Re: [MBZ] 240D Engine Mounts

2012-11-06 Thread Scott Ritchey
I didn't think replacing the engine mounts on the 300TD (NA) was that bad.
So I was encouraged to replace the mounts on the 300SD turbo.  HA! Mucho
harder.

-Original Message-
From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
On Behalf Of Bob Rentfro
Sent: Monday, November 05, 2012 10:49 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] 240D Engine Mounts

I jacked the engine back up a tad, lined everything up with a drift pin and
it lined up fine. What a huge difference they make. Wicked smooth now. I
love how errthing on this 240 is so much easier to get to than on the 300D.

Bob  R
On Nov 5, 2012 2:24 PM, Randy Bennell rbenn...@bennell.ca wrote:

 Find a tapered punch.

 Randy


 On 05/11/2012 3:22 PM, OK Don wrote:

 Lift the engine enough to take the weight off so you can align the holes
 with a drift pin, large Phillips screw driver, etc. Once they are
aligned,
 let the engine down to hold it in place, remove pin, insert bolt.

 On Mon, Nov 5, 2012 at 2:15 PM, Bob Rentfro azbob...@gmail.com wrote:

  I guess I should probably clarify that I oriented the mounts the same
way
 the old ones came off and they're off by about a quarter of the diameter
 of
 a hole
 On Nov 5, 2012 1:14 PM, Bob Rentfro azbob...@gmail.com wrote:

  Okay so that fits loosely. I understand. Now my issue is getting the

 holes

 to line up so I can get the 8 millimeter bolts back in from the bottom.

 How

 do I get those pigs to line up? I tried it with the engine down I tried

 it

 with the engine up I can't get them to line up.

 Bob R
 On Nov 5, 2012 11:17 AM, Dieselhead 126die...@gmail.com wrote:

  If you mean the one to the subframe, it is meant to be loose.  It is
 essentially a safety catch.




   I am replacing the engine mounts on my 240 D. The 1 between the oil
 pan

 and
 the crossmember I am putting it back together and there seems to be a

 lot

 of slop between the metal and rubber parts. Is that normal? Or should

 the

 metal draw up tightly against the rubber part?

 Bob R
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[MBZ] 240D Engine Mounts

2012-11-05 Thread Bob Rentfro
I am replacing the engine mounts on my 240 D. The 1 between the oil pan and
the crossmember I am putting it back together and there seems to be a lot
of slop between the metal and rubber parts. Is that normal? Or should the
metal draw up tightly against the rubber part?

Bob R
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Re: [MBZ] 240D Engine Mounts

2012-11-05 Thread Dieselhead
If you mean the one to the subframe, it is meant to be loose.  It is 
essentially a safety catch.






I am replacing the engine mounts on my 240 D. The 1 between the oil pan and
the crossmember I am putting it back together and there seems to be a lot
of slop between the metal and rubber parts. Is that normal? Or should the
metal draw up tightly against the rubber part?

Bob R
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Re: [MBZ] 240D Engine Mounts

2012-11-05 Thread Bob Rentfro
Okay so that fits loosely. I understand. Now my issue is getting the holes
to line up so I can get the 8 millimeter bolts back in from the bottom. How
do I get those pigs to line up? I tried it with the engine down I tried it
with the engine up I can't get them to line up.

Bob R
On Nov 5, 2012 11:17 AM, Dieselhead 126die...@gmail.com wrote:

 If you mean the one to the subframe, it is meant to be loose.  It is
 essentially a safety catch.




  I am replacing the engine mounts on my 240 D. The 1 between the oil pan
 and
 the crossmember I am putting it back together and there seems to be a lot
 of slop between the metal and rubber parts. Is that normal? Or should the
 metal draw up tightly against the rubber part?

