Re: [Emc-users] Gluing little balls

2012-10-10 Thread Ralph Stirling
In case you wonder why air is superior, it boils down to the fact that the force of an electric solenoid is inversely proportional to stroke length, while a pneumatic cylinder has constant force regardless of stroke length. Air also produces essentially no heat at the point of use. Unfortunately,

Re: [Emc-users] Gluing little balls

2012-10-09 Thread Ralph Stirling
Craig, You need to give some more detail on your adhesive. Lots of responses are assuming either your glue is a liquid in a pot, or is in a syringe. I'm not sure I have a clear idea of what "thinned caulking compound" is like. -- Ralph > The balls are then glued into the holes with a clear adh

Re: [Emc-users] Mach on Linux

2012-10-09 Thread Ralph Stirling
I agree, Bruce. This would be a very nice option to have. I've thought something like this: http://www.embeddedarm.com/products/board-detail.php?product=TS-7350 could be made to work, but I'm not sure the CPU is fast enough (may not have hardware floating point). Peter should make a single board

Re: [Emc-users] G71 lathe roughing cycle

2012-08-27 Thread Ralph Stirling
"Run from line" works pretty good on my Mori's Fanuc, but I would sure never try to start on a line in the middle of a G71 profile block. I'd rather not find out what it would try to do in that case. I guess I could live with the G200/1/2/3 versions of the G0/1/2/3, but it doesn't seem like a rea

Re: [Emc-users] G71 lathe roughing cycle

2012-08-27 Thread Ralph Stirling
I have wished for a long time for a general mechanism for defining a path (profile) once, then using that path multiple times in functions. This reinvention of G71/G70 looks like a good opportunity to create such a mechanism. I use G71/G70 often in code for our Mori Seiki lathe (Fanuc 0i control)

Re: [Emc-users] Angular/Linear motion blending

2012-08-23 Thread Ralph Stirling
ced Machine Controller (EMC) Subject: Re: [Emc-users] Angular/Linear motion blending Someone know how to post files in here? for everyone to see? i have pics, and files, using the right units and a distance in y makes AXIS GUI to plot what you are doing in an excellent way. Cheers for the one ho

Re: [Emc-users] Angular/Linear motion blending

2012-08-22 Thread Ralph Stirling
I'm very interested in your machine, Ricardo. I implemented a very simple coil winder earlier this summer, with just an X and A axis. I set up the scaling such that the units of A were "turns" (1.0 = 360 degrees). Do you have any more information on your machine available? Photos or videos? --

Re: [Emc-users] QCad - was Re: Curiosity, is gonna run this, cat plumb out of lives yet.

2012-08-22 Thread Ralph Stirling
Given that gcadcam shows no signs of activity since 2008, it doesn't seem too surprising that it is difficult to compile with current libraries. Has anybody played with freecad? It seems to be under very active development and looks like somebody plans to work on cam for it. -- Ralph ---

Re: [Emc-users] CNC Grinder

2012-08-13 Thread Ralph Stirling
Another sensor they use in precision hydraulic cylinders is the Temposonic magnetostrictive transducer. These can be obtained in almost any length. They send a pulse down the element and sense a return pulse from a ring magnet that is attached to your moving component. The longer the stroke the

Re: [Emc-users] solder paste

2012-08-07 Thread Ralph Stirling
g with a 0.010" bit at 6000 RPM would be slower than watching grass grow. What is your LPKF RPM and feed rate? Dennis > ---Original Message--- > From: Ralph Stirling > To: gro...@homanndesigns.com , Enhanced Machine > Controller (EMC) > Subject: Re: [Emc-user

Re: [Emc-users] solder paste

2012-08-07 Thread Ralph Stirling
We cut our own stencils with a 0.010" end mill on our LPKF pcb milling machine. For material we use 0.005" thick FR4 laminate without copper, purchased in big sheets (2'x2' or so) from Insulectro (if I recall correctly). I use the same paste in a syringe that we use for the occasional manual disp

Re: [Emc-users] file sharing

2012-08-05 Thread Ralph Stirling
How about using Thing-a-verse? It's primary intent may be 3d printing, but it seems g-code for making things should count. -- Ralph From: jeremy youngs [jcyoung...@gmail.com] Sent: Saturday, August 04, 2012 7:04 PM To: Enhanced Machine Controller (EMC) Sub

Re: [Emc-users] USB badness, was Re: BASE_PERIOD and Intel D525MW boards

2012-07-24 Thread Ralph Stirling
I don't think it's that simple, Kent. I do not recall having any realtime delays or errors when I was using a USB microscope camera on a D510MO with LinuxCNC. My experience may not be of much value, though, as I was using a 7I43 with hardware step generation, so I only had a servo thread. For pe

