[RBW] Re: Broken Fender

2009-06-25 Thread Phil B

Michael -

Thanks for the photos.  I hadn't known you were cantilevered.  Great
bike BTW.  What has Hiroshi had to say about the fenders?  I have to
be careful not to bring my credit cards with me when I go to his
shop.  Very nice frames.

Phil B



On Jun 24, 9:15 am, MichaelH mhech...@gmail.com wrote:
 This bike has canti brakes and a bottom threaded seat stay bridge, you
 can kind of see it in the last picture in this 
 set:http://gallery.me.com/mhechmer#100029

 Since the crack is still quite small I have been thinking along the
 lines that John suggested, using either a small steel bracket on
 either side  of the hole, or perhaps cutting a section out of the
 original fender.  In either case I'll try Gorilla glue to avoid making
 any additional holes in the fender.

 My daughter is getting married on Saturday, so this might not happen
 right away.

 Thanks for the suggestions,
 Michael

 On Jun 24, 11:15 am, Phil B phi...@sonic.net wrote:

  Michael -

  I am unsure of the setup on your bike.  Is the bridge threaded for the
  mounting bolt?  Being on the seat stays, does the rear brake mount to
  the same bridge?

  I've had good results using rubber washers on both sides of the fender
  with an additional metal washer on the inside of the fender under the
  nut.  I also setup my honjos with tension, as in no possibility of
  rattleing.  But, I run fenders for only 4 months a year and don't
  generally ride a lot of jaw dropping bumpy surfaces.

  Phil B

   On Jun 23, 6:56 pm, MichaelH mhech...@gmail.com wrote:

I noticed some unusual rattling from my rear Honjo fender today, and a
close inspection revealed a crack at the seat stay bridge attachment.
This one threads directly into the bridge.  
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[RBW] Re: Broken Fender

2009-06-24 Thread John McMurry

On Jun 23, 7:56 pm, MichaelH mhech...@gmail.com wrote:
 I noticed some unusual rattling from my rear Honjo fender today, and a
 close inspection revealed a crack at the seat stay bridge attachment.

One tricky thing with installing metal fenders is getting them where
you want them without putting stress on the fender.  Even when you
have the fender a perfect circumferance and the holes drilled in the
perfect locations; tightening of the hardware at the stay ends can
twist the fender and bow the stays.  To correct the bowing stays,
you'll need to bend each side a few inches from the clamp so the stay
moves within the clamp (after loosening) without binding.
Additionally, when tightening the clamp, you need to hold the clamp in
place while tightening, or it will twist the drive side stay upwards
and the other stay downwards, stressing the fender.  This may be the
one advantage of using the daruma-type bolts for stay attachment.

That said, your fender failure may have nothing to do with that at
all.  Fender reinforcements on that section were popular back in the
day, and are currently on JP Weigle's customs:

http://www.flickr.com/photos/49353...@n00/3585634727/

You could probably repair your fender using a similar approach.  Just
be sure to drill a small hole at each end of the crack before doing
so.

John McMurry
Burlington, VT
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[RBW] Re: Broken Fender

2009-06-24 Thread Phil B

Michael -

I am unsure of the setup on your bike.  Is the bridge threaded for the
mounting bolt?  Being on the seat stays, does the rear brake mount to
the same bridge?

I've had good results using rubber washers on both sides of the fender
with an additional metal washer on the inside of the fender under the
nut.  I also setup my honjos with tension, as in no possibility of
rattleing.  But, I run fenders for only 4 months a year and don't
generally ride a lot of jaw dropping bumpy surfaces.

Phil B


 On Jun 23, 6:56 pm, MichaelH mhech...@gmail.com wrote:

  I noticed some unusual rattling from my rear Honjo fender today, and a
  close inspection revealed a crack at the seat stay bridge attachment.
  This one threads directly into the bridge.  

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[RBW] Re: Broken Fender

2009-06-24 Thread d2mini

One time i was stopped at an intersection and when i started to pedal
through, something grabbed the rear honjo fender stay enough to pull
the fender towards the tire. The tire grabbed the rear fender and
folded it up underneath itself, jamming the tire and bringing me to an
immediate stop in the middle of the intersection. I had to literally
drag the bike back to the shoulder. I had to rip the back half of the
fender off to free the wheel so i could ride home.

That was it for honjo fenders for me. Cool looking but too thin and
flimsy.
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[RBW] Re: Broken Fender

2009-06-24 Thread JoelMatthews

When Jonnycycles did a rebuild for one of my bikes, he reinforced the
stainless Berthouds.  Not quite as artfully perhaps, but so far bullet
proof.

On Jun 24, 9:48 am, John McMurry johnmcmu...@gmail.com wrote:
 On Jun 23, 7:56 pm, MichaelH mhech...@gmail.com wrote:

  I noticed some unusual rattling from my rear Honjo fender today, and a
  close inspection revealed a crack at the seat stay bridge attachment.

 One tricky thing with installing metal fenders is getting them where
 you want them without putting stress on the fender.  Even when you
 have the fender a perfect circumferance and the holes drilled in the
 perfect locations; tightening of the hardware at the stay ends can
 twist the fender and bow the stays.  To correct the bowing stays,
 you'll need to bend each side a few inches from the clamp so the stay
 moves within the clamp (after loosening) without binding.
 Additionally, when tightening the clamp, you need to hold the clamp in
 place while tightening, or it will twist the drive side stay upwards
 and the other stay downwards, stressing the fender.  This may be the
 one advantage of using the daruma-type bolts for stay attachment.