 Bob R
 __**_
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 For new and used parts go to www.okiebenz.com
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 http://www.okiebenz.com/**archive/http://www.okiebenz.com/archive/

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Re: [MBZ] 240D Engine Mounts

2012-11-05 Thread Bob Rentfro
I guess I should probably clarify that I oriented the mounts the same way
the old ones came off and they're off by about a quarter of the diameter of
a hole
On Nov 5, 2012 1:14 PM, Bob Rentfro azbob...@gmail.com wrote:

 Okay so that fits loosely. I understand. Now my issue is getting the holes
 to line up so I can get the 8 millimeter bolts back in from the bottom. How
 do I get those pigs to line up? I tried it with the engine down I tried it
 with the engine up I can't get them to line up.

 Bob R
 On Nov 5, 2012 11:17 AM, Dieselhead 126die...@gmail.com wrote:

 If you mean the one to the subframe, it is meant to be loose.  It is
 essentially a safety catch.




  I am replacing the engine mounts on my 240 D. The 1 between the oil pan
 and
 the crossmember I am putting it back together and there seems to be a lot
 of slop between the metal and rubber parts. Is that normal? Or should the
 metal draw up tightly against the rubber part?

 Bob R
 __**_
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Re: [MBZ] 240D Engine Mounts

2012-11-05 Thread Randy Bennell

Find a tapered punch.

Randy


On 05/11/2012 3:22 PM, OK Don wrote:

Lift the engine enough to take the weight off so you can align the holes
with a drift pin, large Phillips screw driver, etc. Once they are aligned,
let the engine down to hold it in place, remove pin, insert bolt.

On Mon, Nov 5, 2012 at 2:15 PM, Bob Rentfro azbob...@gmail.com wrote:


I guess I should probably clarify that I oriented the mounts the same way
the old ones came off and they're off by about a quarter of the diameter of
a hole
On Nov 5, 2012 1:14 PM, Bob Rentfro azbob...@gmail.com wrote:


Okay so that fits loosely. I understand. Now my issue is getting the

holes

to line up so I can get the 8 millimeter bolts back in from the bottom.

How

do I get those pigs to line up? I tried it with the engine down I tried

it

with the engine up I can't get them to line up.

Bob R
On Nov 5, 2012 11:17 AM, Dieselhead 126die...@gmail.com wrote:


If you mean the one to the subframe, it is meant to be loose.  It is
essentially a safety catch.




  I am replacing the engine mounts on my 240 D. The 1 between the oil pan

and
the crossmember I am putting it back together and there seems to be a

lot

of slop between the metal and rubber parts. Is that normal? Or should

the

metal draw up tightly against the rubber part?

Bob R
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Re: [MBZ] 240D Engine Mounts

2012-11-05 Thread Bob Rentfro
I jacked the engine back up a tad, lined everything up with a drift pin and
it lined up fine. What a huge difference they make. Wicked smooth now. I
love how errthing on this 240 is so much easier to get to than on the 300D.

Bob  R
On Nov 5, 2012 2:24 PM, Randy Bennell rbenn...@bennell.ca wrote:

 Find a tapered punch.

 Randy


 On 05/11/2012 3:22 PM, OK Don wrote:

 Lift the engine enough to take the weight off so you can align the holes
 with a drift pin, large Phillips screw driver, etc. Once they are aligned,
 let the engine down to hold it in place, remove pin, insert bolt.

 On Mon, Nov 5, 2012 at 2:15 PM, Bob Rentfro azbob...@gmail.com wrote:

  I guess I should probably clarify that I oriented the mounts the same way
 the old ones came off and they're off by about a quarter of the diameter
 of
 a hole
 On Nov 5, 2012 1:14 PM, Bob Rentfro azbob...@gmail.com wrote:

  Okay so that fits loosely. I understand. Now my issue is getting the

 holes

 to line up so I can get the 8 millimeter bolts back in from the bottom.

 How

 do I get those pigs to line up? I tried it with the engine down I tried

 it

 with the engine up I can't get them to line up.

 Bob R
 On Nov 5, 2012 11:17 AM, Dieselhead 126die...@gmail.com wrote:

  If you mean the one to the subframe, it is meant to be loose.  It is
 essentially a safety catch.