Re: [Emc-users] Linuxcnc 5 axis coolness

2012-07-19 Thread Ralph Stirling
Interesting. I can't help but cringe when I see precision applications built with plywood and mdf though. I'd like to see a closer view of his tape handling. Speaking of errors, I see a couple on his Axis window :-). Looks like a good effort though. I'd be interested in more details on it. --

Re: [Emc-users] Spindle hooked to dc servo amp

2012-07-15 Thread Ralph Stirling
> For that I would have to build a generator in order to send the proper > quadrature. A single 74LS74 dual D-flip-flop can generate a perfect quadrature waveform from a single channel square wave generator. If you need a schematic for that I can sketch it out in the morning. -- Ralph ---

Re: [Emc-users] ideas for "bumpless" transfer between encoders

2012-07-12 Thread Ralph Stirling
I will do a lot of repetitive motion testing this afternoon, with an LVDT and 6.5 digit multimeter to measure the position. I'm going to implement some slightly more sophisticated logic first, along with a multiplexer instead of the tri-state buffers. I'll report back tomorrow :-). I don't want

Re: [Emc-users] ideas for "bumpless" transfer between encoders

2012-07-12 Thread Ralph Stirling
arly since I haven't seen a "right" solution.) Regards, Ken On 7/12/2012 2:03 PM, Ralph Stirling wrote: > I solved my multiple-encoder problem for my linear motor. It turned > out to be almost trivial. The encoder counter doesn't care where it > is getting A and B s

Re: [Emc-users] ideas for "bumpless" transfer between encoders

2012-07-12 Thread Ralph Stirling
I solved my multiple-encoder problem for my linear motor. It turned out to be almost trivial. The encoder counter doesn't care where it is getting A and B signals from, just so each pulse represents a fixed amount of movement of the carriage. So I connect all my A&B outputs together with tri-sta

Re: [Emc-users] ideas for "bumpless" transfer between encoders

2012-07-10 Thread Ralph Stirling
-- Ralph From: Viesturs Lācis [viesturs.la...@gmail.com] Sent: Tuesday, July 10, 2012 11:05 AM To: Enhanced Machine Controller (EMC) Subject: Re: [Emc-users] ideas for "bumpless" transfer between encoders 2012/7/10 Ralph Stirling : > As I am moving through my linear motor

Re: [Emc-users] ideas for "bumpless" transfer between encoders

2012-07-10 Thread Ralph Stirling
..@timeguy.com] Sent: Tuesday, July 10, 2012 10:10 AM To: Enhanced Machine Controller (EMC) Subject: Re: [Emc-users] ideas for "bumpless" transfer between encoders On Tue, Jul 10, 2012 at 03:49:19PM +, Ralph Stirling wrote: > As I am moving through my linear motor project, I'v

[Emc-users] ideas for "bumpless" transfer between encoders

2012-07-10 Thread Ralph Stirling
As I am moving through my linear motor project, I've come down to a place where I need some ideas. The carriage for my motor is 4in long, and my coil sets are 6in long. The magnets are on the moving carriage and the coils are stationary. Part of the reason for this is that I don't want electrica

Re: [Emc-users] output values from hal comps

2012-07-09 Thread Ralph Stirling
values from hal comps On 9 July 2012 22:45, Ralph Stirling wrote: > If I put a watch on all the pins of any of these components, > I can see the inputs change, but outputs do not. Simple things first, have you added the function to a thread, as well as loaded it? -- atp If you can't

[Emc-users] output values from hal comps

2012-07-09 Thread Ralph Stirling
I am trying to characterize my AS5311 linear magnetic encoders, and I need to capture the encoder count value when certain pins change state. I've been studying hal comps, and it looks like a variation on edge.comp and sample_hold.comp is about what I want. Unfortunately, I can't seem to get edge,

Re: [Emc-users] Rotate Workpiece Coordinate System?

2012-07-08 Thread Ralph Stirling
Yes, that would be the basic idea. I used a hal module to do homing directly, so I didn't actually have to have any G-code callable code. In your case, though, I think you need a combination of initiating the measurement from G-code and then writing the measured values into parameters from a hal m

Re: [Emc-users] Rotate Workpiece Coordinate System?

