Re: [PEDA] 45 degree pad problem !

2002-10-23 Thread JaMi Smith
Abd, please see below.

- Original Message -
From: Abd ulRahman Lomax [EMAIL PROTECTED]
To: Protel EDA Forum [EMAIL PROTECTED]
Cc: JaMi Smith [EMAIL PROTECTED]
Sent: Monday, October 21, 2002 2:17 PM
Subject: Re: [PEDA] 45 degree pad problem !


 The best way to learn is to make mistakes. To learn big, make big
mistakes.

 (Of course that isn't the whole story!)


Unfortunately for some, this appears to be the only way that they can ever
learn anything , but then there are others that just figure it out ahead of
time : )

Actually, I find that a rather odd statement coming from someone who claims
to have attended Throop Polytechnic.

 At 12:29 PM 10/16/2002 -0700, JaMi Smith wrote:
 Even if it is done at gerber time, it may make a difference in how
Protel
 defines the pad to the gerber file based upon whether it is encountered
as
 part of the design or part of a component, either of which should be
 different than a fill which it will most certainly draw.

 There are a couple of misconceptions here.

 Protel does not understand RS-274X rotations. It has been recommended that
 this be fixed!

 Fills are normally created by using a flash. I.e., Protel treats a fill,
 which is always rectangular, as if it were a rectangular pad. It creates
an
 aperture for it.

 However, because Protel can't rotate this, it must draw rotated
 non-circular pads.


The point I am making is that Protel may in fact be handling things such as
a component in a draw it (or define the fill) once and repeat it
fashion, and may in fact try and rotate what it has drawn itself by simply
recalculating each previously drawn fill segment, as opposed to
encountering the object to be drawn in its final rotated state and
attempting to draw it from scratch at that point.

There are obviously numerous different ways that any of the different kinds
of objects could be handled bu Protel, and unless we ask the original
programmer or look at the source we will never really know for sure, and
cetainly not well enough to be dogmatic.

The point is that we know that something is amuck, but we don't quite know
what it is and where it is, and my suggestions simply point out a few other
possible ways to possibly skirt the problem, if in fact the problem is
possibly only in one area, which it may not be. It really depends on how the
code handles all of these different things, and where the problem lies in
the code.

The alternativites that I suggested would excercise any of these internal
differences (if they did in fact happen to exist), and may or may not be a
workaround, but that will never be known until they are tried.

 I do not recall how to control the draw width


If I remember correctly, the fills may be done with the D10 aperature, but I
cannot remember why I remember it that way (may just be another neural
failure).

 You can build up pads with fine draws if you really need them, as part of
 the library part, I've done this for critical RF parts. Yes, it's a
pain

 As to whether or not it is necessary for a particular design, that's an RF
 engineering decision that is outside my realm. I'm told that it might be
 important in some cases.


Yes, some of these little things really do matter.

What I really want to know is what was the radius of the rounding of the
corners of the pads to begin with, and whether or not any of the other
suggestions offered in this thread were tried by Daniel and whether any of
them worked.

Daniel, what's the status.

JaMi Smith

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Re: [PEDA] 45 degree pad problem !

2002-10-22 Thread Mira
That's how the life goes...

--- Abd ulRahman Lomax [EMAIL PROTECTED] wrote:
 The best way to learn is to make mistakes. To learn
 big, make big mistakes.
 


__
Do you Yahoo!?
Y! Web Hosting - Let the expert host your web site
http://webhosting.yahoo.com/

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Re: [PEDA] 45 degree pad problem !

2002-10-21 Thread Abd ulRahman Lomax
The best way to learn is to make mistakes. To learn big, make big mistakes.

(Of course that isn't the whole story!)

At 12:29 PM 10/16/2002 -0700, JaMi Smith wrote:

Even if it is done at gerber time, it may make a difference in how Protel
defines the pad to the gerber file based upon whether it is encountered as
part of the design or part of a component, either of which should be
different than a fill which it will most certainly draw.


There are a couple of misconceptions here.

Protel does not understand RS-274X rotations. It has been recommended that 
this be fixed!

Fills are normally created by using a flash. I.e., Protel treats a fill, 
which is always rectangular, as if it were a rectangular pad. It creates an 
aperture for it.

However, because Protel can't rotate this, it must draw rotated 
non-circular pads.

I do not recall how to control the draw width

You can build up pads with fine draws if you really need them, as part of 
the library part, I've done this for critical RF parts. Yes, it's a pain

As to whether or not it is necessary for a particular design, that's an RF 
engineering decision that is outside my realm. I'm told that it might be 
important in some cases.




Abd ul-Rahman Lomax
LOMAX DESIGN ASSOCIATES
PCB design, consulting, and training
Protel EDA license resales
Easthampton, Massachusetts, USA
(413) 527-3881, efax (419) 730-4777
www.lomaxdesign.com



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Re: [PEDA] 45 degree pad problem !