   I am replacing the engine mounts on my 240 D. The 1 between the oil
 pan

 and
 the crossmember I am putting it back together and there seems to be a

 lot

 of slop between the metal and rubber parts. Is that normal? Or should

 the

 metal draw up tightly against the rubber part?

 Bob R
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Re: [MBZ] 240D Engine Mounts

2012-11-05 Thread Max Dillon
That is a very satisfying job!
-- 
Max Dillon
Charleston SC
'95 E300
'87 300TD

Bob Rentfro azbob...@gmail.com wrote:

I jacked the engine back up a tad, lined everything up with a drift pin
and
it lined up fine. What a huge difference they make. Wicked smooth now.
I
love how errthing on this 240 is so much easier to get to than on the
300D.

Bob  R
On Nov 5, 2012 2:24 PM, Randy Bennell rbenn...@bennell.ca wrote:

 Find a tapered punch.

 Randy


 On 05/11/2012 3:22 PM, OK Don wrote:

 Lift the engine enough to take the weight off so you can align the
holes
 with a drift pin, large Phillips screw driver, etc. Once they are
aligned,
 let the engine down to hold it in place, remove pin, insert bolt.

 On Mon, Nov 5, 2012 at 2:15 PM, Bob Rentfro azbob...@gmail.com
wrote:

  I guess I should probably clarify that I oriented the mounts the
same way
 the old ones came off and they're off by about a quarter of the
diameter
 of
 a hole
 On Nov 5, 2012 1:14 PM, Bob Rentfro azbob...@gmail.com wrote:

  Okay so that fits loosely. I understand. Now my issue is getting
the

 holes

 to line up so I can get the 8 millimeter bolts back in from the
bottom.

 How

 do I get those pigs to line up? I tried it with the engine down I
tried

 it

 with the engine up I can't get them to line up.

 Bob R
 On Nov 5, 2012 11:17 AM, Dieselhead 126die...@gmail.com wrote:

  If you mean the one to the subframe, it is meant to be loose.  It
is
 essentially a safety catch.




   I am replacing the engine mounts on my 240 D. The 1 between the
oil
 pan

 and
 the crossmember I am putting it back together and there seems to
be a

 lot

 of slop between the metal and rubber parts. Is that normal? Or
should

 the

 metal draw up tightly against the rubber part?

 Bob R
 ___
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[MBZ] 240D engine in india

2009-11-29 Thread Kaleb C. Striplin

This is interesting.

http://en.wikipedia.org/wiki/Mercedes-Benz_OM616

--
Kaleb C. Striplin/Claremore, OK
95 E300, 92 500SEL, 92 300SD, 92 300E 4Matic, 91 350SDL, 
91 300D, 89 560SEL, 87 300SDL x2, 85 380SE 5.0 Euro, 
85 190D, 84 190D, 84 300D euro manny, 76 240D, 76 300D, 
http://www.okiebenz.com



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[MBZ] 240D engine and transmission available

2008-11-14 Thread Craig McCluskey
From 1982 240D, has new-style glow plugs.
Engine number 616.912-12-088993
Four-speed manual transmission from '72 220D
Both have about 180 kmi on them.
Mounted on pallet, ready to ship.

Anyone interested?


Craig


--- 
Craig McCluskey

Present: 1982 240D/3.0 (Euro 1984 617.912 engine, 4-speed) 250 kmi
 1994 E420 117 kmi
   Past: 1964 190Dc
 1972 220D/8
 1972 220/8
 1987 190E/2.3

 /\   
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Re: [MBZ] 240D engine and transmission available

2008-11-14 Thread Kaleb C. Striplin

Well darn, I am, too bad I didnt pick it up while I was out there!!

Craig McCluskey wrote:

From 1982 240D, has new-style glow plugs.

Engine number 616.912-12-088993
Four-speed manual transmission from '72 220D
Both have about 180 kmi on them.
Mounted on pallet, ready to ship.

