962 91 300D 2.5T

2007-09-28 Thread Marshall Booth
LarryT wrote:
 I am going to replace my VP now rather than wait for it to fail since I'm 
 not sure what kind of oil was used (I doubt it was full synthetic) and then 
 start the clock running again -
 
 I checked the manual but did not see the section on replacing the VP.  There 
 were instructions with the pump (From Rusty) but I was hoping the WSM would 
 tell me a little something.   Looks like I remove the old one, rotate the 
 engine until the slope cam is backed away from the front of the engine 
 before replacing the new pump.
 
 It says to pour oil into the vacuum port also - Hmmm.maybe I have a 
 syringe I can push into the hose -
 Anyway - any guidance to the WSM info or VP replacement would be helpful -

You have described the process nicely - better than the Mercedes 
description as I recall. You need the non-dam gasket for your '91 engine.

Marshall
-- 
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Aluminum Head Diesels

2007-09-28 Thread Marshall Booth
Dan Weeks wrote:
 Wow. So the thing has an aluminum head?
 If the stupid thing can't take a minute at 120C or so, then I'm not
 sure it's such a good car afterall.


Virtually all of the 1st generation aluminum diesel heads (from almost 
all Euro car makes) were less than spectacularly robust (especially 
those with turbo equipped engines) and considerably more likely to fail 
than older engines with iron heads. The 2nd and third generation heads 
were virtually as durable as the iron heads. The Mercedes heads used in 
603.96 engines (1986 Federal certified 126.125s) that were not equipped 
with factory oxidation traps were very much less likely to crack than 
the '86 California and '87 Federal cars were all trap equipped.

The problem wasn't that the head wouldn't stand 120 deg C, but that it 
wouldn't tolerate prolonged coolant boiling which requires about 4X the 
heat to move the coolant through the the phase change window. Trap 
equipped cars that were largely city driven in stop and go driving 
experienced a large number cracked heads (between 20-25% by my count). 
This was because a partially blocked trap (very common in city driven 
cars) exposed the engine to temperature extremes in stop and go driving 
with the AC on. If the head didn't crack, once the trap was remove the 
frequency of head failure dropped, but did NOT vanish. That's because 
often the head would actually crack under the excessive trap generated 
heat, but didn't fail until the head was disturbed (like by pulling the 
head, replacing the head gasket or being seriously overheated).

I own an '87 300TD and the service I've received from the 603.96 engine 

has been exemplary - super car, super engine, super service. If it were 
to fail tomorrow, It has been the most satisfactory car I've ever owned 
(but hardly the cheapest to own) for the 20+ years I've owned it!

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Winter Mobil 1 for OM617 - what grade?

2007-09-28 Thread Marshall Booth
Steve MacSween wrote:
 Looking to drive my SD for some all of the winter. Last year I had some IIRC
 10w40 ELF synthetic a local shop was selling. Did not like it at all,
 however we had a short and warm winter so I was able to change out to
 Rotella earlier than ususal.
 
 My question is: I in the past had used Mobil 1 during the winter months but
 their new grading system leaves me scratching my head. Are ANY of their
 current grades advisable to use in an OM617 that is going to be starting in
 temps down to -20?

Many VERY knowledgeable people (including the late, GREAT Randy 
Durrance) - Mercedes professionals - have been using M-1 15W-50 all year 
round in the northern and Midwest US. I've tried it too and was 
surprised to learn that the engine cranked faster than with 5W-30 
conventional when temps drop much below zero (F) and timing chain wear 
was halved in EVERY engine I tried this on. Put a bottle of 15W-50 
(group IV/V) oil and a bottle of any other 0 or 5W-30/40 (group I, II, 
III) oil into your freezer overnight. Which one pours easily in the morning?

An even better choice in my opinion is Mobil 1 Turbo Diesel Truck 5W-40 
or Delvac 1 5W-40 (these are the same formula).

Using the oils I've recommended will start reliably all of my OM60x 
engined cars start down to -15 F without the block heater (and at least 
-30 F with the block heater - that's the coldest I've ever tried to 
start my cars). Keeping the fuel flowing at such temps is more of a 
problem than the engine turning fast enough to start, but that's the the 
coldest temp I've experienced in the last 40+ years.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Aluminum Head Diesels

2007-09-28 Thread Marshall Booth
archer wrote:
 1.  I wonder if cavitation might play a role in the cracking of cast iron 
 and/or aluminum heads:

Cavitation has NEVER been a problem with Mercedes indirect diesels and 
since ONLY the head and the head gasket were redesigned to eliminate he 
603 problems I expect dealing with cavitation had NOTHING to do with 
making the 603.96 engines bulletproof.

The original #14 heads were flawed - didn't have sufficient tolerance to 
handle minor system failures. Without any OTHER system failures (bad fan 
clutch, stuck thermostat, partially plugged trap, etc.) the heads held 
up pretty well. A small percentage of ALL 60x engines, 4, 5 and 6 
cylinder with and without turbos did blow out the head gasket between 
the #1 cylinder and the chain vault allowing pressurized oil into the #1 
cylinder and I've heard of a few non-trap 603.96 engine did develop 
cracked heads I'm told, but the total was less than a few percent if the 
numbers I've accumulated are representative.

All of those OM60x engines were designed to be used with MB coolant and 
potable water. Nothing else was required if the engine was properly 
maintained. Driving with a partially plugged trap is driving an engine 
that has NOT been properly maintained. Measuring and servicing the trap 
is covered in the engine manual.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] W140 1994 S350 Idle problem.

2007-09-28 Thread Marshall Booth
dave walton wrote:
 I took a road trip last weekend to Long Island to meet a guy that
 successfully replaced his W140 rodbender diesel engine (603) with one
 from a 1998 E300 (606). So I'm heading back last night and have been
 driving for 6 hours and pull into a rest area to take a nap and the
 engine dies as I'm coasting down the exit ramp. I have just enough
 momentum to coast into a parking spot. Turn off the car, wait a
 minute. Turn it on and crank it. Engine turns over, does not start.
 Repeat process with foot on the gas and it starts right up. Let up on
 the gas and it dies. No lingering sputtering. It just stops dead. I'm
 able to move into a secluded parking spot using both petals and take a
 3-hour nap. It was maybe 52F outside. I wake up and have the exact
 same symptoms. I forge ahead hoping not to run into construction
 traffic. Once I get on the highway I realize I have to pee and as luck
 would have it, I'm right at the Ohio border and pull into another rest
 area 15 minutes later. Now when I let my foot off the gas, I'm idling
 at ~400 rpm. Better... I turn off the car. Do my business. Come back
 out and the the car starts right up (no petal) and acts normally with
 an idle at ~600 rpm. Been fine ever since.

What you have described is exactly what happens on '95 and earlier 
602/603 engines in 124/201s when the overvoltage relay fails or when the 
engine speed sensor signal doesn't reach the idle control computer (this 
signal passes through the overvoltage relay). The engine will idle 
poorly (too slow) when the engine is warm, but will not run without 
holding the pedal down when the engine is cold. I am not sure if the 
603.97 equipped 140 cars have the same system. Replacing the overvoltage 
relay has restored proper function in the 3 OM60x engines I've owned 
when the symptoms you describe appeared. In an earlier OM60x engine (not 
equipped with an overvoltage relay), replacing the connectors from the 
engine speed sensor to the wiring harness restored function.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Bio-d in new Benzes

2007-09-28 Thread Marshall Booth
Rich Thomas wrote:
 A buddy of mine is contemplating getting a new M diesel, one of his 
 interests is in running bio-d in it. He has been looking at the MB web 
 site, it says

I would recommend NOT using anything except fuel approved by Mercedes as 
fuel in current ('07 or later) diesels. Using anything else will void 
the warranty and may lead to major problems with the emissions control 
system (and they are EXPENSIVE to repair I've been told).

Marshall
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Bio-d in new Benzes

2007-09-28 Thread Marshall Booth
David Hemsley wrote:
Please check on the internet for the National Biodiesel Board.  They have
established a testing criteria for both the fuel and the distributo/seller
of same.
 
The  following link may also prove beneficial:
[1]http://www.biodiesel.org/pdf_files/fuelfactsheets/Myths_Facts.pdf
 
I find it interesting that Mercedes, VW, etc. accepted biodiesel years ago
in Europe yet here we are still playing the percentage game.   :)

In Europe both diesel and bioD is tightly controlled. In the US many of 
the blends and formulas do not meet the same tight tolerances that the 
EU has established. Until the US sets TIGHT and uniform standards for 
BioD, and the BioD available at all fuel stations is uniform, Mercedes 
has little interest playing. The early 21st century Bosch injection 
systems sold in the US had injection parts made from different materials 
than those sold in Europe because of the poor quality of US fuels. Once 
the ULSD standards were implemented Bosch/Mercedes could use injection 
parts made from the same materials in US and Euro cars.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] What constitutes harmful overheating? 87 190D

2007-09-28 Thread Marshall Booth
Zoltan Finks wrote:
 I must say that I am very thankful that this breakdown has been on par
 with about every one I have ever had in terms of fortuitousness.
 
 I looked down and noticed several of the dummy lights glowing. I then
 saw the engine temperature rising shockingly fast.
 
 I threw it in neutral and shut it off as I coasted at around 45 - 50
 mph down a long hill. Then started it again to get up a hill, and
 watched the temp approach the 120 mark and the little red mark.
 
 I may have been unwise, but I wanted to get it off the highway and to
 a safe place.
 
 By the time I shut the thing off and rolled to a stop, the gauge was
 just about touching that top temp reading (120, right?). But I did not
 let it run for any length of time at that temp.
 
 So how bad is what I've done? I mean really, not idealistically.
 
 I know that these engines are at least somewhat prone to head gasket
 failures, aren't they? But I would imagine that like any engine, it
 can take being badly overheated several times throughout its life.

Very likely you've done NO harm. Sounds like you may have thrown the 
serp belt, the thermostat has locked or you've dumped most of the 
coolant. Fix the problem. Look for signs of a blown head gasket (oil in 
coolant or vice versa) or hard coolant hoses after the engine cools over 
night.

