>Walt you out there?  If so, would you care to chime in and add any new
>information?

        Haven't blown myself up yet :-)

Don't know that there's anything I'd call "new" but it's more along the lines of the saying that "the only thing new is the history you don't know." There have been so many interesting developments over the past decade that it's a challenge to sort them all out.

For example, the development of pressure swing absorption (and it's newer sister vacuum swing adsorption) now make it possible for micro plants to generate low cost oxygen on site, something which makes processes ranging from the old Union Carbide Purox process to auto-thermal steam reforming feasible for small plants.

Another example is torrefication, a process which increases the energy yield when converting wood chips in char, but also offers significant improvements in material handling.
                
        Here's a pic of our latest test reactor without its shroud.

http://www.windward.org/notes/notes64/stfrm01.jpg

The reactor will be encased in castable refractory insulation, so the angle iron welded to the outside is there to create channels through the insulation for hot gas to rise from the lower section to the upper, thereby heating the char in the reactor.

        Here's another shot that shows the heat exchanger a bit more clearly.

http://www.windward.org/notes/notes64/stfrm02.jpg

And another showing the shroud being put in place prior to pouring in the castable insulation.

http://www.windward.org/notes/notes64/atr02.jpg

The heat exchanger may not be needed, but it's an option we wanted to build in while it was easy to do so. This is a research reactor, and as ever, research is what you do when you don't know what you're doing :-)

        The Plan at this point is to fill the reactor with wood chips

http://www.windward.org/notes/notes64/wdchip01.jpg

produced by our PTO mounted chipper

http://www.windward.org/notes/notes64/wdchip02.jpg

and torrefy them into char, and then auto-thermally reform the char into syngas.

        Those unfamiliar with torrefication might want to start with this 
description.

http://hem.fyristorg.com/zanzi/torrefaction.html

Through the summer we've been busy with a variety of construction projects, but as the winter rains set in, we're looking forward to getting back to working on weaving together the many strands that go into a project like this. For example, we've built a 20'x40' workshop that will be getting a hydronic slab floor so that we can utilize the low grade heat coming out of the heat exchangers.

with best wishes from Windward,

Walt
http://www.windward.org/
                        

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