[nlug] Re: backup power advice

2009-05-11 Thread Jonathan Moore

Lots of great respnoses.

We're documenting all the things we want to be powered from an
alternate source, then finding what else needs to be up to support
that.

Once we have that information, we're going to consult a professional :-)

-jonathan

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[nlug] Re: backup power advice

2009-05-10 Thread Jack Coats
When I worked for a bank, their DR site was about 10 miles from the 'home
office'.
This was to close for me to feel comfortable, but they didn't want the
travel expense
for tests (1 each 6 mo) to an office they had 200 miles away. Auditors made
them
do something, so they chose a 3d place that was more subject to
weather/natural
issues than even the initial 'corporate headquarters' or DR site, or 200
mile away
location.  I suspect it may have been that an officer had financial interest
in leasing
a building, but I never told anyone of my suspicions.  I hoped they were
untrue.

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[nlug] Re: backup power advice

2009-05-09 Thread Jack Coats
I was thinking about your generator and auto-failover need.

I saw a couple of years back at Sears, and a couple of months ago if I
remember right at Rural King,
a 'backup generator' sized for a house.  Probably enough to keep a small
server room (a full rack,
and a room type HVAC unit) running.  It was only a couple of grand - pretty
cheap in the world
of backup power equipment.  Good UPSes for your systems will cost that much
or more.

Anyway, I saw they had tripple fuel models.  Gas, propane, natural gas.  If
I had the choice, I would
plumb it into natural gas as a primary fuel, and gasoline or propane as
secondary.  Gasoline probably
since it is pretty ubiquitous.  You install it on a pad outside, wire it
into an automatic crossover switch,
and you are pretty well done.  The crossover switch, would switch a
sub-panel of breakers from commercial
to generated power within a minute or so and have the generator start
automatically.  Again, only put your
UPSes and critical loads on this, including your HVAC.  If the HVAC needs
are big enough, you might want
one generator for HVAC and another for everything else, depending on running
the numbers of course!

Just add to that some good UPSes that are good for 10 minutes or more, and
you should be good for
cheaper than my initial gut feel was thinking.  Not bad for a small shop.

Let us know what you decide. ... Jack

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[nlug] Re: backup power advice

2009-05-09 Thread Steven S. Critchfield

Home depot has those as well. Look on the website and you can find
25kw generators that runs on natural gas or propane. I think I remember
that one being under $8k.

Since the original poster mentioned a warehouse, I bet they already
have access to propane and possibly a nice big tank already on site
for the forklifts. With a contract already in place for propane, a
second tank wouldn't be too harsh a requirement to get handled. 

Natural gas would eliminate your need for the top up though.
Of course if you ran a 500 gallon tank down, I am betting you are
in a bad enough situation to need to stop the servers for a while
anyway. 

Critch

- Jack Coats j...@coats.org wrote:

 I was thinking about your generator and auto-failover need.
 
 I saw a couple of years back at Sears, and a couple of months ago if
 I
 remember right at Rural King,
 a 'backup generator' sized for a house.  Probably enough to keep a
 small
 server room (a full rack,
 and a room type HVAC unit) running.  It was only a couple of grand -
 pretty
 cheap in the world
 of backup power equipment.  Good UPSes for your systems will cost that
 much
 or more.
 
 Anyway, I saw they had tripple fuel models.  Gas, propane, natural
 gas.  If
 I had the choice, I would
 plumb it into natural gas as a primary fuel, and gasoline or propane
 as
 secondary.  Gasoline probably
 since it is pretty ubiquitous.  You install it on a pad outside, wire
 it
 into an automatic crossover switch,
 and you are pretty well done.  The crossover switch, would switch a
 sub-panel of breakers from commercial
 to generated power within a minute or so and have the generator start
 automatically.  Again, only put your
 UPSes and critical loads on this, including your HVAC.  If the HVAC
 needs
 are big enough, you might want
 one generator for HVAC and another for everything else, depending on
 running
 the numbers of course!
 
 Just add to that some good UPSes that are good for 10 minutes or more,
 and
 you should be good for
 cheaper than my initial gut feel was thinking.  Not bad for a small
 shop.
 
 Let us know what you decide. ... Jack
 
 
-- 
Steven Critchfield cri...@basesys.com

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[nlug] Re: backup power advice

2009-05-09 Thread Doug Smith

Jack Coats wrote:
 UPSes and critical loads on this, including your HVAC.  If the HVAC 
 needs are big enough, you might want
 one generator for HVAC and another for everything else, depending on 
 running the numbers of course!

Are you sure you want your servers running if the generator for the HVAC 
doesn't start?  (or dies)




(and always remember Murphy's Law.  I think Curt may remember a certain 
generator in Wisconsin which was tested under load every Wednesday 
afternoon.  It decided to wait for the Tuesday night ice storm to blow 
the radiator hose.)