Be SURE you completely fill the cooling system and REALLY burp it. Not 
completely getting all the air out will result in the temp gauge 
shooting toward the peg as the coolant in the passages that aren't 
complete filled with coolant tries to boil. Coolant vapor isn't worth a 
damn as a coolant!

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] M103 vs OM603 vs OM617: Help me decide

2007-09-23 Thread Marshall Booth
OK Don wrote:
 Having owned both 617 and 603 cars, I far prefer the 603. It's a much
 nicer engine - smoother and quieter.  By at least one estimate, must
 of the heads that are going to crack, have already. Mine has over
 300,000 miles, original #14 head, is still strong, and no cracks (yet)
 (knocking on wood as I type this). I love the SDL -
 

Fewer than 25% of the #14 heads have cracked (despite all the heads 
brought to the US in '86-'87 being flawed - redesigned in '89). The trap 
oxidizer was implicated in the head failures based on the fact that most 
junked 126s and 124s that were equipped with traps also sported cracked 
heads while the '86 126s without traps (Fed certified, but NOT Calif 
certified) seldom exhibited head cracks.

603 engined cars that are largely highway driven seldom exhibit head 
cracks provided they are rarely (and only briefly) overheated, while 
cars that spent a lot of time in stop and go city traffic seem to have 
higher than average head cracking problems.

My own 603.96 engine with 180+ kmi has no head cracking symptoms.

The 603.96 powered 124 and 126s are smoth, wonderful cars to drive 
and are NOT difficult to maintain, but they have very different 
maintenance issues than cars powered by 617.95 engines.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Sunroof quit

2007-09-22 Thread Marshall Booth
Zoltan Finks wrote:
 Good. I forgot about the junk yard option. Or perhaps I could re-tap
 the threads.
 
 I need to do something, as now the wife wants to get rid of the car
 because the sunroof is broken! (and because it only got 32 mpg on
 mixed driving)

Do NOT try to re-tap the threads. Get a junker assembly.

Marshall
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] 78 240D AT fit 83 300D Turbo?

2007-09-22 Thread Marshall Booth
LarryT wrote:
 Hmm... I'm wondering if I should go ahead and replace the B2 as PM for my 
 78?   IIRC, they're not rea expensive - will check on it -

The 78 transmissions don't exhibit the B-2 failure.

Marshall
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] PS fluid question

2007-09-21 Thread Marshall Booth
Tom Hargrave wrote:
 Power steering fluid it transmission fluid that has been packaged in small,
 expensive cans.

Not exactly. It's the base stock used in type A ATF (that hasn't been 
available in the US in about 20 years).

Here's the definitive post as far as I'm concerned:

Anyhow, walking back to my workplace from the dealer's it struck me 
that MB probably don't make their own PS fluid and it is most likely 
someone elses in an MB bottle.  When I got to work I had a chat with a 
colleague who's done a lot of contract research for the automotive oil 
industry.  He put me in touch with one of the application engineers at 
Castrol's RD centre. After talking with the Castrol engineer it turns 
out that MB's PS fluid 'Sheet no. 236.3' is actually old-style 'Type A 
Suffix A' ATF but minus the red dye.  Castrol still supply this fluid as 
'Agri-ATF' in 5 litre and 25 litre containers.  However, the Castrol 
engineer did say that Dexron II/III is a perfectly acceptable 
alternative for MB PS applications.  The key issue, it seems, is not to 
top-up with non-MB fluid during the warranty period.  If dealers spot 
any red colouration in the PS fluid they will not honour a warranty 
claim, on the basis that non-MB fluid has been used in the system.

Type A Suffix A is also the fluid used in the manual gearbox in the 
190E, although again without the red dye.  The Castrol guy told me that 
Dexron *can* be used as an alternative, but because it is a more highly
friction-modified fluid the synchro action will not be exactly as MB
intended when the gearbox was designed.  I have therefore drained out 
the Dexron III that was in my 'box and replaced it with the Type A 
Suffix A fluid and I can attest that the gearchange is slightly 
improved, particularly 1-2 and 2-3.  BTW it is essential that only ATF 
is used in these manual gearboxes - the acidic nature of EP-type gear 
oils attacks the relatively soft synchro. rings that MB uses - 
shortening the life of the gearbox.  ATF is not acidic  (I have the 
details of the chemistry if anyone wants to know - Castrol were very 
helpful and sent me a fax giving further details).
Incidentally, I happen to know that the Type A Suffix A fluid made by 
the French oil company ELF is not dyed red - maybe they are the people 
supplying MB?

Hope this info. may be of use to someone.

Cheers,

Eric

#
Dr Eric Chowanietz
Principal Lecturer
Department of Electronic  Electrical Engineering
De Montfort University
Tel +44 (0)116 257 7095 Fax +44 (0)116 257 7692
#

I use Mobil 1 ATF as it behaves much better in cold weather. 
Conventional DexronIII/Mercon is a bit too viscous in cold weather.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Blower fuse blows slow

2007-09-20 Thread Marshall Booth
Hans Neureiter wrote:
 My blower fuse (25A) blows after a few hours of ACC operation, faster
 if fan is run on high.
 I suspect a  bad blower motor, but is it? How about the pre-resistors
 or the blower control?
 Can I supply + battery V directly to the motor and see what the amps are?
 The fuse gets extremely hot (discoloration of paper in fuse box lid)
 and the relays in the area (Power seats, Aux fan and Power windows)
 are too hot to touch.
 

If you are referring to the '82 300SD, the 25 A fuse was retrofitted 
with a 30A fuse located in a separate fuse box. The original fuse was a 
tad too small for the job.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] engine speed sensor

2007-09-14 Thread Marshall Booth
ned kleinhenz wrote:
 Can anyone tell me if the tachometer and the engine control system both use
 the same engine speed sensor on my '95 E300D?
 There is one speed sensor that plugs into the driver's side of the bell
 housing on this 606 engine.  It there another one someplace?

The 124 diesel tach and the engine control system AND the AC control 
system all use the same engine speed sensor on the bell housing to 
monitor engine speed. The signal goes thru the over voltage relay and if 
it fails, none of the above systems receives engine speed information. 
The connection from the speed sensor leads into the wiring harness can 
corrode and I've had to clean and/or replace them on several cars 
powered by OM60x engines.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Transmission toasted

2007-09-14 Thread Marshall Booth
Peter T. Arnold wrote:
 I love the term Factory Rebuilt.
 
 Think they send them back to the Fatherland where Elves rebuild them?
 
 I met a fellow several years ago who was convinced that his new fender
 had Factory Paint on it!  Yes, he thought that the new fender had
 been made and painted in the factory!
 
 In East Hartford, CT there was a dealer who rebuilt flathead fords in
 the 50's.  They were advertised, stamped and invoiced as Factory
 Rebuilt.  Because Ford wanted the royalty!
 
 Where are people like that when I have something to sell?

Mercedes has a number of factory rebuilt assemblies. They ARE 
remanufactured a plants in Europe. They carry a 1-4 year warranty 
(specific to each part). They used to be a good value. Since the dollar 
has fallen (compared to the Euro) they are no longer a good value.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Trans Fluid

2007-09-14 Thread Marshall Booth
Dan Weeks wrote:
 The single biggest factor in premature trans failure, besides overt  
 abuse, is heat. WHen I used to tow, I installed a trans temp gauge in  
 my tow cars. Ran fairly flimsey automatics (700R4) hundreds of  
 thousands of miles without failures. Just made sure the trans was  
 running cool. I'd like to plumb one into my 300SD sometime, just for  
 kicks.

Your 300SD (if it's a 126) should already have a transmission fluid 
cooler! Not sure about a 116 SD.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Gas W140? Was - rod bender

2007-09-13 Thread Marshall Booth
LarryT wrote:
 Since the diesel W140s all have that pesky rod bending problem and the lust 
 for a W140 is as strong as ever, what;s the longevity of the gas W140s - 
 like the S320 perhaps?  Seems like a lot around.

The engine in the S320 was the same engine in the E320. Nice engine, but 
the head gasket tended to need replacing at ~ 90kmi. Absolutely nothing 
common about the diesel and gas engines. The 140 is a money pit. Lots of 
wonderful features and it drives like a dream, BUT it's expensive to 
maintain.

Marshall
-- 
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] 190D fuel primer pump

2007-09-13 Thread Marshall Booth
Wonko the Sane wrote:
 Brother-in-law let his 190D run out of fuel. He can't find the hand primer
 pump. Where is it?  '84 190D.
 

No hand primer. Fill the large fuel filter with clean diesel, Diesel 
Purge or even ATF and crank the engine. May take a minute or two but it 
will start. Next time don't let it go dry!

Marshall
-- 
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] 1985 300SD Nasty Engine Vibration

2007-09-12 Thread Marshall Booth
billr wrote:
 I've not been able to follow all the threads on this due to limited time and 
 computer problems - Is Techron concentrate safe and effective for a diesel?  
 Much easier than doing the stuff requited for Diesel Purge.
 Thanks - BillR
 Jacksonville FL
 1981 300SD  295k miles

Chevron Techron Concentrate for gasoline engines works very effectively 
in INDIRECT INJECTION engines as used in 20th century Mercedes diesels 
sold in the US. Techron Concentrate should NOT be used in direct 
injection engines. It is at least as effective as Diesel Purge (in my 
opinion) and is much easier to use (diesel Techron is designed for 
direct injection diesel engines and MAY work well in indirect injection 
engines - I've never tried it). The fact that it takes hours of 
operation (a bottle of Techron Concentrate dissolved in a tankful of 
fuel run through the injection system) to do it's job rather than the 
20-30 minutes that it takes to run concentrated Diesel Purge thru the 
injection pump has led some people to infer that Diesel Purge is more 
effective.