2002-10-16 Thread Daniel Webster

Morning All:

I have placed some rectangular pads on a 45 degree angle to accomodate a
microstrip design. The problem is that when I generate gerbers, these pads
on an angle have rounded corners. This changes copper layout enough to be a
problem for my RF design. I am wondering if there is a setting in the gerber
generation properties that can be changed to correct this problem. Anyone
have a solution ?

Thanks,
Daniel Webster




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Re: [PEDA] 45 degree pad problem !

2002-10-16 Thread JaMi Smith

Daniel,

I am assuming that you are placing the pad in the design, and then made it
rectangular and changed its rotation.

Have you tried making the rectangular pad as a component, and then placing
it and rotating it, or alternatly, rotating the pad within the component
itself.

Yet another approach would be placing a Fill, and then rotating it, either
directly in the design, or once again within a component.

JaMi Smith

- Original Message -
From: Daniel Webster [EMAIL PROTECTED]
To: 'Protel EDA Forum' [EMAIL PROTECTED]
Sent: Wednesday, October 16, 2002 10:41 AM
Subject: Re: [PEDA] 45 degree pad problem !


 Morning All:

 I have placed some rectangular pads on a 45 degree angle to accomodate a
 microstrip design. The problem is that when I generate gerbers, these pads
 on an angle have rounded corners. This changes copper layout enough to be
a
 problem for my RF design. I am wondering if there is a setting in the
gerber
 generation properties that can be changed to correct this problem. Anyone
 have a solution ?

 Thanks,
 Daniel Webster




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Re: [PEDA] 45 degree pad problem !

2002-10-16 Thread Brad Velander

Daniel,
I don't believe there is any fix for this problem. One Work-around
that 'doesn't' work is to place a fill of the appropriate size and shape
over the pad because when Gerbered the fill also gets drawn instead of
flashed. I have usually found that the draw was with such a small aperture
that it didn't round the corners very much.
How much is yours being rounded, what size is the pad, what size
aperture is used in the drawn Gerber? I would expect the pad is being drawn
with an aperture of 10mil or less, then that is only a 5 mil radius. Is your
engineer being too paranoid, our engineers have never worried about such
minute details even at 35 - 40GHz?

Sincerely,
Brad Velander.

Lead PCB Designer
Norsat International Inc.
Microwave Products
Tel   (604) 292-9089 (direct line)
Fax  (604) 292-9010
email: [EMAIL PROTECTED]
http://www.norsat.com
Norsat's Microwave Products Division has now achieved ISO 9001:2000
certification 



 -Original Message-
 From: Daniel Webster [mailto:[EMAIL PROTECTED]]
 Sent: Wednesday, October 16, 2002 10:42 AM
 To: 'Protel EDA Forum'
 Subject: Re: [PEDA] 45 degree pad problem !
 
 
 Morning All:
 
 I have placed some rectangular pads on a 45 degree angle to 
 accomodate a
 microstrip design. The problem is that when I generate 
 gerbers, these pads
 on an angle have rounded corners. This changes copper layout 
 enough to be a
 problem for my RF design. I am wondering if there is a 
 setting in the gerber
 generation properties that can be changed to correct this 
 problem. Anyone
 have a solution ?
 
 Thanks,
 Daniel Webster
 
 
 
 
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Re: [PEDA] 45 degree pad problem !

2002-10-16 Thread Brad Velander

Jami,
doesn't matter how you do it, Protel draws rotated pads or fills
when gerbered.

Sincerely,
Brad Velander.

Lead PCB Designer
Norsat International Inc.
Microwave Products
Tel   (604) 292-9089 (direct line)
Fax  (604) 292-9010
email: [EMAIL PROTECTED]
http://www.norsat.com
Norsat's Microwave Products Division has now achieved ISO 9001:2000
certification 



 -Original Message-
 From: JaMi Smith [mailto:[EMAIL PROTECTED]]
 Sent: Wednesday, October 16, 2002 11:14 AM
 To: Protel EDA Forum
 Cc: JaMi Smith
 Subject: Re: [PEDA] 45 degree pad problem !
 
 
 Daniel,
 
 I am assuming that you are placing the pad in the design, and 
 then made it
 rectangular and changed its rotation.
 
 Have you tried making the rectangular pad as a component, and 
 then placing
 it and rotating it, or alternatly, rotating the pad within 
 the component
 itself.
 
 Yet another approach would be placing a Fill, and then 
 rotating it, either
 directly in the design, or once again within a component.
 
 JaMi Smith

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Re: [PEDA] 45 degree pad problem !

2002-10-16 Thread JaMi Smith


- Original Message - 
From: Brad Velander [EMAIL PROTECTED]
To: 'Protel EDA Forum' [EMAIL PROTECTED]
Sent: Wednesday, October 16, 2002 11:32 AM
Subject: Re: [PEDA] 45 degree pad problem !


 Jami,
 doesn't matter how you do it, Protel draws rotated pads or fills
 when gerbered.
 
 Sincerely,
 Brad Velander.
 