-- 

Doug Smith W9WI
Pleasant View, TN  EM66

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[nlug] Re: backup power advice

2009-05-09 Thread Tim Jackson

Another good pount. Don't just crank and run your genset. Put the full
load on it at least once a month.. We have automated tests weekly and
manual full load tests monthly.

On 5/9/09, David R. Wilson da...@wwns.com wrote:

 One more thing I thought would be worth mentioning to add to this
 thread.

 Choose what you use for fuel carefully.  Gasoline can be a bit
 problematic when it sits in the tank for months to years at a time.
 Diesel generally is more stable.  Propane is a good option (or Natural
 Gas).  Propane and Natural gas are generally a bit lower in output since
 most of the converted gasoline engines don't develop quite the same
 amount of torque.

 It is also a good idea on the generators to have a block heater for cold
 weather.  I don't trust automatic cycling on the generators I deal with.
 Even if you have a clock to exercise the generator it doesn't tell you
 if a fan belt is loose or there is another problem.  About the only
 indication you get if it goes down is an overcrank light which is pretty
 useless after you need the generator running.   I make sure they work
 and cycle them regularly.  I also check for funny noises and loose
 hardware along with doing a regular PM program on them.

 A few years ago I took a look at one of the generators at a fire hall at
 one of the larger airports.  It was DOA and they assumed it was working
 fine.   If power had gone down and they had a call they would have been
 another 40 minutes trying to get the door open.  It would have been very
 difficult to explain their way out of that.

 Be careful and do the homework first.  It is well worth spending the
 time and money to do that right.  A slightly undersized generator will
 cost a good bit to do it over, never mind the red face when it stops due
 to an overload.

 Dave

 David R. Wilson KU4B
 Engineer for the Cromwell Group
 Nashville Tennessee
 WBUZ WPRT WQZQ


 On Sat, 2009-05-09 at 09:57 -0500, Steven S. Critchfield wrote:
 Home depot has those as well. Look on the website and you can find
 25kw generators that runs on natural gas or propane. I think I remember
 that one being under $8k.

 Since the original poster mentioned a warehouse, I bet they already
 have access to propane and possibly a nice big tank already on site
 for the forklifts. With a contract already in place for propane, a
 second tank wouldn't be too harsh a requirement to get handled.

 Natural gas would eliminate your need for the top up though.
 Of course if you ran a 500 gallon tank down, I am betting you are
 in a bad enough situation to need to stop the servers for a while
 anyway.

 Critch

 - Jack Coats j...@coats.org wrote:

  I was thinking about your generator and auto-failover need.
 
  I saw a couple of years back at Sears, and a couple of months ago if
  I
  remember right at Rural King,
  a 'backup generator' sized for a house.  Probably enough to keep a
  small
  server room (a full rack,
  and a room type HVAC unit) running.  It was only a couple of grand -
  pretty
  cheap in the world
  of backup power equipment.  Good UPSes for your systems will cost that
  much
  or more.
 
  Anyway, I saw they had tripple fuel models.  Gas, propane, natural
  gas.  If
  I had the choice, I would
  plumb it into natural gas as a primary fuel, and gasoline or propane
  as
  secondary.  Gasoline probably
  since it is pretty ubiquitous.  You install it on a pad outside, wire
  it
  into an automatic crossover switch,
  and you are pretty well done.  The crossover switch, would switch a
  sub-panel of breakers from commercial
  to generated power within a minute or so and have the generator start
  automatically.  Again, only put your
  UPSes and critical loads on this, including your HVAC.  If the HVAC
  needs
  are big enough, you might want
  one generator for HVAC and another for everything else, depending on
  running
  the numbers of course!
 
  Just add to that some good UPSes that are good for 10 minutes or more,
  and
  you should be good for
  cheaper than my initial gut feel was thinking.  Not bad for a small
  shop.
 
  Let us know what you decide. ... Jack
 
 


 


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[nlug] Re: backup power advice

2009-05-08 Thread Jonathan Moore

On Fri, May 8, 2009 at 1:00 PM, Howard White hwh...@vcch.com wrote:

 First question - are all of these systems on existing UPS so that they
 will stay running in the 1 second to 10 minutes window before the
 generator cuts on?  First guess about the first question - kinda sorta
 and we have too many things plugged into too few UPS.

At this moment, there are 4 APC Back-UPS NS 1250vA battery units, each
with 2 - 5 devices plugged in.  The largest server and older Dell
PowerEdge has it's own battery, and can stay up for about 8 minutes,
which just so happens to be about the same about of time it takes to
be shutdown.

The other servers, and primary switch are connected to the other 3,
which times hovering aroudn 12 - 15 minutes.  So in theory, we could
plug in and crank the generator in that amount of time...