Diesel Purge has a very high Cetane index and that substantially quiets 
the engine while the DP is present which suggests that the cleaning 
effect is very quick. In truth the quieting while the DP is running thru 
the engine is largely unrelated to the cleansing effect, but results 
from the higher Cetane index. This is quickly proven when the engine is 
reconnected to the diesel supply and much of the noise slowly returns as 
the Cetane index drops.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] OM603 Engine Vibration - new twist

2007-09-12 Thread Marshall Booth
Craig McCluskey wrote:
 On Tue, 11 Sep 2007 16:16:56 -0400 Marshall Booth [EMAIL PROTECTED]
 wrote:
 
 On some cars (201s for sure) the only way the vibration damper is 
 available is along with front half of the driveshaft. At least one 
 member of this forum has replaced the front driveshaft to replace the 
 damper. There are several driveshaft specialist that claim they can 
 balance the shaft with or without the damper. Others argue that that is 
 not always possible.
 
 When I was doing my 240D to manual transmission 300D conversion, the
 123.130 driveshaft I acquired in Austin had a vibration damper on the
 front flex joint mounting flange. I was severly deteriorated.
 
 I sent the driveshaft to Driveline Service of Atlanta to be refurbished.
 The balanced it without the damper because the part was not available and
 because mine was in so bad shape.

That does not seem to work with some driveshafts. Mercedes incorporated 
the damper to meet their tolerances for noise and vibration. If it could 
be routinely replaced effectively in a simpler/cheaper way in the field, 
they would have done it that way (they sell dampers for automatics - 
just not manual transmission driveshafts).

Mercedes also will not allow the transmission U joint to be replaced 
in the field - you must replace the driveshaft. That's because few shops 
have either the machinery or technical skill to meet the Mercedes 
specifications.

Driveline Service of Atlanta or the driveline shop in the northwest 
(can't find the name right now - they also advertise in the Star) both 
claim they can rebalance a shaft without the damper, or after replacing 
the U joint but I've heard from a few of their customers that were 
dissatisfied (and more than that, that were pleased). I have not used 
either service. I have replaced several driveshafts.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] M! for gassers

2007-09-12 Thread Marshall Booth
[EMAIL PROTECTED] wrote:
 Hello,
 It's time for an oil change in the '01 E320 wagon. Anyone have thoughts on 
 which grade of M1 is the best for this vehicle. I've read more than my share 
 of diesel oil threads but few on whats best for our gassers. I do recall Dave 
 M. saying he thought the 5W-40 Turbo Diesel was right for gassers as well. 
 Thoughts?
 
 Ralph Wasserbaech

The following oils are suitable for your engine: Mobil 1 SuperSyn 
European Car Formula 0W-40; Mobil 1 ESP Formula M 5W-40 (may only be 
available from Mercedes dealers and a few independents - NOT Wal-Mart); 
  Amsoil European Car Formula 5W-40. There may be others, but I trust 
those oils!

Here's a complete list of ALL Mercedes approved oils:

  http://www.whnet.com/4x4/oil.html

These meet the minimum Mercedes specs, but they are NOT all equivalent.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Green Power Steering Fluid??

2007-09-11 Thread Marshall Booth
Zoltan Finks wrote:
 Cool. Thanks for the link to where I can get more of the stuff when needed.
 
 Interesting that is says it's compatible with original fluid, but is
 not to be mixed with transmission fluid.
 
 Brian

The original fluid in at least thru early '87 WAS ATF. Only later did 
Mercedes change to a proprietary power steering fluid.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] high altitude driving problem - CONTINUED

2007-09-11 Thread Marshall Booth
Christopher McCann wrote:
 OK, I replaced the vacuum line from the back of the intake manifold to the 
 switch over valve. The old line was not clogged at all (but I have a nice new 
 one now) and the problem of slow acceleration persists at low altitudes. No 
 way to test the high altitude issues as I am no longer in Colorado. Ånyway, 
 it is as if nothing changed. Could the switchover valve be 
 clogged/stuck/broken? The line from the switchover to the ALDA is not 
 clogged. 
 
 I hesitate to even suggest - could the ALDA be out of adjustment?

The pressure line from the ALDA, thru the switchover valve, to the 
intake manifold MUST be open and free of obstruction. Blow (from the 
ALDA end toward the manifold - there should be no more resistance to air 
flow than would be expected from a large drinking straw.

YES, the ALDA could be out of adjustment. Perhaps 80+% of the '83-'85 
turbodiesels were set very lean at the factory to be sure that the 
cars met ALL the emissions requirements. Set that lean, many did NOT 
meet the Mercedes published acceleration figures.

The ALDA should be set so that the car meets the 0-62 mph acceleration 
numbers published by Mercedes. I'd give you the actual number if you 
provide the year and model car you are discussing (and whether it is 
California certified). It's more than just desirable to provide that 
information IN EVERY post referring to that car.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] high altitude driving problem - CONTINUED

2007-09-11 Thread Marshall Booth
Marshall Booth wrote:
 
 The pressure line from the ALDA, thru the switchover valve, to the 
 intake manifold MUST be open and free of obstruction. Blow (from the 
 ALDA end toward the manifold - there should be no more resistance to air 
 flow than would be expected from a large drinking straw.
 
 YES, the ALDA could be out of adjustment. Perhaps 80+% of the '83-'85 
 turbodiesels were set very lean at the factory to be sure that the 
 cars met ALL the emissions requirements. Set that lean, many did NOT 
 meet the Mercedes published acceleration figures.
 
 The ALDA should be set so that the car meets the 0-62 mph acceleration 
 numbers published by Mercedes. I'd give you the actual number if you 
 provide the year and model car you are discussing (and whether it is 
 California certified). It's more than just desirable to provide that 
 information IN EVERY post referring to that car.
 
 Marshall

What IS the 0-62 mph acceleration time for this car? That can pin down 
the diagnosis.

Marshall
-- 
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] 1985 300SD Nasty Engine Vibration

2007-09-11 Thread Marshall Booth
George Larribeau wrote:
 My 300SD vibrates cold real bad, the vibration diminished when warmed up. It
 gets real noticeable below 1200 Rpm or so. At first I thought is was an
 abrupt new behavior but I now believe it has been doing it for a while. At
 first it was not real noticeable and some time last week it got a whole lot
 worse. It also seems to turn off harshly. It started about the time I
 changed the filters, the primer pump and gave the engine a 'good washing' to
 get the crud off to work on it. Last Saturday I adjusted the valves it was
 about due ...
 It starts OK and does not smoke (well not any unusual smoke). A while back
 when it needed glow plugs it started hard, idled real 'ruff' and would
 smoke.
 It runs good at 3K or so on the interstate.
 So does it have the same kind of motor mounts like in the OM603 Engine
 Vibration thread or do I need to look else where?

Anything that results in unbalanced power from different cylinders will 
cause what you describe. I'd start with a dose of a superior injector 
cleaner (Diesel Purge delivered full strength or Chevron Techron 
concentrate - the same stuff for gasoline cars) will often cure the 
problem if it results from clogged or coked nozzles, but will have 
little effect if the cause is worn nozzles. If a dose of cleaner doesn't 
work then the injectors will need to be pulled, tested and recalibrated 
or rebuilt as required. This is beyond what most DIYers can do as an 
injector tester and the skill and knowledge to operate it is required.

If the motor mounts have deteriorated (and they surely have if they are 
more that 10 years old) that will exacerbate even the slightest imbalance.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] 1985 300SD Nasty Engine Vibration

2007-09-11 Thread Marshall Booth
John Robbins wrote:
 George Larribeau wrote:
 Rusty lists injectors and  injector nozzles separately. Is the injector 
 complete with nozzle? Can these just be installed or do they need to be set 
 up ??
 
 The injectors listed on Rusty's site come complete with nozzle, etc. 
 All you need to do is remove the old injectors, replace heatshields, and 
 install new injectors.  :)
 
 The nozzles are available separately for people who rebuild the 
 injectors themselves.

New or rebuilt Bosch injectors are warranted to be within 10 bar 
pressure of one another. They need to be matched to within 5 bar for the 
engine to run smoothly. So, whether you rebuild or replace your 
injectors, they need to be calibrated! Some shops are equipped to do 
this, but many are not.

Marshall
-- 
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] OM603 Engine Vibration - new twist

2007-09-11 Thread Marshall Booth
Peter Merle wrote:
 Thanks for the sound advice - I did inspect mountings and they did
 appear to be sound . I took vehvicle to a retired Mercedes Benz Mechanic
 and he said that I should have the vibration damper on the propshaft (
 which I don't have ) The twist comes in that the EPC does not list a
 vibration for my vehicle 124.130. Furthur the mechanic should me a
 Mercedes publication printed dec 1984 where is states that the 124.130
 manual transmission definetly must have the damper ( the auto does not )
 My vehicle is a manual and has been so since birth so I'm very puzzled.
 
 Can anyone confirm that the 124.130 ( manual tranny ) 300D has a
 vibration damper ( behind front flex disc ) on the drive shaft?

The 124.130 with a manual transmission (the damper on automatics is 
quite different) was designed to have a vibration damper on the 
driveshaft, but some did not require one. The damper has NO effect on 
engine vibration but ONLY on vibration related to ground speed. I have a 
friend with a 124.003 with a 5 speed. When the damper collapsed (or more 
accurately tore apart) he had it replaced.

On some cars (201s for sure) the only way the vibration damper is 
available is along with front half of the driveshaft. At least one 
member of this forum has replaced the front driveshaft to replace the 
damper. There are several driveshaft specialist that claim they can 
balance the shaft with or without the damper. Others argue that that is 
not always possible.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] 1985 300SD Nasty Engine Vibration

2007-09-11 Thread Marshall Booth
Rich Thomas wrote:
 So is that true, these are the same product?  Diesel Purge I never see, 
 Techron is in the auto parts store.
 
 --R
 
 Marshall Booth wrote:
 I'd start with a dose of a superior injector 
 cleaner (Diesel Purge delivered full strength or Chevron Techron 
 concentrate - the same stuff for gasoline cars) 

Diesel Purge is NOT the same as Chevron Techron concentrate nor are they 
administered the same way to achieve maximum effect. DP is run through 
full strength with the fuel tank/lines disconnected, while Techron 
concentrate is poured into the fuel tank and thew car driven. They both 
do an excellent job of cleaning dirty/coked injectors. BG 44k is also a 
fine cleaner that's poured into the tank, but it's expensive and must be 
purchased from a service shop. Most of the other cleaners that I've 
tried were a little to a lot less effective.