 Lead PCB Designer
 Norsat International Inc.
 Microwave Products
 Tel   (604) 292-9089 (direct line)
 Fax  (604) 292-9010
 email: [EMAIL PROTECTED]
 http://www.norsat.com
 Norsat's Microwave Products Division has now achieved ISO 9001:2000
 certification 
 
 
 
  -Original Message-
  From: JaMi Smith [mailto:[EMAIL PROTECTED]]
  Sent: Wednesday, October 16, 2002 11:14 AM
  To: Protel EDA Forum
  Cc: JaMi Smith
  Subject: Re: [PEDA] 45 degree pad problem !
  
  
  Daniel,
  
  I am assuming that you are placing the pad in the design, and 
  then made it
  rectangular and changed its rotation.
  
  Have you tried making the rectangular pad as a component, and 
  then placing
  it and rotating it, or alternatly, rotating the pad within 
  the component
  itself.
  
  Yet another approach would be placing a Fill, and then 
  rotating it, either
  directly in the design, or once again within a component.
  
  JaMi Smith

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Re: [PEDA] 45 degree pad problem !

2002-10-16 Thread JaMi Smith

Oops . . .

I'll try again with a message this time . . . anyway, it's Wenesday, and my
brain only functions on Tuesdays and Thursdays.

I just thought that it might make a difference in how it is handled based on
where it is encountered, and also if it was a fill verses a pad.

Even if it is done at gerber time, it may make a difference in how Protel
defines the pad to the gerber file based upon whether it is encountered as
part of the design or part of a component, either of which should be
different than a fill which it will most certainly draw.

Other than that it sounds like it is being drawn with the wrong size
aperature, possibly too large.

Oh well, thats all I can think of on a Wenesday . . .

Thanks,

JaMi

- Original Message -
From: Brad Velander [EMAIL PROTECTED]
To: 'Protel EDA Forum' [EMAIL PROTECTED]
Sent: Wednesday, October 16, 2002 11:32 AM
Subject: Re: [PEDA] 45 degree pad problem !


 Jami,
 doesn't matter how you do it, Protel draws rotated pads or fills
 when gerbered.

 Sincerely,
 Brad Velander.

 Lead PCB Designer
 Norsat International Inc.
 Microwave Products
 Tel   (604) 292-9089 (direct line)
 Fax  (604) 292-9010
 email: [EMAIL PROTECTED]
 http://www.norsat.com
 Norsat's Microwave Products Division has now achieved ISO 9001:2000
 certification



  -Original Message-
  From: JaMi Smith [mailto:[EMAIL PROTECTED]]
  Sent: Wednesday, October 16, 2002 11:14 AM
  To: Protel EDA Forum
  Cc: JaMi Smith
  Subject: Re: [PEDA] 45 degree pad problem !
 
 
  Daniel,
 
  I am assuming that you are placing the pad in the design, and
  then made it
  rectangular and changed its rotation.
 
  Have you tried making the rectangular pad as a component, and
  then placing
  it and rotating it, or alternatly, rotating the pad within
  the component
  itself.
 
  Yet another approach would be placing a Fill, and then
  rotating it, either
  directly in the design, or once again within a component.
 
  JaMi Smith

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Re: [PEDA] 45 degree pad problem !

2002-10-16 Thread Ian Wilson

On 11:31 AM 16/10/2002 -0700, Brad Velander said:
Daniel,
 I don't believe there is any fix for this problem. One Work-around
that 'doesn't' work is to place a fill of the appropriate size and shape
over the pad because when Gerbered the fill also gets drawn instead of
flashed. I have usually found that the draw was with such a small aperture
that it didn't round the corners very much.
 How much is yours being rounded, what size is the pad, what size
aperture is used in the drawn Gerber? I would expect the pad is being drawn
with an aperture of 10mil or less, then that is only a 5 mil radius. Is your
engineer being too paranoid, our engineers have never worried about such
minute details even at 35 - 40GHz?

Brad,

I think there may be a sort of fix.

One fix is to ensure there is a smaller aperture in your design.  Add in a 
2mil string somewhere (on a mech layer) to force inclusion of a 2-mill apt 
and it should paint the corners with this smaller apt.  At least this was 
how you could improve things way back in the Autotrax days (by including a 
small apt in the apt file) - the current pad and fill drawing code may well 
be similar.

I haven't tested this to confirm the old behavior.

In general Protel will flash what it can, but some things will be drawn, 
and I believe with the smallest available apt - but I could be wrong.  A 
nice option would be to allow the pad and fill drawing code to request an 
apt, size set by the user, if only larger ones are used elsewhere in the 
design.  So you could control the maximum radii of corners.

If I was really fussed about repeatable boards, I would run a track on the 
outside of my fill to make sure that *all* plotted versions looked the 
same.  Nothing was left to chance.  It would mean all rotated fills had, 
controlled, rounded corners.  A pain with rotated pads if there are lots of 
them.

Bye for now,
Ian


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