 That said, your fender failure may have nothing to do with that at
 all.  Fender reinforcements on that section were popular back in the
 day, and are currently on JP Weigle's customs:

 http://www.flickr.com/photos/49353...@n00/3585634727/

 You could probably repair your fender using a similar approach.  Just
 be sure to drill a small hole at each end of the crack before doing
 so.

 John McMurry
 Burlington, VT
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[RBW] Re: Broken Fender

2009-06-24 Thread MichaelH

This bike has canti brakes and a bottom threaded seat stay bridge, you
can kind of see it in the last picture in this set:
http://gallery.me.com/mhechmer#100029

Since the crack is still quite small I have been thinking along the
lines that John suggested, using either a small steel bracket on
either side  of the hole, or perhaps cutting a section out of the
original fender.  In either case I'll try Gorilla glue to avoid making
any additional holes in the fender.

My daughter is getting married on Saturday, so this might not happen
right away.

Thanks for the suggestions,
Michael

On Jun 24, 11:15 am, Phil B phi...@sonic.net wrote:
 Michael -

 I am unsure of the setup on your bike.  Is the bridge threaded for the
 mounting bolt?  Being on the seat stays, does the rear brake mount to
 the same bridge?

 I've had good results using rubber washers on both sides of the fender
 with an additional metal washer on the inside of the fender under the
 nut.  I also setup my honjos with tension, as in no possibility of
 rattleing.  But, I run fenders for only 4 months a year and don't
 generally ride a lot of jaw dropping bumpy surfaces.

 Phil B



  On Jun 23, 6:56 pm, MichaelH mhech...@gmail.com wrote:

   I noticed some unusual rattling from my rear Honjo fender today, and a
   close inspection revealed a crack at the seat stay bridge attachment.
   This one threads directly into the bridge.  
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[RBW] Re: Broken Fender

2009-06-23 Thread MichaelH

I need to correct myself about the first fender.  I found the part
down in the basement and it broke in exactly the same place this one
did - right at the brake bridge.

Michael

On Jun 23, 7:56 pm, MichaelH mhech...@gmail.com wrote:
 I noticed some unusual rattling from my rear Honjo fender today, and a
 close inspection revealed a crack at the seat stay bridge attachment.
 This one threads directly into the bridge.  The fender is about a year
 old, and has between 3  4,000 miles on it.  I put a small rubber
 washer between the fender and the stay and a metal washer on the
 inside.

 I had another rear Honjo fender break on me with just about the same
 amount of milage.  That one was on a different bike, and broke at the
 rear fender stay.  I attributed that break to having installed it with
 a single bolt at the rear fender.  This one went on with two bolts and
 remains quite tight at both the chain stay and fender stay.

 I live a couple of niles down a dirt road and this fender probably
 spent close to a third of its life on dirt roads.  And the general
 condition of paved roads here in northern Vt is abysmal.  There are a
 few sections on my daily commute that regularly rattle parts off the
 bike if they are not attached tightly.  But the incident leaves me
 wondering if these Al. fenders - which I love for their good looks,
 their light weight, full coverage, and firm stay in place manners -
 are tough enough for the task.  I don't expect a fender to last
 forever but longer than this.  What have others experienced?  Should I
 switch to steel, or revery to plastic and a big mud flap?

 Michael
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[RBW] Re: Broken Fender

2009-06-23 Thread JoelMatthews

I had a front Honjo bust where it bolts in under the fender. This
happened off road.  I understand some people use an L bracket to avoid
this.

The Honjos on my city bike kept getting bent out of shape.  Presumably
from knucklehead fellow bikers at bike stands.

I decided to go with Berthouds and SKS.  Berthouds have a few dents,
but hold their form admirably.

On Jun 23, 6:56 pm, MichaelH mhech...@gmail.com wrote:
 I noticed some unusual rattling from my rear Honjo fender today, and a
 close inspection revealed a crack at the seat stay bridge attachment.
 This one threads directly into the bridge.  The fender is about a year
 old, and has between 3  4,000 miles on it.  I put a small rubber
 washer between the fender and the stay and a metal washer on the
 inside.

 I had another rear Honjo fender break on me with just about the same
 amount of milage.  That one was on a different bike, and broke at the
 rear fender stay.  I attributed that break to having installed it with
 a single bolt at the rear fender.  This one went on with two bolts and
 remains quite tight at both the chain stay and fender stay.

 I live a couple of niles down a dirt road and this fender probably
 spent close to a third of its life on dirt roads.  And the general
 condition of paved roads here in northern Vt is abysmal.  There are a
 few sections on my daily commute that regularly rattle parts off the
 bike if they are not attached tightly.  But the incident leaves me
 wondering if these Al. fenders - which I love for their good looks,
 their light weight, full coverage, and firm stay in place manners -
 are tough enough for the task.  I don't expect a fender to last
 forever but longer than this.  What have others experienced?  Should I
 switch to steel, or revery to plastic and a big mud flap?

 Michael
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