Marshall
-- 
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] 1985 300SD Nasty Engine Vibration

2007-09-11 Thread Marshall Booth
R A Bennell wrote:
 Doesn't Jim Cathey make shims from the sides of abandoned dishwashers, or 
 some such??
 
 Seriously, though, it is at least interesting to know how it is done. I have 
 not looked around here to see who
 might do this sort of thing. What sort of pressure is required to test these 
 things? One would think that hydraulic
 hoses and fittings might be sufficiently strong. Don't know how small one can 
 get though.

Pressures of several thousand psi are involved and the ability to 
measure the pressure with an accuracy of 25-35 psi or so. The shim 
material must be of the proper quality of steel or they can shatter 
(don't ask how I know that) and that can destroy the injector.

Marshall
-- 
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] 1985 300SD Nasty Engine Vibration

2007-09-11 Thread Marshall Booth
George Larribeau wrote:
 Diesel Purge delivered full strength 
 
 What is the best technique for this?
 
 Fill secondary filter and start ??

The delivery scheme is detailed on the side of the Diesel Purge bottle 
and in the Performance Products catalog. I've attached a copy of the 
diagram to the post.

I find it easier to simple pour a bottle of Techron Concentrate into the 
fuel tank and drive the car as you ordinarily do.

Marshall
-- 
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Mystery Noise Time - Embarrasingly Loud

2007-09-10 Thread Marshall Booth
Zoltan Finks wrote:
 That sounds like something I can live with - nudging the shroud possibly.
 
 I wonder if the intermittent nature of the sound is explained by the
 fan clutch action. But this doesn't explain why the sound would not
 happen at idle or at the lower RPMs. Wait, maybe the torqueing of the
 engine added to the mix explains things. I'll have to think about
 this.
 
 I'm good at sitting around thinking as opposed to wrenching.

As engine speed changes, so does the position of the engine (that is 
balanced on three elastic mounts). If the front mounts have not been 
measured, you can't rule them out even if they have been recently 
replaced. The rear (transmission) mount is much more difficult to check. 
If it's original, I can almost guaranty it should be replaced.

Marshall
-- 
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Mystery Noise Time - Embarrasingly Loud

2007-09-10 Thread Marshall Booth
Luther wrote:
 Take a flat blade screwdriver and pry the fan shroud clips up.  Move the fan 
 shroud to a new position where it's not rubbing.  Tap the clips back into 
 place.  Problem solved.

That solves NOTHING except the noise if the cause is the collapse of one 
or more engine mounts. When they get bad enough, a sudden stop can shove 
the engine right through the radiator (making a mess of the fan, fan 
clutch, belt tensioner and sometime even the timing cover as well as the 
radiator).

Marshall
-- 
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] How to hold viscous couple W124

2007-09-10 Thread Marshall Booth
Peter Merle wrote:
 The Haynes book refers to special tool to hold viscous fan coupler on
 the OM603 's when loosening or fastening the coupler. How does this tool
 work? Can one make a home made tool?
 PEter
You can wrap a strap wrench around the pulley or twist the serp belt so 
that it prevents the pulley from turning (but that may destroy the belt 
- especially if it's not quite new).

Marshall
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Re: [MBZ] OM603 Engine Vibration

2007-09-10 Thread Marshall Booth
Peter Merle wrote:
 My New W124 300D  non turbo exhibits strong vibration from idle to 1600
 rpm when engine is slightly loaded. Does not do this when out of gear
 and you rev vehicle . It is rpm related and not road speed related . It
 sounds a bit like an engine is labouring . Is this normal? ( BTW my
 OM617's don't do this )
 What could cause this ? What I could come up with is possibly a loose
 front vibration damper?
 PEter 

The vibration you describe is NOT normal. Causes can be failed motor 
mounts, poor injector spray pattern, unbalanced injector function, and 
I'm sure other causes. Not something that can easily diagnosed without a 
LOT more information.

Marshall
-- 
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Mystery Noise Time - Embarrasingly Loud

2007-09-10 Thread Marshall Booth
Zoltan Finks wrote:
 I've looked at the fan and the shroud. I don't see any evidence of
 scraping. I would think I would see markings.
 
 My other thoughts on this mystery noise are:
 
 Wheel bearings
 
 Our belt seems looser than it might should be. Wonder if that could be
 the noise? I have not owned a car with a serpentine before.
 
 Something related to our use of the parking brake (which we don't use
 all that often, but did yesterday)

Wheel (or driveshaft or axle) bearings or the parking brake make noise 
correlated with car ground speed - NOT engine speed.

Could be belt idler bearing or any device driven by the belt. Does the 
fan blade move more than 10 mm front to back? That's about the limit 
before service is required.

Marshall
-- 
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] people are on crack

2007-09-09 Thread Marshall Booth
Kaleb C. Striplin wrote:
 http://cgi.ebay.com/ebaymotors/Mercedes-Benz-190-Series-190D-84-Mercedes-Benz-190D-Diesel-Rare5Speed-50MPG-pos-WVO_W0QQitemZ170147549944QQihZ007QQcategoryZ6328QQssPageNameZWDVWQQrdZ1QQcmdZViewItem

It's a 2 liter (not a 2.2 as the US versions were) and has the manual 
heating AC system. 50 mpg is a stretch, but I've gotten 44-45 with mine.

Marshall
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Re: [MBZ] Mystery Noise Time - Embarrasingly Loud

2007-09-09 Thread Marshall Booth
Zoltan Finks wrote:
 Okay, a noise started today, and it's so loud it's pretty much
 prohibitive in terms of driving. And of course, it indicates something
 wrong, so the car is all but out of commission until it's solved. This
 is the 87 190D. Description follows:
 
 In summary, sounds like a stick is stuck in the wheel - sort of that
 playing card-in-the-spokes sound but louder. I figured it to be
 vehicle speed related, but just as we pulled into our street and
 stopped, I noticed that the noise continued after the car stopped
 rolling. (noise was tapering off in speed and volume at this point).
 
 The speeds I have noticed it at are from about 15 to about 35. I think
 it may taper off at higher speeds.
 
 I have some vague guesses, but does this sound familiar to anyone?
 
 I quickly scanned for anything caught in the wheels, and I looked for
 anything caught in the fans.

May be related to WAY OVERFILLING the transmission if transmission fluid 
overflow did in the rear engine (transmission) mount (but I doubt it). 
The noise is likely the fan rubbing against the fan shroud! Very common 
after motor mounts start to fail.

Marshall
-- 
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] 2.5DT Idle and turbo issues

2007-09-08 Thread Marshall Booth
Ralph W wrote:
 Hello All,
 I've been following the recent 2.5 threads with some interest. My '90 2.5 has 
 some been very sluggish lately. Limp mode is a bit overstated but I would say 
 I'm not getting any help from the turbo. Mileage on the car is still around 
 29 MPG. I must also note that I believe I have a head gasket issue. Usual 
 signs of oil in rad and anti-freeze usage. I have been somewhat successfully 
 fighting this issue for the last 40,000 miles with Irontite. The car idles 
 horrendously loud and shaky. Sounds like a big pickup truck. Engine sounds 
 fine after about 900 rpm. I've done a diesel purge with no noticeable 
 improvement. I'm sure mine has all the computer controlled stuff that the 
 later year models have and was getting lost during the discussion on what all 
 the vacuum valves at the air cleaner do. Is there is simple diagnostic check 
 to see if the sensors which activate the turbo are working. The valve which 
 activates the flap on the turbo (wastegate?) holds vacuum and activates the 
 fla
p.Any suggesti
ons on any of these i

There is NO sensor that activates the turbo. The turbo works all the 
time. The higher the engine rpm, the more boost. Boost alone achieves 
NOTHING. There must also be fuel enrichment. Most complaints of poor 
turbo function turn out to be poor/no fuel enrichment. The turbo has NO 
effect on idle.

With your engine, there is a turbo wastegate that is opened if the 
emissions system fails or if the boost exceeds the limits.

When were the fuel and filters changed?

Marshall
-- 
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] 2.5 DT

2007-09-06 Thread Marshall Booth
Frederick Moir wrote:
 Hi, Alles.
 Quick question. What (if any) are the differences between an 87 190DT 602,961 
 and a 91 300D 602.962 engines? Daydreaming idiot wants to know.
 TIA

The earlier 602.961 engine puts out a few more hp and the EGR can be 
disabled without causing the engine to drop into limp home mode. The 
later engine has a more complex computer control and emissions system 
that is more difficult to repair.

Marshall
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Re: [MBZ] Oil, oil everywhere, 87 300TD

2007-09-06 Thread Marshall Booth
Kevin Slater wrote:
 Had a bad happening with my 87 300TD. My wife came back from a mostly 
 highway trip and she parked the car in the driveway. The car has had a 
 persistent leak on the passenger / exhaust side of the engine. Not a 
 tremendous amount, but a nuisance that put spots on the concrete drive. 
 I went out to make sure something was under the car and I noticed oil on 
 the passenger side fender above the light where it meets the hood. I 
 looked underneath and there was a large spot (about 15 long and 6 
 wide) forming underneath. I quickly moved the car into the garage and 
 popped the hood. Lots of oil over the engine in the area around and 
 above the turbo and exhaust crossover pipe. I haven't crawled 
 underneath. I'd love to get some ideas on what might have let loose to 
 dump that much oil.

Turbo oil line or return, chain tensioner, valve cover oil cap, blown 
head gasket leaking above the alternator.

Is the belt tensioner roller parallel to the belt? If the tensioner arm 
starts to loosen a fair amount of oil can leak from the threaded 
fitting, but that oil usually end up being thrown by the belt in a line 
from side to side.

Marshall
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Air cells W124

2007-09-05 Thread Marshall Booth
Peter Merle wrote:
 How long do these normally last when vehicle is drived on normal hard
 surface . I have recently purchased the W124 with slef leverling rear
 suspension and it appears the air cell's have failed - rear suspesion
 very hard and jittery. According to previous owners maintainance records
 this was last done only some 6 km prior.