2012-07-08 Thread Ralph Stirling
No need for emcrsh. You can call python programs directly from g-code and also userspace hal modules. I think that was the approach I took. I'll have to dig up my test code tomorrow. Here is the documentation section on writing python functions for hal: http://linuxcnc.org/docs/html/hal/halmod

Re: [Emc-users] linear motor tuning questions

2012-07-06 Thread Ralph Stirling
sample of data. -- Ralph From: Viesturs Lācis [viesturs.la...@gmail.com] Sent: Friday, July 06, 2012 12:31 AM To: Enhanced Machine Controller (EMC) Subject: Re: [Emc-users] linear motor tuning questions 2012/7/6 Ralph Stirling : > I'm looking forw

Re: [Emc-users] linear motor tuning questions

2012-07-05 Thread Ralph Stirling
I'm looking forward to answers to those questions myself :-). Theoretically the AS5311 encoders have 2um resolution. I am going to be doing some repeatability testing tomorrow with an LVDT to try to verify the encoder performance. Force measurement is a little bit tricky, as driving it to stall c

Re: [Emc-users] C Axis in Lathe

2012-07-04 Thread Ralph Stirling
Google "c axis lathe" and you'll get plenty of examples. The convention for identifying axes on a CNC lathe is X perpendicular to spindle centerline, Z along spindle centerline, so C is spindle rotation. A-axis would be the rotation of a live tool for drilling into the side of your work (rotation

Re: [Emc-users] A axis and spindle

2012-07-04 Thread Ralph Stirling
It is really a C axis lathe being described I believe (spindle rotates about Z), and a C axis live tooled lathe is such a mainstream machine in the industrial world that it seems a shame not to have a robust, well-thought-out LinuxCNC configuration for this application. My thought is that it shoul

Re: [Emc-users] Rotate Workpiece Coordinate System?

2012-07-03 Thread Ralph Stirling
I had some success with using a USB microscope and the python opencv libraries. I was looking for the center of a circle of specific diameter and calculated the distance from this found center to the desired position, then moved by that distance to home the axis. It was a fairly quick-and-dirty te

Re: [Emc-users] XY Scanner Galvos

2012-06-27 Thread Ralph Stirling
I just came across this post while looking for something completely different. Looks like a nice galvo setup driven by LinuxCNC. http://www.cnczone.com/forums/general_electronics_discussion/150487-as5311_encoder_2_%B5_very.html#post1087824 -- Ralph From:

Re: [Emc-users] Status of Linux-emc and 3d printing?

2012-06-27 Thread Ralph Stirling
I think the point is that there should be a wiki page started to collect all the info needed to easily bolt a plastic extruder to a 3-axis CNC machine do 3d printing. I've played with this a bit a few months ago, and hope to get back to it this summer. I'd be happy to contribute content to the wik

Re: [Emc-users] bldc hal file example?

2012-06-24 Thread Ralph Stirling
nhanced Machine Controller (EMC) Subject: Re: [Emc-users] bldc hal file example? 2012/6/22 Ralph Stirling > I have my prototype linear motor assembled and ready > to test tomorrow. I'm trying to figure out how to connect > everything in hal, and seem to be missing some pieces of > t

[Emc-users] bldc hal file example?

2012-06-21 Thread Ralph Stirling
I have my prototype linear motor assembled and ready to test tomorrow. I'm trying to figure out how to connect everything in hal, and seem to be missing some pieces of the puzzle. I want to use a 7I43 to generate the PWM signals with the bldc component. I'd like to run open loop for my initial t

Re: [Emc-users] cylindrical coordinate kinematics

2012-06-08 Thread Ralph Stirling
The reason I want to do this with kinematics is so I can use straight cartesian G-code programs (XYZ) and run them on this polar/cylindrical coordinate machine. This will be a 3d-printer type machine rather than metal cutting. Picture a turntable as the build platform, with a carriage moving radi

[Emc-users] cylindrical coordinate kinematics

2012-06-06 Thread Ralph Stirling
I'm putting together a little 3-axis system with a horizontal rotary table (like a C axis), an X axis, and a Z axis. I'd like to program it as XYZ, though, so I need some kinematics to convert XYZ to XZC (or r, theta, Z if you prefer). Scarakins is a little bit like what I want, but it has three

Re: [Emc-users] Commutating Reactor

2012-05-24 Thread Ralph Stirling
I'm surprised nobody has mentioned the solution to this problem I always see over at Practical Machinist CNC forum. The preferred solution to creating 3 phase power over there is the PhasePerfect electronic converters. I've never personally used one, but they look like an excellent alternative to

Re: [Emc-users] Intel DN2800MT - possible new LinuxCNC star? (BeagleBone q.)

