[Emc-users] Servo reduction for gantry machine

2019-05-01 Thread Roland Jollivet
Explain more? Aren't those press fit in? They usually all have an asymmetric arrangement of the ball circuits. So with five circuits, if you have five grooves you can still turn them around. If ten, then you can't. Obviously I don't mean rotate on the rail axis, but swing 180deg horizontally.

Re: [Emc-users] Servo reduction for gantry machine

2019-04-30 Thread Les Newell
Hi Roland, These are supported rails with open bearings that can't be rotated. That was one of the first things I checked ;-) Les On 29/04/2019 16:52, Roland Jollivet wrote: Les, have you looked at turning the bearings around? If it's easy enough, you could press the bearings out and swing

[Emc-users] Servo reduction for gantry machine

2019-04-29 Thread Roland Jollivet
Les, have you looked at turning the bearings around? If it's easy enough, you could press the bearings out and swing them 180 degrees. They'll now run on a new part of the rail. Assuming of course, that the front and back are similarly mounted and have both been making the same groove. On Mon,

Re: [Emc-users] Servo reduction for gantry machine

2019-04-29 Thread Les Newell
Those self lubricating bushings tend to have a relatively large amount of backlash, especially after a bit of use. Ball type bushings work well even in dusty environments as long as you keep them greased. As the rails are very smooth rubber wipers will clear the dust very effectively. I on not

Re: [Emc-users] Servo reduction for gantry machine

2019-04-28 Thread Gregg Eshelman via Emc-users
Another way to drive both sides with one motor is screw shafts down both sides, connected at both ends with chains or belts. Use angular contact bearings on the ends of the screw shafts so they can be put under some tension for high speed running without whip.

Re: [Emc-users] Servo reduction for gantry machine

2019-04-28 Thread Leonardo Marsaglia
There are some open type bushings. But I don't know how the will behave. Just curious about them. https://www.aliexpress.com/item/OP-JDB-304564-copper-sleeve-the-same-size-of-LM30-OP-linear-Solid-inlay-graphite-Self/32310066889.html?spm=2114.search0104.8.38.28173ea0iA8XJ7=ae803_3 El dom., 28

Re: [Emc-users] Servo reduction for gantry machine

2019-04-28 Thread Chris Albertson
If you use bushings over round rails how will you support the rails? A two meter round rail will sag. Bushings work well on short rails that don't need support. I have some on 10mm dia by 250mm long rails. On Sat, Apr 27, 2019 at 1:57 PM Leonardo Marsaglia wrote: > > > > Any rack you

Re: [Emc-users] Servo reduction for gantry machine

2019-04-28 Thread Leonardo Marsaglia
> > Now I better go take the missus her freshly made morning coffee and see > what she wants for breakfast. It doesn't matter the country or language, it happens to all of us haha. El dom., 28 abr. 2019 a las 10:38, Gene Heskett () escribió: > On Sunday 28 April 2019 05:52:45 andy pugh wrote:

Re: [Emc-users] Servo reduction for gantry machine

2019-04-28 Thread Gene Heskett
On Sunday 28 April 2019 05:52:45 andy pugh wrote: > On Sun, 28 Apr 2019 at 03:08, Gregg Eshelman via Emc-users > > wrote: > > I just don't see the point in making the electronics and electrical > > system more complex when there's no need for it. > > I think that the reason is that it can be

Re: [Emc-users] Servo reduction for gantry machine

2019-04-28 Thread andy pugh
On Sun, 28 Apr 2019 at 03:08, Gregg Eshelman via Emc-users wrote: > I just don't see the point in making the electronics and electrical system > more complex when there's no need for it. I think that the reason is that it can be simpler to route wires to two sides of a moving gantry / moving

Re: [Emc-users] Servo reduction for gantry machine

2019-04-27 Thread Gregg Eshelman via Emc-users
With a physical connection between the two sides, the gantry cannot get out of square, aside from a serious mechanical problem. It also frees up a motor driver for other use or eliminates the need for one driver. The software is also simpler because it doesn't need to be able to ensure that the

Re: [Emc-users] Servo reduction for gantry machine

2019-04-27 Thread Leonardo Marsaglia
> > Any rack you make, even if machined perfectly will have some backlash. It > is unavoidable.Belts have zero backlash if you use the belt the way it > was designed -- the belt moves I said rack because I didn't know how to call it but the idea is to make the rack in wich the belt can