If you use factory nitrogen cells, life tends to be upwards of 10+ years 
or 150kmi. With aftermarket cells, I've had them fail in 1-3 years. The 
factory rubber parts are FAR superior. Same with motor mounts!

Marshall
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Univ of Pittsburgh School of Medicine
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Re: [MBZ] Om603 Vacuum pump failure indicators

2007-09-04 Thread Marshall Booth
Peter Merle wrote:
 Is there any way to tell if an OM603 vacuum pump is about to fail , eg
 oil in vacuum lines etc/ noisy ?
 Peter

There is NO reliable test other than to tear it down and measure 
clearances. In my experience, the early ones lasted 100-150kmi and the 
newer ones are good for 150-250kmi. If it's leaking CHANGE IT, an if the 
vacuum doesn't meet spec CHANGE IT.

Marshall
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Re: [MBZ] Om603 Vacuum pump failure indicators

2007-09-04 Thread Marshall Booth
Tom Hargrave wrote:
 The dangerous failure mode is when the internal drive roller mechanism fails
 and it takes the front surface of the IP timing mechanism with it. The
 Manufacturer designed an updated vacuum pump that solves the problem. I
 replaced mine at 250,000 miles and the original looked like new. But this is
 when you want to replace one, once the damage starts it's too late.

Bearings into the timing chain are a far more catastrophic and frequent 
occurrence than destruction of the timer. Dropping parts into the sump 
that can ultimately be picked up by the oil pump occurs more often than 
damaged timers. A failed vacuum pump on a 60x engine is to be avoided 
even if it means replacing perfectly good pumps from time to time.

Marshall
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] OM603 introduction - observations

2007-09-04 Thread Marshall Booth
Peter Merle wrote:
 Thanks for your advice. Got the car and have these observations
 1. Engine grumbles/protests below 1600 rpm ( under load greater than
 approx 30% )
 2. Steering does not centre correctly especially when cold. It tries to
 centre but does not g o all the way - could this be a steering box
 overhaul??
 

 Subject: Re: [MBZ] OM603 introduction
 
 
 I dont really know much about the non-turbo 603 since we do not get them
 
 in the US. I do know on the turbo 603 the only real problem area to 
 watch out for is cracking heads. Not sure if the non-turbo has that 
 problem or not.
 
 Peter Merle wrote:
 I have just purchased a W124 non turbo 300D ( OM603 ) and am keenly 
 awaiting deliverly later today. Having grown up with OM617's ( and 
 OM621
 ) this is a major cultural adjustment for me . What are the important
 issues with these engines eg vacuunm pumps , timing chains , injector
 nozzles - ie how long do thaey last /when should they be changed. Is
 there a way of measuring chain stretch as in in Om617? Are there any
 online resources for the maintaince of these cars?

Chain stretch is measured exactly the same as it is measure in OM61x 
engines. Chains in OM60x engines wear more slowly - maybe 1 deg every 
100kmi using conventional oil changed at recommended intervals (Mobil 1 
halves chain wear). Max allowable stretch is 4 deg.

Head in the non-turbo 603s are NOT subject to,the same head cracking 
issues that the turbos experience. The head gasket MAY leak up front 
above the chain tensioner (5 of the seven 60x engines I've owned leaked 
here - some a little - some a lot - only cure is a new head gasket) or 
blow out between the #1 cylinder and the chain vault (makes MUCH smoke 
and drinks oil when this happens), but this only happens to a few 
percent of engines.

The engine itself is VERY durable and long lived if properly maintained. 
The lifters will clatter starting at about 100kmi unless you use a 
synthetic oil. Changing to a synthetic will usually quiet clatter but it 
may take 10-20kmi. Changing lifters will usually NOT keep the lifters 
quiet if you continue to use conventional oil! I've seen them get noisy 
within a few weeks!

Injectors and glow plugs last about as long as they did in OM61x engines 
(150-250kmi).

Marshall
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Wiper arm won't go back down 190D

2007-09-04 Thread Marshall Booth
Zoltan Finks wrote:
 Okay, since the holiday weekend seems to have left the list with a
 skeleton crue, and since my wife needs to drive a car to her first day
 at the new practice tomorrow morning, I went ahead and forced the
 wiper arm back down to the windshield.
 
 I figure either this is normal operation of the wiper arm, or that
 this is a disappointing engineering slip-up.
 
 The arm gave some sharp snapping sounds as I pushed it down, then was
 released back into position.
 
 Pretty much what you described, Mitch.

That what all of mine - new style and old - do/did!

Marshall
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Re: [MBZ] cracked head any thoughts?

2007-09-04 Thread Marshall Booth
Sure would be nice if you mentioned the year and model car you were 
discussing!!

Marshall

William Tisdal wrote:
 Thanks Harry and others responding. I have determined as of yesterday that 
 exhaust gases are in the reservoir.  I am driving the car approximately 
 3,000 miles per month and top off of antifreeze is
 usually every 45 days sometimes longer. I  removed the antifreeze tank 
 yesterday and discovered a slight ammount of oil. I guess I now have my 
 diagnosis. The question is what I should do at present,
 short of head shopping.  The pressure in the antifreeze tank is now buliding 
 up where I can hear it from inside the car. The car runs beautifully, with 
 no hesitations or hard starts. It fires up immediately. I have temporarily 
 put all water in the cooling system and almost no white smoke is present. It 
 appears that as the car cools down a bit, right after driving and 
 restarting, a small ammount of white smoke is present. This must be a small 
 ammount of water going into the cylinder, however no presence of water in 
 the oil, but a drop or 2 of oil in the coolant reservoir.
 I know,now, that I will be head shopping eventually. Does anyone have any 
 recommendations of
 how to decrease some of this pressure temporarily, and if so would it keep 
 the water from going in
 when the car cools down without so much back pressure.  Also, does anyone 
 have any recommendations or help to locate the appropriate head for this 
 car? I am considering experimenting
 with Evans waterless coolant to see if I can temporarily decrease this 
 pressure from exhaust gases.
 I have heard so many nightmares of new heads doing the same thing.


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Re: [MBZ] What's that squicky sound?

2007-09-04 Thread Marshall Booth
[EMAIL PROTECTED] wrote:
 1979 240D, automatic.  Good rain came and windows were open, lot of water 
 came in. Alot on dash board area.   Now when I glow plug and start car get a 
 buzzer sound which stays on when the car is running and seams to be coming 
 from the emergancy hazzard light area.  When I activate the hazzard button 
 press it in and the hazzards are operating buzzer stops completely. There 
 was never a buzzer associated with this hazzard light before
 
 What is happing?

Check fuses carefully. I've had a blown fuse cause the combination relay 
to buzz - might also be so for the earlier hazard light flasher.

Marshall
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Re: [MBZ] cracked head any thoughts?

2007-09-04 Thread Marshall Booth
Mitch Haley wrote:
 
 Marshall Booth wrote:
 Sure would be nice if you mentioned the year and model car you were
 discussing!!
 
 On Saturday, it was a '86 SDL.

Then it will be necessary to pull the head to determine if it's the head 
or the head gasket.

Marshall
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Re: [MBZ] Stupid stalling smoky TD's, yes we have them

2007-09-04 Thread Marshall Booth
Hendrik wrote:
 http://ozbenz.net/viewtopic.php?t=4240highlight=
 anyone with any thoughts, I am guessing ALDA but don't know enough about 
 the set up.

If you feel like it's cutting out, then its likely the overboost sensor 
closing the pressure line to the ALDA.

I could also be the line from the intake manifold thru the switchover 
valve to the ALDA being plugged by the tarry soot/oil residue that 
accumulates in the intake manifold (but that usually doesn't cut in and 
out). Blow through the pressure plumbing from the ALDA end toward the 
intake manifold - there should be no more resistance than blowing 
through a large drinking straw. If there is pressure - clean out the line!

Marshall
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Re: [MBZ] Ultra low sulfur diesel. Trouble for old injector pumps?

2007-08-27 Thread Marshall Booth
Peter Merle wrote:
 It's the sulphur that's the lubricant , not pariffin
 PEter

Sulfur is NOT a lubricant (where did you get that idea?). When sulfur is 
removed from the diesel fraction of crude by most usual methods it also 
remove the fractions that are the best lubricants. These CAN be 
replaced, but until forced to, most refiners didn't.

Marshall
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Re: [MBZ] What happened to the VW rabit diesels from the 1980's

2007-08-27 Thread Marshall Booth
Tom Hargrave wrote:

 Also, a little piece of trivia - the engines, at least the ones that were
 sold here, were manufactured under contract in the USA.

Both diesel and gas Rabbits and Golfs were built here in Western PA 
(just east of New Stanton) from the late '70s thru mid '80s and I had 
many friends that worked at the VW plant (now a Sony plant). The cars 
were assemble there with many US parts, BUT the diesel engines all came 
preassembled from Germany!! Fit and finish of the US built cars was 
substantially inferior to the German built.

Marshall
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Re: [MBZ] Ultra low sulfur diesel. Trouble for old injector pumps?

2007-08-27 Thread Marshall Booth
archer wrote:
 Sulfur is NOT a lubricant (where did you get that idea?). When sulfur is
 removed from the diesel fraction of crude by most usual methods it also
 remove the fractions that are the best lubricants. These CAN be
 replaced, but until forced to, most refiners didn't.
 Marshall
 --
 Does that mean that that the current low sulphur fuel does not have to have 
 lubricant added if used in a VW diesel with rotary pump?
 Gerry

The people that make their living selling additives will tell you 
otherwise, but additives should not need to be added to fuel if the pump 
is properly designed.

The lubricity standards for ULSD are sufficient for all diesel engines 
recently or currently sold in the US (and MOST that were here before). 
Now if your 20+ year old VW or Volvo diesel pumps are on their last 
legs, they are likely to fail sometime shortly after you change them 
over to ULSD. Had you NOT change them over, they might have lasted 
longer - or they might not! The old pumps were designed for the 
lubricity blended into 0.5 sulfur fuel and some even tolerated 0.05%. 
USLD has better lubricity than 0.5.