 First answer - you need to upgrade your server UPS to on-line UPS from
 line-interrupt UPS.  The UPS may be easier to quantify in terms of
 load factor (see second answer below).  Do not forget to include the UPS
 overhead factor (33% or more) in your total load factor.

I know that plugging a computer right into a generator is a bad idea.
However will the battery backups we currently have do ok plugged into
the generator directly, or does there need to be some kind of
conditioning equipment in play?

 Second answer - you need to create a spread sheet and add up all of the
 amperage requirements of all the devices you are powering plus a 100%
 engineering safety factor.  All of your equipment should have plates or
 labels with their amperage ratings.  The ESF is there to cover the fact
 that ignoramouses are going to plug whatever into power back up circuits
 and you are going to add stuff to back up real soon anyway.

I started to do this, and then realized I didn't know where to find
that information.  Would it most likely be on the power supply of the
servers?  I'll crack one open and look...

 Third answer - label all UPS with the dates that batteries are
 installed.  Batteries wear out in 3 to 4 years.  Budget their replacement.

Already do this with the battery backups we have.  So, hopefully that
won't be a problem..


Thanks for your reply.

-jonathan

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[nlug] Re: backup power advice

2009-05-08 Thread Andrew Farnsworth

Jonathan Moore wrote:
 snip
 The other servers, and primary switch are connected to the other 3,
 which times hovering aroudn 12 - 15 minutes.  So in theory, we could
 plug in and crank the generator in that amount of time...
   
snip

Hmm, crank the generator in 12-15 minutes... does that include travel 
time from home?  You might look at an inline generator that autostarts 
when the power goes out.  You might also consider a natural gas powered 
generator so you don't have to worry about fuel.

Andy

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[nlug] Re: backup power advice

2009-05-08 Thread Jack Coats
I have helpped build a couple of data centers and mange them afterward.
Howards advice is good about the UPSes.  But also monitor the UPSes with
software,
3-4 years is right for some batteries, to long for others, and not long
enough (there is
still good left in them) for a few. ... Dynamic monitoring will tell you
when to replace them.

You need about 10 minutes of 'uptime' on UPSes if you have automatic
generator setup
installed.  I would look at your ENTIRE load (if you want to keep working,
you will need
a coffee pot and microwave too, also lights, but throw away the folks
heaters they keep
blazing under their desk year round.  (Go buy some nice 'company blankets'
they can wrap
their feet in if it is 'to cold'. It is a cheap alternative to power.)

There is safety lights that need to be on UPSes too.

Do a spreadsheet of ALL your power requirements.  Then segregate them into:
  MUST BE UP
  MUST BE UP TO DO BUSINESS
  NICE TO HAVE
  UNPLUG ME NOW

Under desk heaters, lava and mood lamps, and coffee cup warmers go into
'UNPLUG ME NOW'.
You shouldn't be doing that as a business anyway.

MUST BE UP is your computers, network equipment, small or rack style UPSes.
This is the most critical load.

MUST BE UP TO DO BUSINESS includes environmentals (HVAC, general lighting
(but turn most of it off),
fans), desktop computers, laser printers.
Desktop computers MAY be on their own UPSes (I suggest it) and monitored
locally, or remotely.
This category should NOT BE ON UPS, it should be on the generator power.

NICE TO HAVE ... This is the fountain and 'glory lights' out front.  This is
everything that does not
keep cash coming in the door within the next pay period. ... Sales droids
get the day off.

Now that you know how much power you need, before you get online and buy
stuff, consider if it would be
best to reduce power requiremnts first (go to blade servers sooner rather
than later, or upgrade servers
so you can consolidate sooner rather than later).

What would a central big UPS that can be monitored and maintained rather
than little 'rack' UPSes cost?
Does it makes sense to consider it.  UPSes have a power overhead of their
own too.  And monitoring
software costs too.  Don't do without monitoring it!  It can also save on
UPS maintenance (batery/capacitor/
MOV replacements).

Consider having the building wiring 're-engineered'.  So the 'nice to have'
and 'unplug me now' power users
are on their own upses or on commercial power only.  Then the 'MUST BE UP TO
DO BUSINESS is on
generator power and will be back in a few minutes if commercial power
fails.  The 'MUST BE UPS' must be
ONLY plugged into the managed UPSes, and the UPSes MUST be on generator
power just like the
'MUST BE UP TO DO BUSINESS' equipment.

Now look at what kind of gen sets you need to 'keep it up'.  Personally, I
would rather have N+1 generators.
If you need 2KW, get 3 1KW generators rated for continuous operation, with
automatic control (and remote
control and monitoring) available.  If you need 10KW, think 3 5KW or 6 2KW
generators.  Enough so if one
generator fails, you can keep in business.