2012-05-23 Thread Ralph Stirling
> Date: Wed, 23 May 2012 15:41:01 +0800 > From: Yishin Li > Subject: Re: [Emc-users] Intel DN2800MT - possible new LinuxCNC star? > > Our repositories are at github. Please refer to this wiki page to access it: > http://wiki.linuxcnc.org/cgi-bin/wiki.pl?ArtekBranch > > The BeagleBone related modi

Re: [Emc-users] Trajectory planning and other topics

2012-04-24 Thread Ralph Stirling
Exactly, Sam! In fact, I would like to see it modular in such a way as allowing more than one interpreter and motion generator going at the same time (addf motion-controller.0, addf motion-controller.1 etc). This would make it possible to run multispindle/multiturret lathes, and pick & place machi

Re: [Emc-users] BLDC on 7i43 + 7i39 + linear motors

2012-04-16 Thread Ralph Stirling
>> I think the pins are >> >> 10 9 >> 8 7 >> 6 5 >> 4 3 >> 2 1 >> >> With pin 1 having a square pad. >> >> That's what I think too. The square >And for me it's > >6 - encoder 5V (and it's really 5V even with encoder connected) >7 - A (it is near 2.3V when moving the encoder, 0.6 or 4.2 when stopped

[Emc-users] parameters

2011-12-12 Thread Ralph Stirling
I've been studying the documentation and the source code for information on G-code readable/writeable parameters. I have yet to find a good summary of all the defined parameters in a single place. So far, I've found #5161-#5390 and #5400-#5428 defined in interp_array.cc. #5061-5070 are defined i

Re: [Emc-users] Video based homing

2011-11-21 Thread Ralph Stirling
>> As part of a pick & place project I'm working on, I have >> implemented a userspace component to establish a >> home location using a USB video camera. > >Are You saying that You have EMC2 with some vision capabilities? >Could You, please, share some more information? > > Viesturs I bought a $6

[Emc-users] video-based homing

2011-11-21 Thread Ralph Stirling
As part of a pick & place project I'm working on, I have implemented a userspace component to establish a home location using a USB video camera. My python component gives me two pins. "Located" is a bit that is true when the registration target is identified in the frame. "Offset" is x-distance

Re: [Emc-users] Can someone make a Mesa 7i43 firmware load for me?

2011-10-14 Thread Ralph Stirling
> Hi, > Peter Wallace built a custom firmware load for my 7i43 card a while back. > I want to make some slight changes to it and Peter is on vacation. Is > someone > else set up to build them that could help me out? I can send a modified .vhd > file... > Thanks, > -Tom Tom, I just successfu

Re: [Emc-users] Emc-users Digest, Vol 60, Issue 71

2011-04-28 Thread Ralph Stirling
Is it possible to zero an axis position counter from inside a G-code program? I don't want to have a full homing sequence for a specialized application (not machining), and just want to zero the position on command. Alternatively, is there a parameter number that stores the current position that

Re: [Emc-users] multiple instances of emc?

2011-04-01 Thread Ralph Stirling
> An "interpreter" that takes in this file format or similar would be a much > better match for this kind of machine. The HAL layer would need to have > all the stepgens and hardware drivers loaded as a single realtime system, > but the stepgens would be fed by a custom interpreter and simplified

Re: [Emc-users] multiple instances of emc? (Kent A. Reed)

2011-03-31 Thread Ralph Stirling
> I agree with Stuart's analysis that the processes discussed seem not to > need real time response, but I don't think the original poster has ever > spelling out just what his multi-station system has to accomplish. > > Regards, > Kent This has been a very interesting discussion. I can see sever

[Emc-users] multiple instances of emc?

2011-03-29 Thread Ralph Stirling
This may seem like a crazy question, but would it be possible to run more than one instance of emc on a single computer, with different configurations, each configuration pointing at a different parallel port address? I am working on a modular assembly automation system that has three or four axes

Re: [Emc-users] EMC2 and Ethernet

2011-02-06 Thread Ralph Stirling
t haven't finished testing those. So far I've been using Digilent Spartan3 boards. So if EtherCAT looks to messy, you might consider something simpler like plain TCP or UDP. -- Ralph Ralph Stirling Project Engineer Walla Walla University School of Engineering 100 SW 4th St College

[Emc-users] using EMC for a manual CMM

2010-09-22 Thread Ralph Stirling
I recently acquired an old Starrett manual CMM. This machine has linear encoders and a Renishaw touch probe connected to some ISA bus cards in a 486 PC running OS/2. The system is currently working, but I'd like to get it going with a more modern PC. Starrett would be happy to fix me up - for ab

[Emc-users] CNC lathe integrator

2007-03-09 Thread Ralph Stirling
:-). Thanks for any suggestions! -- Ralph Ralph Stirling, Project Engineer Walla Walla College, School of Engineering http://engr.wwc.edu/students/classes/engr480 - Take Surveys. Earn Cash. Influence the Future of IT Join Sourc

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