All of the Bosch/Mercedes pumps were inline pumps, lubricated by engine 
oil and could run on kerosene, standard #2 and everything in between. 
They were not essentially different than the pumps that served the early 
('60s thru 'early '70s) Mercedes injected gasoline engines.

http://www.chevron.com/products/prodserv/fuels/diesel/ulsd.shtml#A2

http://fleetowner.com/mag/fleet_abcs_ulsd/

http://www.clean-diesel.org/faqs.html


Marshall
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Re: [MBZ] Fuses

2007-08-27 Thread Marshall Booth
Hans Neureiter wrote:
 I needed to replace al my fuses. I could only find fuse kits
 containing a fraction of what is needed. I would have had to get 4
 kits @ $ 6.00 a piece.
 I stumbled across  jbug.com , a VW supply house.
 They have packages of 10 each 8A, 16A and 30A for $ 1.50 a package.
 What is more intriguing is that the metal fuse elements are copper.
 This should extend the service life of the fuses considerably since
 electrolytic corrosion of the lesser metal (aluminum) will be
 eliminated.

The fuses (no matter what the element is made of) are reliable for about 
10 years. NO MORE!

Marshall



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Re: [MBZ] 603 ALDA tweaking and fuel economy

2007-08-23 Thread Marshall Booth
Alex Chamberlain wrote:
 Gentlemen,
 
 Just refilled the tank on the '87 300D for the first time since
 adjusting the ALDA.  I was disappointed to observe a MAJOR decline in
 fuel economy---from about 25 mpg to about 19 (50-50 mix of city and
 highway driving on both tanks).
 
 If anything I've been seeing less visible exhaust smoke since tweaking
 the ALDA, so I'd be really surprised if I was losing unburned fuel
 that way.  What happened?  Did I maybe knock a fuel line loose while
 manhandling the ALDA in and out under the manifold?  Did I break it?
 I only turned the screw on top one full turn counterclockwise, and I
 know it wasn't adjusted before since the safety cap was still on.
 
 One good thing is that I've figured out that, once the cap is off, the
 adjusting screw and locknut are just barely accessible without taking
 the ALDA out (or the intake manifold off).  Between the #3 and #4
 intake runners you can just barely wiggle in a 10mm GearWrench from
 one side and an improvised low-clearance screwdriver (i.e. nail file
 or butter knife) from the other.  So repeated adjustments to find the
 right setting shouldn't be too hard, if it sounds like I just overdid
 it.  Anybody have any thoughts?

If you're putting more fuel into the engine and not getting more power 
out then there WILL be smoke. If no smoke then the fuel is going 
somewhere other than the engine (or you are doing a lot more work - like 
if the tire pressure are 10 lb low or brakes are dragging). The ALDA 
didn't do it. All it does is raise fuel as boost increases. No boost, no 
ALDA action. If there's too much fuel, then there will be smoke!

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] 603 ALDA tweaking and fuel economy

2007-08-23 Thread Marshall Booth
Alex Chamberlain wrote:
 On 8/23/07, Marshall Booth [EMAIL PROTECTED] wrote:
 If you're putting more fuel into the engine and not getting more power
 out then there WILL be smoke. If no smoke then the fuel is going
 somewhere other than the engine (or you are doing a lot more work - like
 if the tire pressure are 10 lb low or brakes are dragging). The ALDA
 didn't do it. All it does is raise fuel as boost increases. No boost, no
 ALDA action. If there's too much fuel, then there will be smoke!
 
 Thanks Marshall.  There is definitely more power since adjusting the
 ALDA.  The car used to be dog-slow off the line, and now responds to
 the accelerator much more like a gas car.  However, interestingly, I
 can still feel it when the turbo spools up---I thought with the ALDA
 adjusted properly, there was supposed to be no more turbo lag?
 
 So what else might cause a sudden decrease in fuel economy with no
 corresponding loss of power?  Sounds like a fuel leak is about the
 only possibility, since a blockage (e.g. fuel filter) would cause loss
 of power, and an overrich condition would cause more smoke.  Right?

Over rich ALDA causes smoke. There is NO such thing as turbo lag in a 
Mercedes diesel. The turbo provides some boost much above idle. What 
most people refer to as turbo lag is the improper adjustment of the ALDA 
that provides insufficient fuel until the engine reaches 2200-2500 rpm. 
The way to optimize the ALDA for power is to increase until there is 
more than a tad of smoke at full load with the engine running at 4000+ 
rpm (like pedal to the floor in drive when you have hit about 65-70+ 
mph) and the turn the ALDA back until only slight wisps of smoke are 
barely visible in the rear view mirror (under the same conditions) on a 
bright sunny day. What happens at night in trailing headlights measures 
NOTHING so don't worry about that!

Most serious (more than 3-4 mpg) increases in fuel use results from 
leaks! Could be any of the soft fuel lines or the return lines that 
connect the injectors. A fuel filter that is clogged will 
(paradoxically) result in increased fuel consumption as well.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] 603 ALDA tweaking and fuel economy

2007-08-23 Thread Marshall Booth
Alex Chamberlain wrote:
 On 8/23/07, Kaleb C. Striplin, work [EMAIL PROTECTED] wrote:
 On my SDL I seem to be getting about 22 or so, I would think i should get
 more than that.  I have what I think is too much black smoke and that is
 after new injectors.  I dont think the alda has ever been adjusted on mine.

 
 NEW new injectors or rebuilt oldies?
 
 Don't the new ones have a bad rep (no longer made in Germany)?

New and used rebuilt injectors use the same NEW nozzles. The nozzles are 
made where ever Bosch chooses. I have had NO trouble with rebuilt 
injectors (I've NEVER bought a new one in 40+ years) providing you use a 
certified rebuilder. It ain't rocket science!

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Self-leveler on a W123 sedan?

2007-08-23 Thread Marshall Booth
LWB250 wrote:
 Self-leveling suspension was available as an option on
 123 chassis models (and possibly others) but it was
 the same system as the wagons with an engine driven
 pump, nitrogen spheres and the rest.
 
 Dan

NEVER available as a US 123 option.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] 603 ALDA tweaking and fuel economy

2007-08-23 Thread Marshall Booth
Curt Raymond wrote:
 I was under he impression new ones were not matched by default...
 Could mismatched injectors lead to lowered economy or would better matched 
 injectors give better economy?

Bosch rebuilds and new injectors are matched to within 10 bar. To match 
them closer requires that YOU or your shop test them! All of the 
injectors in an engine should be matched within 5 bar (if matched within 
2-3 bar engine idle will be smoother - if the rest of the engine is in 
good shape). A 10 bar range will not have much effect on fuel economy, 
but the engine idle will be rough. If the injectors dribble or the spray 
pattern is well out of specifications economy will drop. An injector in 
a well maintained engine should last 150-250kmi!

If the injection timing is more than a few degrees out of spec, economy 
and power will start to diminish. If the timer mechanism is damaged, 
economy drops.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] 603 ALDA tweaking and fuel economy

2007-08-23 Thread Marshall Booth
John Robbins wrote:
 Kaleb C. Striplin, work wrote:
 OK, so why do I have too much black smoke?  Is my timing off?  Is my EGR 
 messed up?  I unhooked the EGR and plugged the vac line but still the same
 
 Isn't it possible for the valve to get stuck open?

If a valve sticks open the piston hits it and often breaks the cam 
shaft. That can ruin your day.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] 603 ALDA tweaking and fuel economy

2007-08-23 Thread Marshall Booth
Kaleb C. Striplin, work wrote:
 OK, so why do I have too much black smoke?  Is my timing off?  Is my EGR 
 messed up?  I unhooked the EGR and plugged the vac line but still the same

To assure it's NOT the EGR you must block it off with a plate. What you 
are doing does NOTHING if the EGR is broken and hanging open. Small 
changes in timing (several degrees) don't seriously increase smoke but 
if the chain has stretched more than 4 degrees smoke can result and 
power will be down (but measuring chain stretch is a breeze). If the 
ALDA has broken, you will have excessive smoke (and you can't adjust 
it). You will have smoke if injector(s) dribble, have rotten spray 
pattern or are way out of the proper pop pressures. A cracked head or 
head gasket CAN do it too.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Post Falls SL musings

2007-08-21 Thread Marshall Booth
Jim Cathey wrote:
 Tow dolly?
 
 Right out.  Our main trouble is that we often end up in some
 places where towing a trailer(-ette) is impractical/impossible.
 Especially since my wife won't do it.  With a pure toad, once
 you pull the pin you have two independent drivable vehicles,
 and no pesky trailer to get in the way.
 
 I like the toad idea, I'm just not sure a 107 can be
 turned into one.
 
 Anybody know enough about these AT's to know if external
 lubrication is what it would take to survive?  Or is it
 something else that kills them when you tow too far?
 
 -- Jim

All you need to keep the engine running to drive the front pump.

Marshall
-- 
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] CL 190D 5speed in AZ

2007-08-21 Thread Marshall Booth
Robert Rentfro wrote:
 What do you reckon is wrong with this?
 
  
 
  
 
 http://phoenix.craigslist.org/car/400626863.html
 

B\Almost surely a blown head gasket between the #1 piston and the chain 
vault Rather common with early OM60x engines.

Marshall
-- 
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Can backing up a hill cause oil drinkage

2007-08-21 Thread Marshall Booth
Zoltan Finks wrote:
 Had a thought this evening as I backed out my driveway in the 240D.
 It's a fairly steep but short driveway.
 
 I notice that there is an unpleasant amount of smoke when I do this. I
 thought maybe it's just that I notice it since I'm backing into the
 exhaust. But tonight I smelled burning oil.
 
 Was wondering if somehow the angle of the car coupled with the inertia
 of moving backward could cause the engine to burn some oil?
 
 I don't know how this would specifically work, it's just a bit of
 general detective work.

You need valve seals or guides AND seals.

Marshall

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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Alignment Time

2007-08-21 Thread Marshall Booth
Hendrik wrote:
 My local authorized semi independent MB workshop informed me a while 
 back that they don't do wheel alignments any more. However I found a 
 place that knows how to do Benzes and it only cost me 35 Aussie beans. 
 Car drives straight, steering wheel is straight but I haven't done 
 enough k's to determine whether wear is equal.
 