Re: [Emc-users] Servo reduction for gantry machine

2019-04-27 Thread Chris Albertson
Any rack you make, even if machined perfectly will have some backlash. It is unavoidable.Belts have zero backlash if you use the belt the way it was designed -- the belt moves If you want to use a belt, contact the sale engineers at https://www.sdp-si.com/ or at least read the technical

Re: [Emc-users] Servo reduction for gantry machine

2019-04-27 Thread Leonardo Marsaglia
> > Cutting your own racks, while doable is a heck of lot of work for the > lengths you are talking about, even if you make it in short sections. If > your time is worth even a fraction of minimum wage you would be better > off using off the shelf rack and pinions. I know it sounds like a pain

Re: [Emc-users] Servo reduction for gantry machine

2019-04-27 Thread Leonardo Marsaglia
> > With any rack or rack-like drive a gantry can have zero racking problems > by connecting the drive on both sides with a shaft. Gregg, sounds you don't trust too much on having two motors driving the gantry. I've seen too many machines working this way but I would like to hear your opinion

Re: [Emc-users] Servo reduction for gantry machine

2019-04-24 Thread Les Newell
10m, 35mm width T5 for $60 https://www.aliexpress.com/item/10Meters-T5-open-ended-timing-belt-T5-30-W-30mm-T5-timing-belt-polyurethane-with-steel/2051875939.html That's a good price. Two of those would do both sides of a 4M machine. That is steel cored which is stiffer than Kevlar. Pity

Re: [Emc-users] Servo reduction for gantry machine

2019-04-24 Thread Gene Heskett
On Wednesday 24 April 2019 07:59:37 andy pugh wrote: > On Wed, 24 Apr 2019 at 12:02, Les Newell wrote: > > One issue I see with off the shelf belts is that none of them have a > > symmetrical profile. T section looks symmetrical but if you check > > the drawings it isn't. > > T section is what

Re: [Emc-users] Servo reduction for gantry machine

2019-04-24 Thread andy pugh
On Wed, 24 Apr 2019 at 14:36, Les Newell wrote: > Huh, I didn't think of that. Yes, that would work. Availability of > longer lengths at sane prices seems to be a bit of an issue though. 10m, 35mm width T5 for $60

Re: [Emc-users] Servo reduction for gantry machine

2019-04-24 Thread Les Newell
But I think that is allowed for in the design, when you tension the traveller loop you pull the belt on one side in contact with one set of fixed belt faces, and the other side of the pulley to the other set of faces. Huh, I didn't think of that. Yes, that would work. Availability of longer

Re: [Emc-users] Servo reduction for gantry machine

2019-04-24 Thread andy pugh
On Wed, 24 Apr 2019 at 12:02, Les Newell wrote: > One issue I see with off the shelf belts is that none of them have a > symmetrical profile. T section looks symmetrical but if you check the > drawings it isn't. T section is what Bell-Everman use. The Specification document for T section is

Re: [Emc-users] Servo reduction for gantry machine

2019-04-24 Thread Les Newell
Cutting your own racks, while doable is a heck of lot of work for the lengths you are talking about, even if you make it in short sections. If your time is worth even a fraction of minimum wage you would be better off using off the shelf rack and pinions. Here is how I think I would go about

Re: [Emc-users] Servo reduction for gantry machine

2019-04-23 Thread Gregg Eshelman via Emc-users
If you need height clearance for a cross shaft, mount the shaft up high and run 1:1 belts or roller chains down the ends. Or if the table is stiff enough to only need supports at the ends you can run the shaft under the table, and have the racks on the bottom so dust and crud can't fall into

Re: [Emc-users] Servo reduction for gantry machine

2019-04-23 Thread Gregg Eshelman via Emc-users
Rack teeth are easy to machine because they have straight sides to mesh with involute gear teeth. Another method like using the belt is a roller chain stretched between anchor points and looped under two idlers and over a drive sprocket between and above or below the idlers. With any rack or

Re: [Emc-users] Servo reduction for gantry machine

2019-04-23 Thread Leonardo Marsaglia
> > Since you're going to machine the 'rack', the type of belt is no longer an > issue in terms of profile matching. > But the advantage of your choice of HTD is that all you'll need is a ball > nose cutter to machine a mating profile. > Well, as I told Andy, I've been reading about the round

Re: [Emc-users] Servo reduction for gantry machine

2019-04-23 Thread Leonardo Marsaglia
> > You are looking at reducers on Aliexpress, so why not use T5 belt from > the same source? Then you have the option of using the Servobelt > system or something else? > Incidentally, I have the correct gear hob for T5 timing belt so can > tooth custom sprockets if that helps. >