Anyone interested?


Craig


--- 
Craig McCluskey


Present: 1982 240D/3.0 (Euro 1984 617.912 engine, 4-speed) 250 kmi
 1994 E420 117 kmi
   Past: 1964 190Dc
 1972 220D/8
 1972 220/8
 1987 190E/2.3

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  X   AGAINST HTML MAIL   HTML email.
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--
Kaleb C. Striplin/Claremore, OK
 92 300SD, 92 300E 4Matic, 91 300D, 91 300E, 89 560SEL,
 87 300SDL x2, 85 380SE 5.0 Euro, 85 190D, 84 190D x2,
 84 300D euro manny, 81 240D, 80 240D, 76 240D,
 76 300D, 72 250C, 69 250, 66 220SEb
http://www.okiebenz.com

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[MBZ] 240D engine is REALLY *LOUD*..

2008-01-10 Thread Kevin J. Slater
My son sent me an instant message yesterday saying the 240D was trailing 
some blue smoke and smelled like it was burning oil.

When I got home last night I started it up and popped the hood. Engine is 
running a lot louder than it had been. It was night, so it's hard to be 
definitive but it did seem to be spewing a little more smoke than normal 
and it did smell of burning oil. The oil level (I checked it before I 
started after the car sat on the flat for 7 hours) was down a bit from 
where it was when I brought the level back up a few days back. We checked 
under the air filter and there wasn't much oil sitting there, so I don't 
think that's the culprit. I did notice pretty significant blow-by when I 
pulled the oil fill cap while the engine was running at fast idle.

So I have more smoke, some oil smell in the exhaust, lower oil level on 
the dipstick, more noise - almost like a loud rap, and lots of cam oil 
pressure. Any thoughts? Could it be as simple as a valve nut that wasn't 
tightened up enough and now has moved? The sound I'm hearing seems to be 
coming from a single piston - that is, it's regular but I don't think it 
happens every time a piston fires.

...Kevin (who'll be checking valve clearances tonight)


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Re: [MBZ] 240D engine is REALLY *LOUD*..

2008-01-10 Thread Kaleb C. Striplin, work
#1 piston probably has a problem.  Does it idle rough too?

---
Kaleb C. Striplin
Cox Auto Trader
730-Tulsa FSBO Supervisor

- Original Message - 
From: Kevin J. Slater [EMAIL PROTECTED]
To: mercedes@okiebenz.com
Sent: Thursday, January 10, 2008 1:43 PM
Subject: [MBZ] 240D engine is REALLY *LOUD*..


 My son sent me an instant message yesterday saying the 240D was trailing
 some blue smoke and smelled like it was burning oil.

 When I got home last night I started it up and popped the hood. Engine is
 running a lot louder than it had been. It was night, so it's hard to be
 definitive but it did seem to be spewing a little more smoke than normal
 and it did smell of burning oil. The oil level (I checked it before I
 started after the car sat on the flat for 7 hours) was down a bit from
 where it was when I brought the level back up a few days back. We checked
 under the air filter and there wasn't much oil sitting there, so I don't
 think that's the culprit. I did notice pretty significant blow-by when I
 pulled the oil fill cap while the engine was running at fast idle.

 So I have more smoke, some oil smell in the exhaust, lower oil level on
 the dipstick, more noise - almost like a loud rap, and lots of cam oil
 pressure. Any thoughts? Could it be as simple as a valve nut that wasn't
 tightened up enough and now has moved? The sound I'm hearing seems to be
 coming from a single piston - that is, it's regular but I don't think it
 happens every time a piston fires.

 ...Kevin (who'll be checking valve clearances tonight)


 ___
 http://www.okiebenz.com
 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email [EMAIL PROTECTED]

 To Unsubscribe or change delivery options go to:
 http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com 


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Re: [MBZ] 240D engine is REALLY *LOUD*..

2008-01-10 Thread Kevin J. Slater
No. It idles about the same as it always has. It runs a little rough at 
startup, but that could be a number of things. Smooths out pretty quickly.