If you don't have problems DO NOT get the car aligned just to be sure. 
Good chance you'll make things worse!! Over 200kmi my cars usually have 
needed ONE alignment on average (but some have required NO alignments 
and others have needed two or three - usually because at least one was 
improperly done)..

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Alignment Time and steering box adjustment

2007-08-21 Thread Marshall Booth
Hendrik wrote:
 Don't worry Marshall, she was way out of whack. I have been 
 progressively fixing things on the front end for a while and finally got 
 around to replacing the rubber bearings top and bottom.
 The alignment mechanic gave me a written report on before and after the 
 job and it most definitely needed doing. Also the tires where wearing 
 badly, which is an indication that things are not right. Now the front 
 end is pretty right except for an adjustment to the steering box but I 
 think I'll leave that to an expert, right? I have read the factory 
 manual and it states to use a torque bar on the steering wheel to get it 
 right, someone with experience could probably do it by feel but I am not 
 that experienced.

You can tackle the steering box without doing damage if you are careful!
Loosen the lock nut with the adjusting nut held in place. If the box is 
loose, turn the adjusting screw counter clockwise (I know that ccw is 
counter intuitive, but that reduces play) maybe 1/4 turn. Note EXACTLY 
how far you turned it so you can return it to exactly where it was 
before you started if things don't improve or get worse. Keep adjusting 
1/4 turn at a time. Then check the wheel play. If you feel a notch in 
the center when turning the wheel or the wheel is slow to straighten 
after making a turn, the box is much too tight. If the box is too tight 
wear will skyrocket. You must NOT try to reduce the play (measured at 
the steering wheel) in a used box to less than 10-12 mm. Maximum 
allowable play is 25 mm.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Can backing up a hill cause oil drinkage

2007-08-21 Thread Marshall Booth
Luther wrote:
 How much oil useage can worn valve guides cause?

As much oil as you've got when it gets bad enough!

Marshall
-- 
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] A/C Question

2007-08-21 Thread Marshall Booth
dave walton wrote:
 Where is the expansion valve located?
 
 -Dave Walton

Depends on which car. The expansion valve on the 124 is between the 
firewall behind and inboard of the brake booster. On the 126 I expect 
it's still behind and above the brake pedal (and an absolute BEAST to 
work on).

Marshall
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] CL 190D 5speed in AZ

2007-08-21 Thread Marshall Booth
Robert Rentfro wrote:
 Given the price vs. the cost of repair (head gasket)...and what it is, do
 you think it's a decent seal, Herr Doktor?
 
 Bob R

Could be - if the AC works. Could easily cost over $1000. Figure well 
over $500 for someone knowledgeable to the the head gasket.

Marshall
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Univ of Pittsburgh School of Medicine
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Re: [MBZ] Stuck wheel!!!!!

2007-08-20 Thread Marshall Booth
E M wrote:
 Thanks Peter,
 This wheel was by no way torqued correctly!!  I had to put a 3 foot piece of
 pipe on the wrench to get the bolts out!!  Wonder the rotors didnt look like
 salad bowls, but them seem ok.  I always do the back of the rotor where it
 meets the hug too.
 
 Ed
 300E
 
 On 19/08/07, Peter Frederick [EMAIL PROTECTED] wrote:
 A very light coating of ant-iseize will work.  I also put a very thin
 layer of anti-seize on the face of the hub when installing a new rotor,
 too.

 However, I've never seen a stuck alloy wheel with correctly torqued lug
 bolts. either.

 Peter

The surface that must NOT be lubricated is the wheel's lug seat and the 
surface of the lug bolt that mates with it. I routinely (for about 25 
years) used paraffin wax wiped onto the lug threads and that has NEVER 
allowed the the lugs to seize even when a gorilla over tightens them. 
Never had one spontaneously come loose either when  properly torqued.

Marshall
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Anti sieze on aluminum wheels

2007-08-20 Thread Marshall Booth
Robert Bigham wrote:
 I never before heard of a wheel so tight it took driving with 
 loose lugs to get it loose fro the hub.  Wow.

Happens routinely in the rust belt!

Marshall
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Diesel Air Filter service life.

2007-08-20 Thread Marshall Booth
Marshall Field wrote:
 I am going broke buying air filters for my three 300d's.  The Kalifornia
 version air filter at almost 50 bux a pop really hurts.  What I am looking
 for are some ways and wisdom to get some more service life out of the air
 filters.
 
 Yes, all the usual stuff has been looked at and brought up to spec.  The
 seals, the hoses and pipes, everything.  All are tight.  Silica on the oil
 analysis is in the cellar so I know the system is tight.  And I particularly
 dislike any air filter with the K and N name on it.,
 
 I live in Phoenix, drive mostly on roads and freeways.  Problem is that I
 can get hardly 2500 miles out of a air filter.  Usually less, much less
 miles.  My criteria is holding the filter up to bright sunlight.  If I can
 not see daylight through the folds in the filter, then to me it is plugged
 and needs replacing.
 
 I remember years ago seeing some domestic Purolator filters that had a
 washable sock over the main paper air filter.  But I have never seen such a
 set up for a MB.  I am sure that something can be rigged, but that would
 entail a smaller diameter, non standard air filter for the housing
 

Your criteria is WAY too conservative. When the warm engine star5s to 
smoke at idle or the top speed and acceleration time start to drop (or 
30kmi has passed) it's time to change the filter! Only use Mercedes 
approved filters!

Marshall
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Diesel Air Filter service life.

2007-08-20 Thread Marshall Booth
E M wrote:
 I'm kind of curious now.  How do the California filters differ from those in
 the rest of the US or North America?

The air filter for California certified '85 diesels is a different shape 
than all other OM617.95 engines (so it will fit with room for the trap 
oxidizer and the plumbing that replaced it) and because there are 
relatively few California certified cars, the filters are expensive.

Marshall
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Diesel Air Filter service life.

2007-08-20 Thread Marshall Booth
Marshall Booth wrote:
 
 Your criteria is WAY too conservative. When the warm engine star5s to 
 smoke at idle or the top speed and acceleration time start to drop (or 
 30kmi has passed) it's time to change the filter! Only use Mercedes 
 approved filters!
 
 Marshall

Under extremely harsh conditions (like exclusive city driving, extreme 
cold and extremely wet conditions) the change interval drops to 15kmi.

Marshall
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Univ of Pittsburgh School of Medicine
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Re: [MBZ] Alignment Time

2007-08-20 Thread Marshall Booth
Robert Rentfro wrote:
 Went for my free rotate and balance (which really is now just a free rotate
 since we don't balance them each time 'cause they often don't need it.and
 my question was, how do you know unless you put it on the machine? I got
 the deer in the headlights look).
 
  
 
 Anywho.the inside of the front tires are wearing more quickly. Will an
 alignment take care of this? And will any regular shop do a good job of
 aligning my car..which will, undoubtedly, be older than the kid that would
 work on it? Or should I look to an MB garage?
 
  
 
 All of the rubber parts under the front end still look reasonably good, btw.

Symmetrical wear on either the inside or outside edge of the front tires 
is usually caused by excessive toe-out or toe-in respectively, BUT it is 
commonly caused by worn tierod couplings or ball joints allowing the 
even a car statically aligned to specifications to go out of alignment 
as soon as it starts moving.

The person doing the alignment MUST be experienced doing Mercedes 
(mustn't be a teenager following the directions for a Hunter machine or 
the like) and know WHY each step is required. The use of a tension bar 
is mandatory except when all front end components meet new specs! The 
use of a centering bolt is needed to assure that the turn signals will 
continue to cancel as designed!

When in doubt a dealer can do a proper job (but may be more expensive 
than a knowledgeable independent). The car can't be properly aligned if 
wear is outside rather narrow limits so some dealers and independents 
will refuse to perform the alignment beyond the first few steps if the 
wear is excessive unless you opt for need work (most chain operations 
like Sears, Firestone, etc won't tell you that and will align the car, 
but the alignment will NOT result in much or even any improvement).

Marshall
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Was: RAMBO ... Now: Mobil 1

2007-08-20 Thread Marshall Booth
Wonko the Sane wrote:
 I was trying to start a new oil thread so we could talk about something
 other than guns and penis size.

AMEN!

Marshall
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Univ of Pittsburgh School of Medicine
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Re: [MBZ] Anti seize on glow plugs (was) aluminum wheels

2007-08-20 Thread Marshall Booth
andrew strasfogel wrote:
 Is the same true about glow plugs?  I wanted to install new ones this
 weekend  (1983 300TD) but they were in so tight I was afraid of doing
 serious damage in case they were frozen in place.  Is it possible these
 are the original GPs?  I haven't changed them since purchaseing the vehicle
 in 1989!  I also discovered a split CV boot.  What's the best way to deal
 with that?

You can use anti-seize on glow plugs (not any lubricant though). Try 
removing the glow plugs when the engine is hot!! Much easier (but don't 
burn yourself).

Replace the half axle with the blown boot with a good used or NEW one. 
Don't consider a rebuilt one.

Marshall
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Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
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Re: [MBZ] Now Emission Test Alignment Time

2007-08-20 Thread Marshall Booth
Alex Chamberlain wrote:

 
 I've been surprised at how little visible smoke my 300D puts out in
 daylight after tuning my ALDA.  Running B99 doesn't hurt, either.
 
 Oregon doesn't have opacity tests---that seems like a pretty crude,
 archaic way to tell if a vehicle is running right.  On gassers it's
 mainly going to catch bad rings, right?  Which would be indicated by
 high HCs in the exhaust anyway.

An properly applied opacity scale (there is one in the OM636-621 engine 
manual) can allow optimizing the of a mechanical injection system (such 
as 20th century Mercedes diesels) to withing a fraction of one percent 
that can be achieved with very carefully calibrated machinery. Not crude 
at all.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Was: RAMBO ... Now: Mobil 1

2007-08-18 Thread Marshall Booth
Luther wrote:
 Turbo Diesel Truck 5W-40
 
 On Fri, 17 Aug 2007 19:45:24 -0500, Wonko the Sane [EMAIL PROTECTED] wrote:
 
 What weight of Mobil 1 should I use in my 240D?

