I've always air tested cpvc to 50# for an hour prior to hydro at the rough 
stage of installation, regardless of manufacturer's caution.  Some dry fits can 
hold almost that much unglued when the pipe is properly supported and braced 
allowing little room for slipping.  I hydro with premix glycerin in the winter 
and after 2 hours, drop it back to 100 and leave it for the sheet-rocking 
stage.  And I advise them all it's under pressure so be careful screwing and 
most important (to me anyway) don't bend the head to meet your hole that's off 
just because you think you can.
TD


Most CPVC manufacturers advise against air testing a CPVC piping system since 
pipe failures usually are very dangerous because of the plastic fragments 
produced by the pipe failure. There is a lot of energy store in a pipe system 
being tested with air. The stored energy is capable of causing a fatality due 
to flying pipe shards. 

I would recommend against  testing with air.

Regards

Jim

We have an AHJ requiring a 50 psi test on CPVC piping, we think that is 
excessive, and have always used 20 psi max. I know the best practice is to do a 
hydrostatic test, but thanks to the polar vortex we are having freezing 
temperatures and the builder needs to close up his walls. Right now we are 
looking for chapter and verse as to what the maximum recommended pressure is 
for an air test. Have looked through 3 different CPVC installation handbooks 
but the number is not jumping out at me. The TYCO Residential Dry System runs 
10 - 15 psi pressure. Note: This is not  a residential dry system we are trying 
to air test a system so the drywall can go on. When the building gets the heat 
turned on it will be a wet system.

Richard L. Mote 

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