...Kevin

On Thu, 10 Jan 2008, Kaleb C. Striplin, work wrote:

 #1 piston probably has a problem.  Does it idle rough too?
 
 ---
 Kaleb C. Striplin
 Cox Auto Trader
 730-Tulsa FSBO Supervisor
 
 - Original Message - 
 From: Kevin J. Slater [EMAIL PROTECTED]
 To: mercedes@okiebenz.com
 Sent: Thursday, January 10, 2008 1:43 PM
 Subject: [MBZ] 240D engine is REALLY *LOUD*..
 
 
  My son sent me an instant message yesterday saying the 240D was trailing
  some blue smoke and smelled like it was burning oil.
 
  When I got home last night I started it up and popped the hood. Engine is
  running a lot louder than it had been. It was night, so it's hard to be
  definitive but it did seem to be spewing a little more smoke than normal
  and it did smell of burning oil. The oil level (I checked it before I
  started after the car sat on the flat for 7 hours) was down a bit from
  where it was when I brought the level back up a few days back. We checked
  under the air filter and there wasn't much oil sitting there, so I don't
  think that's the culprit. I did notice pretty significant blow-by when I
  pulled the oil fill cap while the engine was running at fast idle.
 
  So I have more smoke, some oil smell in the exhaust, lower oil level on
  the dipstick, more noise - almost like a loud rap, and lots of cam oil
  pressure. Any thoughts? Could it be as simple as a valve nut that wasn't
  tightened up enough and now has moved? The sound I'm hearing seems to be
  coming from a single piston - that is, it's regular but I don't think it
  happens every time a piston fires.
 
  ...Kevin (who'll be checking valve clearances tonight)
 
 
  ___
  http://www.okiebenz.com
  For new parts see official list sponsor: http://www.buymbparts.com/
  For used parts email [EMAIL PROTECTED]
 
  To Unsubscribe or change delivery options go to:
  http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com 
 
 
 ___
 http://www.okiebenz.com
 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email [EMAIL PROTECTED]
 
 To Unsubscribe or change delivery options go to:
 http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
 


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Re: [MBZ] 240D engine is REALLY *LOUD*..

2008-01-10 Thread Joe Knight
Could be a needle stuck in its nozzle body bore.  I've seen that so bad that
I'm convinced that no amount of Purge could remedy it.  Makes quite the
racket but just requires nozzle replacement.

-joe
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[MBZ] 240D Engine Block Drain Plug

2006-11-24 Thread ts

Assume engine drain plug has never been removed.

Questions:,
1. Best way to access from above or below?;
2.  Size of drain plug, looks to be between 17 mm and 20 mm what is it 
please?

3.  Is there rachet extention set combo that will work?
4.  The drain plug does it need a seal or some thread puddy when you 
reinstall it.
5.  If it has not been removed will it take a gorrilla from the Bronz Zoo to 
do it?


Anything else you can share please.  Want to flush the right way.

Regards Tom Scordato
1979 240D 104K miles 






Re: [MBZ] 240D Engine Block Drain Plug

2006-11-24 Thread Sunil Hari

yep - gorilla, blowtorch to heat up the surrounding block, and some serious
torque.  Dunno about putty or access approach, but the size is a 14mm or
17mm Allen socket (same as differential).

On 11/24/06, [EMAIL PROTECTED] [EMAIL PROTECTED] wrote:


Assume engine drain plug has never been removed.

Questions:,
1. Best way to access from above or below?;
2.  Size of drain plug, looks to be between 17 mm and 20 mm what is it
please?
3.  Is there rachet extention set combo that will work?
4.  The drain plug does it need a seal or some thread puddy when you
reinstall it.
5.  If it has not been removed will it take a gorrilla from the Bronz Zoo
to
do it?

Anything else you can share please.  Want to flush the right way.