I would suggest having generators NOT come on until 30 or 45 seconds of
commercial power is gone, then
turn on and run for 3 to 5 minutes (to make sure they are running and
synchronized) before taking on the UPS
and 'MUST BE UP TO DO BUSINESS' load.

Other things to consider are testing schedules, for UPSes, gensets,
maintenance on all of that, fuel in case
of extended power outages (24 to 72 hours of fuel on site already plumbed
in?).  Contract with fuel company
to keep it 'topped off' after tests, also fuel testing (it goes bad if it
stays stored to long), and commitment to
be 'priority customer' in case of extended outage - the definition of
extended outage depends on the size of
your fuel tanks!).  Then there are the permits, electrical, fuel storage,
etc. depending on your localle.

And another hot button of mine, doing backkups, testing backups, offsite
storage of backups, and testing recovery
from ONLY offsite backups and equipment.  (do it every 6 months).  ... I
have an larger and longer diatribe
on that.

This kind of thing can cost or be done fairly economically with effort.
That is economical compared to the cost
of not being in business because you weren't prepared.  We all hate to pay
for insurance, and that is all this is.

Now aren't you sorry I am on this mailing list :)

IHS ... Jack


On Fri, May 8, 2009 at 12:08 PM, Jonathan Moore supermegat...@gmail.comwrote:


 Hi guys.

 We're looking into getting a generator that can manage to keep the
 organization going though a power outage.  Our setup includes 10
 servers, a few switches and routers, and 12 workstations complete with
 monitors.

 Any recommendations on where to find information on sizing a
 generator?  What information do I need to know from the servers to
 best guess their power requirements?  Any help would be appreciated.

 TIA
 -jonathan

 



[nlug] Re: backup power advice

2009-05-08 Thread westom

On May 8, 2:31 pm, Jonathan Moore supermegat...@gmail.com wrote:
 Alot of these kind of things are being discussed internally, but right
 now we're attempting to just size out how big of a generator we need
 to power what we want.

  You are doing it backwards.  See Tim Jackson's post to appreciate
what you must do.  Other critical functions such as backup lightning
and fire protection systems must also be on backup power.

  Moving on, computers are so robust that 'dirty' generator
electricity will not harm.  But a UPS will not permit generator
electricity to be delivered because those plug-in UPSes are so cheap
and unforgiving.

  A backup generator system typically comes with temporary UPS to
maintain power while the generator kicks in.  Your source for that
solution will also do the necessary engineering.

  How much power will a computer need?  It's written on a label where
each power cord connects to every device.  As long as a source can
provide that much power, everything is OK.  Simple addition.  But if
you did not know that - knowledge that you should have known if doing
any planning - then you have no business planning a backup power
system.  Consult a professional.

  Ball park numbers - sum numbers from every power label where the
power cord connects.

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[nlug] Re: backup power advice

2009-05-08 Thread Chris McQuistion
My 2 cents on this topic:
If you can do this small scale (and this may not apply to your situation)
get a Kill-A-Watt and hook up each of your devices through it.  It will
tell you EXACTLY how may watts/amps/etc each device is actually pulling from
the wall.  You can test different devices under different conditions (like
the power used at startup or when running at full load.)

The Kill-A-Watt (and other devices like it) are pretty cheap (under $50) and
tell you exactly what you're using.

As I mentioned, this is good for a small scale project.  If you've got
hundreds or thousands or different devices, then this probably won't work
for you.

Chris


On Fri, May 8, 2009 at 10:18 PM, Jack Coats j...@coats.org wrote:

 When doing your power spreadsheet, go get a clamp on amp meter, and measure
 some 'typical' devices.  Nameplate numbers are much higher than most
 configurations.

 Or better, have an electrician come through and measure your REAL power
 requirements.
 But take into consideration, if your systems are turned off, turning them
 on hits you
 with an extra high surge load for a few seconds for each system.  This is
 due to startup
 current for motors in fans for cooling in equipment, disk drives, etc.
 This surge can be
 significantly higher than 'running' power, and can shift the power load so
 it is not insignificant.

 Some disk drive have 'staggered' power up options.  I you have lots of
 drives, consider
 re-strapping the drives for staggered startup.  In an old SCSI data center
 systems that
 some folks were building, they built several LARGE SCSI disk farms.  After
 hearing about
 that I mentined it to them over a cup of coffee.  They just looked at each
 other and excused
 themselves to start opening up all the large SCSI raid enclosures so they
 could re-strap all
 the drives.  Even a large commercial data center (that was designed for the
 old big IBM
 mainframes) would stagger under a thousand or more of SCSI drives coming up
 at the same
 time after a power outage!

 It is a challenge to know how to size everything.  Oversizing is a costly
 option to not doing a full analysis.

 IHS ... Jack



 


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