Steve,

We missed seeing you at Dan's today.  I had hoped to get a look at your dry
firebox boiler setup.  It sounds like a great idea.

I hope all is well.

Take care,

Mike

-----Original Message-----
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Steve Shyvers
Sent: Monday, April 23, 2007 7:23 AM
To: Small-scale live steam discussions
Subject: [SSLiveSteam] Alcohol Firing a Standard Roundhouse Butane Boiler

Succeeded yesterday with a successful experiment to alcohol-fire a
Roundhouse single-flue butane boiler. It was a bench test using a simple
add-on firebox and a two-wick burner. No fancy calculations involved. Most
dimensions guesstimated. This first test with little more than a mock-up of
an external firebox blew the safety after not too many minutes and simply
amazed me. My last two loco projects were not brilliant in the firing
department until after a lot of experimentation and rebuilding.

The firebox was fabricated from olive oil can sheet metal and silver-brazed.
It fits under the aft 50mm of the boiler, and an extension wraps up around
the back of the boiler to connect the firebox to the existing single flue.
The wicks are positioned below the boiler's aft end, which makes the boiler
a C-type. Right now the boiler wrapper is holding the firebox onto the
boiler by means of flanges along the upper edges of the firebox that are
slipped under the wrapper before it's cinched tight. Properly it should have
a more secure method of mounting, and there should be some sort of sealant
to prevent leaks that might interfere with the draft.

The burner's two wick holders are each 11mm inside dia and 20mm deep inside
(fabricated from std copper pipe and pipe caps.) The wick holders are spaced
20mm apart. I did a proper job and silver-brazed the burner and fuel sump
assemblies.  The idea was that if the experiment were a success, then these
parts would be good for the final version and not need to be made again.
Otherwise they could be re-used in some other project.

To create a draft for the fire I rigged a blast nozzle in the smokebox
(standard Roundhouse) and fed it with an air jet from a garden sprayer
that's been setup as a low-pressure compressed air supply. The blast nozzle
was positioned below the narrowest part of the stack a distance equal to the
three times the stack's narrowest inside diameter. The nozzle height is
adjustable, and some experimentation must be done for the optimal blast
nozzle oriface size and position. Blast nozzle (a piece of K&S 1/8 inch
brass tubing) oriface was 3/32 inch for the test.  Probably bigger than
necessary.

In a few days I will try to post a photo or two of the bench test setup, the
burner assembly, and the firebox.

Steve
Duke of Spam
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