Insulation seems to be a common problem in many parts of the world.
I wonder just how difficult it can be to form little balls ( 10 -15 mm?) of 
clay mixed with a high portion of sawdust or the like and burn them to 900 
degrees C, which should be possible with a large TLUD .
This could be something like "pop clay" and shure has some nice properties.

Anyone knows about it?

Rolf 





On Fri, 14 Jun 2013 01:25:38 -0700
"Rebecca A. Vermeer" <[email protected]> wrote:

> Paul,
> I currently use wood ash as  insulating material between the kalan and 
> combustion chamber of the eco-kalan (a rocket stove using wood, charcoal, 
> coconut husk, shell, fronds and other parts of the coconut tree).  The 
> eco-kalan uses 75-85% less firewood and therefore a lot less ash is produced 
> compared to traditional kalans and other traditional cookstoves in Negros 
> Oriental, Philippines.   A shortage in supply of ash is one factor which 
> affects  sales of eco-kalan.    I  have considered making an insulating 
> material  using a  50-50 mix by volume of rice hull & clay in the form of 
> pellets or bricks which would be broken to pieces after firing.  I would fire 
> the pellets or the bricks along with the eco-kalans up to 900 degrees 
> Celsius.  Will there be significant formation of cristobalite under these 
> conditions?  Would handling the fired pellets or the breaking of the bricks 
> be a health hazard?  Thanks,
> 
> Rebecca Vermeer
> 
> From: Paul Olivier 
> Sent: Friday, June 14, 2013 12:07 AM
> To: Rebecca A. Vermeer 
> Cc: Jon Anderson ; [email protected] ; larry winiarski 
> Subject: Re: Fw: [Stoves] : Re: Insulation and stove life
> 
> Rebecca,
> 
> If we directly burn river hulls, there should be a lot of cristobalite 
> formed. If we gasify, this problem should be minimized, provided channeling 
> does not occur. Also there might be cristobalite in the particulate matter in 
> the combustion gases. With rice hull pellets in a TLUD  we have a lot less 
> channeling, and a lot less particulate matter. Therefore the rice hull pellet 
> becomes an attractive fuel for these and many other reasons.
> 
> Thanks.
> Paul Olivier
> 
> On Jun 14, 2013 1:44 PM, "Rebecca A. Vermeer" <[email protected]> wrote:
> 
>   Hello Paul,
>   Larry just told me that the silica content of rice hull ash is over 90%.  
> At the ETHOS 2013 Conference, I saw a TURBO stove developed in the 
> Philippines which used rice hull for fuel.  Given your comment below 
> regarding cristobalite “which is a nasty carcinogen” and severely hazardous 
> to human health (see link below), would you recommend the use of  rice hull 
> as a household fuel for cookstoves? 
> 
>   Rebecca Vermeer
> 
>   CRISTOBALITE LINK:
>   http://nj.gov/health/eoh/rtkweb/documents/fs/1657.pdf
>   From: Paul Olivier 
>   Sent: Wednesday, June 12, 2013 12:01 AM
>   To: Discussion of biomass cooking stoves 
>   Subject: Re: [Stoves] : Re: Insulation and stove life
> 
>   Paal,
> 
> 
>   One thing I look for on my burner is that all burner holes support a flame 
> throughout the process. If channeling occurs during the process or if char is 
> being burned as the process comes to a close, then one can see burner holes 
> that do not support a flame. This means that CO2 is being discharged from the 
> burner holes, and of course CO2 does not burn. When CO2 is formed, this 
> represents a big inefficiency, since combustion takes place far below the 
> pot. When this happens the sides of the reactor can easily turn red hot and 
> melt. I do not know how it is possible to spot the presence of CO2 if the top 
> of the reactor stays open and does not have a lid with burner holes.
> 
> 
>   If one turns up the fan a bit too high resulting in channeling, it can 
> happen that only a few holes (among a total of 80 in my case) do not support 
> a flame. If I turn the fan down a bit and shake the reactor, this problem is 
> immediately corrected. Also the effect of the presence of CO2 can be spotted 
> by the cook in another way. The distribution of heat to the pan is not even.
> 
> 
>   Also many of the positive characteristics of biochar are lost when biochar 
> is combusted and is reduced to ash. The combustion of biomass and biochar 
> takes place when channeling occurs, and the combustion of biochar takes place 
> if the fan is not turned off at the end of the process. Rice hull ash and 
> rice hill biochar are not at all the same thing when it comes to growing 
> plants. Also rice hull ash can easily contain cristobalite, which is a nasty 
> carcinogen. Under ordinary conditions, no farmer should be handling this 
> stuff.
> 
> 
>   Thanks.
> 
>   Paul
> 
> 
> 
> 
>   On Wed, Jun 12, 2013 at 1:06 PM, Paal Wendelbo <[email protected]> wrote:
> 
>     Ron
> 
>     By end of flame the color of the char is red to yellow, that indicate a 
> temperature of 700 to 800 ˚C and when there is no smoke, complete combustion 
> has taken place. Is that not good for biochar?
> 
>     Regards Paal W
> 
> 
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> 
> 
> 
>   -- 
>   Paul A. Olivier PhD
>   26/5 Phu Dong Thien Vuong
>   Dalat
>   Vietnam
> 
>   Louisiana telephone: 1-337-447-4124 (rings Vietnam)
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