While Mobil 1 5W-40 Turbodiesel Truck, 5W-40 ESP Formula M, 5W-40 and 
0W-40 are Mercedes approved, consumption may be a bit high in an OM61x 
engined car. I would recommend M-1 15W-50 even in winter in the northern 
US.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] [ SPAM ] Re: tick, tick, tick, very fast under the hood?

2007-08-18 Thread Marshall Booth
Harry Watkins wrote:
 Rob (welcome to the list) is trying to rob my thread (grin).  My tick, tick
 is under the hood, not under the dash.  It starts when the key is turned on
 and I guess it ticks all the time.  What is the function of the unit just
 rear of the IP on a 603?
 
 Looking for help.

Sounds like the cruise control actuator going CRAZY. I expect that is 
possible if the feedback loop becomes intermittent or opens. Try 
unplugging it.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] 280E, AT, won't shift into third

2007-08-17 Thread Marshall Booth
Harry Watkins wrote:
 A guy looking to buy one of my SDLs has a 1977 and he says it won't shift to
 3rd gear.  Says the tach keeps climbing, but no shift.  I told him someone
 on this list will have the answer.

Change fluid and filter. If that doesn't improve things the transmission 
may only need adjustment OR it may be worn out! It is, after all, 30 
years old!

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Jacking vehicle up to change ATF filter

2007-08-17 Thread Marshall Booth
Zoltan Finks wrote:
 Okay, here's one of my famous basic questions:
 
 Since I only really have the ability to jack up one end of the
 vehicle, am I better off – in terms of maximum ATF drainage – jacking
 up the front, or the rear of the vehicle? I'm assuming the rear is the
 answer, but doesn't hurt to ask.
 
 Talking about the 87 190D.

Since you have to remove the pan to change the filter (the filter really 
MUST be changed with the ATF change) it doesn't matter, but the drain 
plug is at the back and so I'd jack up the front of the car.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Oil gauge was Re: 83' 300D Greasecar for sale

2007-08-16 Thread Marshall Booth
Donald Snook wrote:
 Brian wrote: 
 
  
 
 My oil gauges move up to around 1 bar after a couple seconds or so
 
 after startup, then stay there for around five seconds, then go ahead
 
 and move up to pegged. 
 
  
 
 Really?  Mine pegs out almost instantly and I don't use Mobil 1.   I
 think it did the same thing in my 1990 300D 2.5.   I thought all
 Mercedes would peg out (3+) when they are first started and then they
 will go down a little after running for a while and getting hot 

The oil pressure response time is a function of oil viscosity, engine 
wear, filter condition AND the condition of the O rings (part # 
015-997-94-48) on the oil filter cap stem (the really do need to be 
changed every 20-30kmi). Once the harden the no longer serve their 
intended function.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Speedo accuracy

2007-08-16 Thread Marshall Booth
Allan Streib wrote:
 There's a school zone near where I work, and they have one of those
 automatic radar signs that display how fast you are driving.
 
 I noticed when I drive through there in my 300D that the displayed
 speed is 3 - 4 MPH lower than what my speedo says.  Is this typical,
 and which speed is more likely to be correct?
 
 Allan

There is NO assurance that the sign is accurate. They vary more than 10% 
in my experience.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Speedo accuracy

2007-08-16 Thread Marshall Booth
Kaleb C. Striplin, work wrote:
 Wonder how far off the radar guns the cops use are.
 

The radar guns used by large departments MUST be calibrated frequently. 
Even the finding of one gun seriously out of calibration or even lack of 
paper work to prove when it was last calibrated can result in ALL of the 
traffic convictions that depended on that gun being overturned. I'm not 
sure that small jurisdictions are as careful.

Last time I checked, in Pennsylvania only the PA State Police are 
authorized to use radar. The legislature threatens to change that every 
few years, but they can never get a majority to approve it.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] 86 300SDL

2007-08-16 Thread Marshall Booth
Alex Chamberlain wrote:
 On 8/16/07, LarryT [EMAIL PROTECTED] wrote:
 Howdy,
 Found a subject car - silver, 200K, all records, engine, tranny, AC all
 in very good condition.  Needs detailing and a couple very small tears in
 the seats.  Sheepskins on the front seats so couldn;t seee them very well -
 tires and wheels good except the wheels are chromed (Yuck)

 Asking ~$3900 but will deal.  What's it worth - I know, Kaleb says $200.
 How about a more common selling price?Any majoy problems to watch out
 for?

 
 Yowza!  I don't think I've ever seen a silver SDL.  What color is the
 interior?  Where is the car located?  I might be interested if you
 pass on it.
 
 As far as things to look for--- good cooling system maintenance
 (mandatory) and head replacement (desirable) as with any 603 car.
 
 Alex Chamberlain
 '87 300D Turbo

Only California certified '86 SDLs had traps so head cracking was quite 
infrequent on US certified '86 SDLs. 90% of the head cracking was the 
result of heat stresses caused by the trap. Just removing the trap 
doesn't get you home free though. The head may crack when the trap is on 
but not actually fail for months or years after the trap is removed.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Mann Oil Filters Coming Apart

2007-08-14 Thread Marshall Booth
Tom Hargrave wrote:
 You are filtering out dirt that can cause excess bearing wear but there
 are other causes for wear.
 
 Most of what wears from the engine passes right through the filter 
 stays suspended in the oil, as it should.
 
 Tom
 www.kegkits.com
  
 Original Message
 From: Curt Raymond [EMAIL PROTECTED]
 Sent: 08/14/07 06:52 PM
 To: Diesel List mercedes@okiebenz.com
 Subject: Re: [MBZ] Mann Oil Filters Coming Apart
 -=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=
 
 If thats true then why have a filter? What are we filtering out?
 
 -Curt

The filter doesn't remove small particulate (like soot). It remains 
suspended in the oil. It's because of this small stuff that the oil in 
your Mercedes needs to be changed every 5-10kmi. If you filtered the 
small stuff, the oil could last for 50-100kmi. But you'd be changing 
filters every 2.5kmi or so (the way a Mercedes is designed) and adding a 
qt of oil with each change.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] thoughts on diesel clatter

2007-08-13 Thread Marshall Booth
Luther wrote:
 Please explain why a rough running diesel can be diagnosed as weak injectors
 with different pop pressures. 
 

A diesel engine will NOT idle smoothly if the injector pop pressures 
exceed a 5 bar range. With the pressure matched even closer (2-3 bar) 
the engine will idle even more smoothly (providing everything else is 
working as it should).

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] thoughts on diesel clatter

2007-08-12 Thread Marshall Booth
John M McIntosh wrote:
 Well since my 500SEL is busy having a rebuilt transmission installed  
 I was forced to cart four people across the rockies up the Coquihalla  
 Highway  5 to 8% grade for nearly 3000 feet of altitude in the 92  
 wagon.  For reference the OM603 will only do 75 mph flat out up the  
 8% grade, water temp rose from 85C to 100C.  That and another 500  
 miles of mountain driving and 250 miles of flat land.
 
 After all this my wife noticed the clatter is *much* louder at idle,  
 much more clatter/bearings bouncing/burbling kinda noise.
 
 I wondering if I knocked loose lots of carbon (mind our normal  
 driving over the last 40K miles has been highway), and it's causing all
 this racket? Well that or blew a exhaust gasket (don't think so) or  
 muffler joint.

On the clatter, check the serpentine belt tensioner shock absorber. It 
can make a racket not unlike valve clatter when it fails. Push on the 
shock upper and lower bushing with the engine running and if the clatter 
is altered or subsides, you've found the problem.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] thoughts on diesel clatter

2007-08-12 Thread Marshall Booth
Kaleb C. Striplin wrote:
 speaking of clatter etc.  Some may remember I posted a while back I have 
 a SDL that clatters louder than a 617 and has alot of black smoke.  I 
 figured it was injectors and so did others.  Ordered new injectors from 
 Rusty and installed them.  Clatter seems to be down, smoke for the most 
 part seems to be down but it still has black smoke more than I would 
 like at times.  Did/does this when under mild/heavy throttle.  Now it 
 doesnt seem to do it all the time but some times/alot of the time.  What 
 else could cause black smoke like this?  Air filter is new.  Timing?  EGR?
 

Adjust the ALDA clockwise until the smoke is barely visible at 4000+ rpm 
at full load, full pedal. Then measure 0-62 mph acceleration!

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Mann Oil Filters Coming Apart

2007-08-12 Thread Marshall Booth
Robert Rentfro wrote:
 During yesterday's oil change, I had the third consecutive Mann oil filter
 come out in two pieces; the paper section became separate from the metal
 section. What's the deal on that?  Anyone else experience this? Does that
 failure allow a path for oil to flow where it's not filtered? 
 
 I put a Hengst in this time to see what happens. 

Any chance that the filters got wet. Counterfeit filters are NOT unknown!

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Changing ATF and Filter 190D

2007-08-11 Thread Marshall Booth
Zoltan Finks wrote:
 Zoikes! I forgot that there was a drain plug on the pan. That's great!
 
 But yes, I am thinking I will change the filter now.
 
 Is it the same deal as on old American cars where you use some RTV, or
 the like, to make the stupid gasket lay down on the pan so you can
 raise it up there and begin to bolt it up? Or has the practice of
 shipping AT filters folded up ceased?

Do NOT use anything on the gasket - especially not RTV! Don't forget 
that the torque value for the pan is only 7 Nm which is about 5 lb ft. 
Much more than that and you can cut the gasket. The drain plug torque 
(both) is 14 Nm (~10 lb-ft).

Marshall
  --
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] 300D Transmission Service Question

2007-08-11 Thread Marshall Booth
LWB250 wrote:.
 
 8.)  Put the pan in place, and snug the bolts up all
 the way around.  Tighten the bolts to spec, which is
 really, really, low, something like 14 in-lbs (yes,
 inch-pounds!)

Not quite! The torque value for the pan bolts is 5.18 lb-ft (that's 62 
lb-inch unless I've messed up my math).

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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