Regards Tom Scordato
1979 240D 104K miles



___
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For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

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--
Sunil Hari
1992 300D 2.5T - 290Kmi.
[EMAIL PROTECTED]
513-205-7474


Re: [MBZ] 240D Engine Block Drain Plug

2006-11-24 Thread Craig McCluskey
On Fri, 24 Nov 2006 12:26:20 -0500 [EMAIL PROTECTED] wrote:

 4.  The drain plug does it need a seal or some thread puddy when you 
 reinstall it.

It has an aluminum sealing ring. Don't loose it.


Craig



Re: [MBZ] 240D Engine Block Drain Plug

2006-11-24 Thread OK Don

I recommend replacing the aluminum sealing ring - I replaced all of
them on the '78 117 engine. They were corroded inside and out, hard
and brittle - almost as bad as the rubber parts. The only place I
could find them was either the stealership, or Rusty.


 4.  The drain plug does it need a seal or some thread puddy when you
 reinstall it.

It has an aluminum sealing ring. Don't loose it.

Craig

--
OK Don, KD5NRO
Norman, OK
The Americans will always do the right thing... after they've
exhausted all the alternatives.
Sir Winston Churchill
'90 300D, '87 300SDL, '81 240D, '78 450SLC, '97 Ply Grand Voyager



Re: [MBZ] 240D Engine Block Drain Plug

2006-11-24 Thread Jim Cathey

Assume engine drain plug has never been removed.


And assuming you're talking about the things of which there
are (potentially) three or so along the waterline of the block.
In one of which the block heater goes, in other words.  It's a
freeze plug, not a drain, in that you can drain more out the
front by removing the water pump housing.  (More later.) The
reason for that row of holes is for manufacturing of the block,
not for draining out the coolant at random times.


1. Best way to access from above or below?;


Above, I've found.  After removing alternator, radiator, and manifolds.


2.  Size of drain plug, looks to be between 17 mm and 20 mm what is it
please?


19mm or 3/4.  Microscopic difference between the two, well below
manufacturing tolerance for that rather crude plug.


3.  Is there rachet extention set combo that will work?


Extensions are no good, we're talking a _lot_ of torque required.
With an extension you get too much side torque, you can't keep
the 'elbow' in place.  You do _not_ want to ream out the hex on
the plug!  That's why you remove the manifolds and all that
other crap.  That lets you get the 3/4 drive socket set on
there without extensions.  Removing the radiator is so you can
put a cheater bar on it.  A few feet ought to do it.  I used
my Harbor Freight socket set, and a fencepost driver as a cheat.


4.  The drain plug does it need a seal or some thread puddy when you
reinstall it.


It's puttied when installed by the factory.  That's why you
need real heat (read: acetylene) to remove it.  The application
of which is why you need to drain the block first (out the front)
to get the area above boiling heat.

5.  If it has not been removed will it take a gorrilla from the Bronz 
Zoo to

do it?


Ook ook, my man.


Anything else you can share please.  Want to flush the right way.


Don't bother if flushing is your game.  Pull the water pump housing
instead.  You remove those plugs to replace one with a block heater.
(And if you had one, it's easily unscrewed when compared to that
wretched plug.)  And for normal flushing you don't need to do this
either, popping open a heater line is sufficient.

Did I mention that this job is a major PITA?  And that I've heard
tell of a cracked block or two when the job goes wrong?

You can dig my tale out of: http://cathey.dogear.com/frankenheap.html

-- Jim




Re: [MBZ] 240D Engine Block Drain Plug

2006-11-24 Thread OK Don

Now that I think about it - I opened the drain plug on the side of the
block on the 340D last year when I replaced the radiator. It's not one
of the freeze plugs - it's a little lower I believe, and it wasn't all
that hard to remove. I think it had a regular hex head, not an Allen
head.

On 11/24/06, Jim Cathey [EMAIL PROTECTED] wrote:

 Assume engine drain plug has never been removed.