[Emc-users] Servo reduction for gantry machine

2019-04-23 Thread Roland Jollivet
On Tue, 23 Apr 2019 at 15:16, Leonardo Marsaglia wrote: > Well I think gluing a belt that long and wide with a proper jig or the > right equipment could be a pain in the ass so I'm thinking about what > Roland sugested. To machine the rack in wich the belt will be running. That > way I can

Re: [Emc-users] Servo reduction for gantry machine

2019-04-23 Thread andy pugh
On Tue, 23 Apr 2019 at 14:16, Leonardo Marsaglia wrote: > The only thing that I need to decide yet is the belt profile for the > system, since I don't need the belts to fit into each other I can make the > racks with any profile. I'm thinking about using HTD or GT2 but that's not > decided yet.

Re: [Emc-users] Servo reduction for gantry machine

2019-04-23 Thread Leonardo Marsaglia
Well I think gluing a belt that long and wide with a proper jig or the right equipment could be a pain in the ass so I'm thinking about what Roland sugested. To machine the rack in wich the belt will be running. That way I can guarantee zero strecth and perfect engagament. I plan to make the

Re: [Emc-users] Servo reduction for gantry machine

2019-04-23 Thread Les Newell
I quite like the servo belt idea but I think it needs pretty accurate clearance between the fixed and moving belts. Note that you can't clamp the fixed belt. Clamps cover the teeth. If I was doing this I'd look into polyurethane based adhesives. For instance the stuff they use to bond in car

Re: [Emc-users] Servo reduction for gantry machine

2019-04-21 Thread Gene Heskett
On Sunday 21 April 2019 16:21:36 Andy Pugh wrote: > > On 21 Apr 2019, at 18:49, Leonardo Marsaglia > > wrote: > > > > Do you guys think that it's mandatory to glue down the belt to the > > surface? Or having it well streched is a possibility? > > It’s the bonding down of the counter belt that

Re: [Emc-users] Servo reduction for gantry machine

2019-04-21 Thread Andy Pugh
> On 21 Apr 2019, at 18:49, Leonardo Marsaglia wrote: > > Do you guys think that it's mandatory to glue down the belt to the surface? > Or having it well streched is a possibility? It’s the bonding down of the counter belt that makes the whole thing better than a conventional belt drive T

Re: [Emc-users] Servo reduction for gantry machine

2019-04-21 Thread Chris Albertson
Gluing a timing belt to an aluminum rail is really just a low-cost rack. Rather than using a pinion you use "caterpillar" tank treads to engage the track. I would place the "tack" facing down so wood chips and dust does not accumulate On Sun, Apr 21, 2019 at 10:52 AM Leonardo Marsaglia wrote: >

Re: [Emc-users] Servo reduction for gantry machine

2019-04-21 Thread Leonardo Marsaglia
> > You could use a bunch of these mounted on the frame, spaced at intervals > determined by stretchability of the belt; > > https://reprapworld.com/products/mechanical/timing_belts/aluminum_belt_clamp_gt2/ > Or machine them yourself? This looks really nice too. I guess this should work pretty

[Emc-users] Servo reduction for gantry machine

2019-04-21 Thread Roland Jollivet
> On Sun, 21 Apr 2019 at 15:17, Leonardo Marsaglia > wrote: > >> >> > >> I'm wondering if the belts are specially made for that system, because I >> can't find (easily) any belt with equal teeths and valleys to engage them >> perfectly. >> > > Apparently you're meant to use the T profile. Not AT

Re: [Emc-users] Servo reduction for gantry machine

2019-04-21 Thread Andy Pugh
> On 21 Apr 2019, at 13:39, Leonardo Marsaglia wrote: > > I'm worried about the streching of the belts under acceleration, do you > think I should use a special kind of timing belt? Like kevlar belts to > avoid stretching under accelerations from 0 speed or under changes of > direction? The

[Emc-users] Servo reduction for gantry machine

2019-04-21 Thread Roland Jollivet
On Sun, 21 Apr 2019 at 15:17, Leonardo Marsaglia wrote: > Researching a little more, it seems the belt that's facing upwards is glued > down to the support profile, so that eliminates the need of tensioning that > one. > > I'm wondering if the belts are specially made for that system, because I

