Re: [Emc-users] Using CNC mill to hack a gantry Crane

2016-10-17 Thread Dave Cole
If that is the bottom flange, just cut it off 2" above the flange, shorten the tube and but weld the tube back together again. If it is welded properly, then there will be no loss in strength. No machining is required. If you haven't done much welding before then it makes sense to find someone

Re: [Emc-users] Using CNC mill to hack a gantry Crane

2016-10-16 Thread hubert
Actually the flange in question is on the simplest end. The other end of the tube has more features. I am inexperienced in welding and may consider taking it to a professional. I have welded angle iron together to make table frames, but in this case I feel it needs to be super accurate as it

Re: [Emc-users] Using CNC mill to hack a gantry Crane

2016-10-16 Thread Dave Cole
Hubert, You might want to consider leaving the flange in place and to cut the tubing to shorten it/lengthen it. If you are making it shorter, chances are it will be stronger than needed. If your bandsaw makes a bad cut, mark the tubing, and grind it square. Dave On 10/15/2016 10:57 PM, hubert w

Re: [Emc-users] Using CNC mill to hack a gantry Crane

2016-10-16 Thread Chris Albertson
It your band saw one of those freestanding units with vice-like clamp and an automatic shutoff switch. I have one of those HF band saws that can cut 4" square stock. They cut straight enough for a part that will be welded later. a 1/16th inch error is is OK. Those saws are great, mine will do

Re: [Emc-users] Using CNC mill to hack a gantry Crane

2016-10-16 Thread John Thornton
Actually after thinking about the problem and the tools available I would cut a section out of the pipe above the base plate by scribing a mark all the way around and only cutting one side at a time with the band saw. Then jig it up with some flats to hold the two parts in line and put a good t

Re: [Emc-users] Using CNC mill to hack a gantry Crane

2016-10-16 Thread John Thornton
I would use carbide as the welds tend to be very hard. Before milling I would use a very coarse grit wheel on my angle grinder to grind as much weld off as possible. The welded place is most likely warped from the welding so watch for that when you try an mill. JT On 10/15/2016 9:57 PM, hubert

Re: [Emc-users] Using CNC mill to hack a gantry Crane

2016-10-15 Thread Gregg Eshelman
ing much of it away. From: hubert To: Emc-users@lists.sourceforge.net Sent: Saturday, October 15, 2016 8:57 PM Subject: [Emc-users] Using CNC mill to hack a gantry Crane I am wanting to cut down a 1000lb rated gantry crane to a size that will fit my Shop.  This crane is made from

[Emc-users] Using CNC mill to hack a gantry Crane

2016-10-15 Thread hubert
I am wanting to cut down a 1000lb rated gantry crane to a size that will fit my Shop. This crane is made from 2" rectangular tubing. I will do the initial cutting with a Harbor Freight band saw, but I can't count on it giving true 90 degree cuts. My thoughts are to true the cut surface with