And assuming you're talking about the things of which there
are (potentially) three or so along the waterline of the block.
In one of which the block heater goes, in other words.  It's a
freeze plug, not a drain, in that you can drain more out the
front by removing the water pump housing. --


OK Don, KD5NRO
Norman, OK
The Americans will always do the right thing... after they've
exhausted all the alternatives.
Sir Winston Churchill
'90 300D, '87 300SDL, '81 240D, '78 450SLC, '97 Ply Grand Voyager



Re: [MBZ] 240D Engine Block Drain Plug

2006-11-24 Thread Craig McCluskey
On Fri, 24 Nov 2006 11:58:46 -0800 Jim Cathey [EMAIL PROTECTED]
wrote:

  Assume engine drain plug has never been removed.
 
 And assuming you're talking about the things of which there
 are (potentially) three or so along the waterline of the block.
 In one of which the block heater goes, in other words.  It's a
 freeze plug, not a drain, in that you can drain more out the
 front by removing the water pump housing.  (More later.) The
 reason for that row of holes is for manufacturing of the block,
 not for draining out the coolant at random times

But if you are talking about the drain plug, so you can completely drain
the cooling system, instead of installing the block heater, there is one
hex-head bolt-like thing just in front of the starter. The other plugs
have hex shaped recesses that require an allen wrench. Those are beastly
hard to remove. The drain plug is much easier.


Craig



Re: [MBZ] 240D Engine Block Drain Plug

2006-11-24 Thread ts
Sory for the miss understanding folks, I have a block heater all ready.  This 
is the drain plug forward of that and it is just forward of the alternator,  In 
the manual and real life looks like a Hex head bolt/plug , not a bolt plug w 
allen type head (like the differential fill and drain plugs)??

When I flush next time looking to pull this drain plug.  Thanks for the 
information any way it is always valuable.

Regards
Tom Scordato
Bellefonte PA
- Original Message - 
From: Jim Cathey [EMAIL PROTECTED]
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Friday, November 24, 2006 2:58 PM
Subject: Re: [MBZ] 240D Engine Block Drain Plug


 Assume engine drain plug has never been removed.
 
 And assuming you're talking about the things of which there
 are (potentially) three or so along the waterline of the block.
 In one of which the block heater goes, in other words.  It's a
 freeze plug, not a drain, in that you can drain more out the
 front by removing the water pump housing.  (More later.) The
 reason for that row of holes is for manufacturing of the block,
 not for draining out the coolant at random times.
 
 1. Best way to access from above or below?;
 
 Above, I've found.  After removing alternator, radiator, and manifolds.
 
 2.  Size of drain plug, looks to be between 17 mm and 20 mm what is it
 please?
 
 19mm or 3/4.  Microscopic difference between the two, well below
 manufacturing tolerance for that rather crude plug.
 
 3.  Is there rachet extention set combo that will work?
 
 Extensions are no good, we're talking a _lot_ of torque required.
 With an extension you get too much side torque, you can't keep
 the 'elbow' in place.  You do _not_ want to ream out the hex on
 the plug!  That's why you remove the manifolds and all that
 other crap.  That lets you get the 3/4 drive socket set on
 there without extensions.  Removing the radiator is so you can
 put a cheater bar on it.  A few feet ought to do it.  I used
 my Harbor Freight socket set, and a fencepost driver as a cheat.
 
 4.  The drain plug does it need a seal or some thread puddy when you
 reinstall it.
 
 It's puttied when installed by the factory.  That's why you
 need real heat (read: acetylene) to remove it.  The application
 of which is why you need to drain the block first (out the front)
 to get the area above boiling heat.
 
 5.  If it has not been removed will it take a gorrilla from the Bronz 
 Zoo to
 do it?
 
 Ook ook, my man.
 
 Anything else you can share please.  Want to flush the right way.
 
 Don't bother if flushing is your game.  Pull the water pump housing
 instead.  You remove those plugs to replace one with a block heater.
 (And if you had one, it's easily unscrewed when compared to that
 wretched plug.)  And for normal flushing you don't need to do this
 either, popping open a heater line is sufficient.
 