Re: [Emc-users] Servo reduction for gantry machine

2019-04-21 Thread Gene Heskett
On Sunday 21 April 2019 08:39:28 Leonardo Marsaglia wrote: > Thank you guys again for your support! > > Well, I'm now taking a look at the ServoBelt datasheets and it looks > more than promising. > > I guess I can make a belt reduction from the servo to the little > sprocket to gain torque. That

Re: [Emc-users] Servo reduction for gantry machine

2019-04-21 Thread Leonardo Marsaglia
Researching a little more, it seems the belt that's facing upwards is glued down to the support profile, so that eliminates the need of tensioning that one. I'm wondering if the belts are specially made for that system, because I can't find (easily) any belt with equal teeths and valleys to

Re: [Emc-users] Servo reduction for gantry machine

2019-04-21 Thread Leonardo Marsaglia
Thank you guys again for your support! Well, I'm now taking a look at the ServoBelt datasheets and it looks more than promising. I guess I can make a belt reduction from the servo to the little sprocket to gain torque. That was my original plan with the rack and pinion but this seems to be much

Re: [Emc-users] Servo reduction for gantry machine

2019-04-20 Thread Chris Albertson
Wow, 3 meters! Another way I've seen is to use a cable. There are pulleys at each end and the cable forms a loop. In the simplest design a motor powers on of the pulleys. The cable takes the price of a long timing belt. I've seen kevlar cord used for a cord and some steel cable also. In

Re: [Emc-users] Servo reduction for gantry machine

2019-04-20 Thread Gene Heskett
On Saturday 20 April 2019 16:44:29 andy pugh wrote: > On Sat, 20 Apr 2019 at 21:27, Leonardo Marsaglia wrote: > > I plan to use some chinese rack and pinions (MOD 2 with 30 teeth > > pinions rotating at a max speed of 200 RPM) for the obvious reason > > of the budget. But I can get hardened and

Re: [Emc-users] Servo reduction for gantry machine

2019-04-20 Thread andy pugh
On Sat, 20 Apr 2019 at 23:39, Leonardo Marsaglia wrote: > I miss the select and reply feature I had until a couple of years. Yes, I was annoyed when they removed that. > Do you think two 2.4 Nm motors with almost non reduction can handle the > inertia the 250 kg gantry will generate? Possibly

Re: [Emc-users] Servo reduction for gantry machine

2019-04-20 Thread Leonardo Marsaglia
> > If you click the three dots that appear at the bottom of the reply > then you can edit, post inline, copy between messages etc > (I use Gmail pretty much exclusively) Ok, I just had to copy and set the copied text as "quote" because I can't do it the easy way as you sugest Andy. I miss the

Re: [Emc-users] Servo reduction for gantry machine

2019-04-20 Thread andy pugh
On Sat, 20 Apr 2019 at 22:03, Leonardo Marsaglia wrote: > I'll try to answer both messages into one because I lack the quoting > function here in gmail. If you click the three dots that appear at the bottom of the reply then you can edit, post inline, copy between messages etc (I use Gmail

Re: [Emc-users] Servo reduction for gantry machine

2019-04-20 Thread Leonardo Marsaglia
Thanks Andy and Chris for your quick response. I'll try to answer both messages into one because I lack the quoting function here in gmail. I plan to reduce the servos of the Y axis about 10 to 1 at least. I would love to use timing belts and pulleys but I preffer to avoid all the trouble of

Re: [Emc-users] Servo reduction for gantry machine

2019-04-20 Thread Chris Albertson
backlash is a big deal. Maybe not so much with wood routing as maybe you don't care about 0.1 mm error.But think about a how a backlash in the 10:1 reduction translated to linear motion. Every time the servo motor changes direction the cutter stops moving until the backlash in the system is

Re: [Emc-users] Servo reduction for gantry machine

2019-04-20 Thread andy pugh
On Sat, 20 Apr 2019 at 21:27, Leonardo Marsaglia wrote: > I plan to use some chinese rack and pinions (MOD 2 with 30 teeth pinions > rotating at a max speed of 200 RPM) for the obvious reason of the budget. > But I can get hardened and ground rack and pinions so I think that sounds > pretty

[Emc-users] Servo reduction for gantry machine

2019-04-20 Thread Leonardo Marsaglia
Hello to all again! I'm defining my router design after some months of inactivity. I already defined my steel frame and purchased the iron to start building it. The idea is to use the router mainly for wood and melamine boards. Eventually I may use it for aluminum but that's not the main purpose