 Did I mention that this job is a major PITA?  And that I've heard
 tell of a cracked block or two when the job goes wrong?
 
 You can dig my tale out of: http://cathey.dogear.com/frankenheap.html
 
 -- Jim
 
 
 ___
 http://www.okiebenz.com
 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email [EMAIL PROTECTED]
 
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 http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com

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Re: [MBZ] 240D Engine Block Drain Plug

2006-11-24 Thread Fmiser
rumor has it that [EMAIL PROTECTED] wrote:

 Assume engine drain plug has never been removed.
 
 Questions:,
 1. Best way to access from above or below?;

Above. It is right near the tail of the starter on OM616 engines

 2.  Size of drain plug, looks to be between 17 mm and 20 mm what is
 it  please?

It is a 19mm standard hex head plug

 3.  Is there rachet extention set combo that will work?

On my OM616s, I can just reach in from under the air cleaner. No extensions 
necessary!

 4.  The drain plug does it need a seal or some thread puddy when you
 reinstall it.

I believe it has a sealing washer. I _think_ it's practically the same
size as the one used for the oil pan - but I'm not sure about that...

 5.  If it has not been removed will it take a gorrilla from the
 Bronz Zoo to  do it?

I have removed many of them, and I don't recall any of them suprising
me about how tight they were...

 Anything else you can share please.  Want to flush the right way.
 
 Regards Tom Scordato
 1979 240D 104K miles 

--  Philip



Re: [MBZ] 240D Engine Block Drain Plug

2006-11-24 Thread Craig McCluskey
On Fri, 24 Nov 2006 15:52:51 -0500 [EMAIL PROTECTED] wrote:

 When I flush next time looking to pull this drain plug.  Thanks for the
 information any way it is always valuable.

On my _non-turbo_ 617, it's accessed from the front with a socket on a
rachet (or was it initially with a breaker bar?). I can get just enough
leverage to loosen it up and then there's just enough room to move the
rachet one click at a time. I bought some new aluminum gaskets from Rusty
to have some when I need to do it again (I actually had one on hand).


Craig



Re: [MBZ] 240D Engine Block Drain Plug

2006-11-24 Thread Fmiser
At some time fairly close to Fri, 24 Nov 2006 13:06:47 -0500,
rumor has it that Sunil wrote:

 yep - gorilla, blowtorch to heat up the surrounding block, and some
 serious torque.  Dunno about putty or access approach, but the size
 is a 14mm or 17mm Allen socket (same as differential).
 

And Jim wrote:

  2.  Size of drain plug, looks to be between 17 mm and 20 mm what
  is it please?
 
 19mm or 3/4.  Microscopic difference between the two, well below
 manufacturing tolerance for that rather crude plug.

  3.  Is there rachet extention set combo that will work?
 
 Extensions are no good, we're talking a _lot_ of torque required.
 With an extension you get too much side torque, you can't keep
 the 'elbow' in place.  You do _not_ want to ream out the hex on
 the plug! 

I think you both are confusing the block heater plug with the drain
plug!

The block heater plug has a 19mm hex socket. I went to a machine shop
and bought a 3 piece of 3/4 hex stock and used my 3/4 drive socket
set and a 4ft pipe to get mine out.

The drain plug is a little 19mm standard hex-head plug a couple inches
below and a few inches forwand of the block heater plug. It is no big
deal to remove.

I did just check the seal size. It is _not_ the same as the oil pan.
It is a bit bigger.

--Philip



[MBZ] 240D Engine

2006-06-05 Thread John Ingram
I know this is a long shot but, I live in Maryland and am looking for  
an engine for my '83 240D.  I have a nice rust free car with an  
engine with 0 compression in cylinder #1.  I have checked valves  
etc.  and bought a glow plug compression tester. It will run in 3  
cylinders but there is a lot of blow by.  Must have a hole in the  
piston or something equally bad.

Thanks,
John Ingram
Baltimore