Why remove a working Onan?  I assume it is the 6.5 kW MCCK.  Is it raw
water cooled or does it have a heat exchanger?  The block on this
generator is basically bullett proof unless you run it too long w/o
cooling or oil.  I am restoring a '73 36' SS and the generator was a
cinch to work on.  You can still buy all the basic parts at the Onan
dealer.  Things like spark plugs, points / condensor, pump kits (both
fuel and cooling), and most of the gaskets.  The parts that are no
longer made can usually be found on eBay.  If you decide to keep it I
would search eBay and get yourself at least a spare ignition coil and
exhaust manifold.

When I started working on mine, I stripped all of the outer workings
off of the unit and did a compression check.  Low and behold the
cylinders were fine.  I rebuilt the carb, changed out some old wires,
rebuilt the fuel pump, new spark plugs, new oil, boiled the heat
exchanger and gave it a new coat of paint and finnally changed the
points.  Total spent on the unit was about 16 hours and $150 dollars.
I fired her up in my garage with a 5 gallon bucket for cooling and she
ran perfectly for 6 hours, running my shop vac and a pair of 500 watt
halogen lights.  Suprisingly it was quieter than my 'silent' honda,
that I use for camping, at full load.  (Yes I had it hooked up to the
vernatone lift muffler).  One other thing you may wnat to look at is
replacing the brushes in the generator portion.  I bought a set of
brushes, but when I looked inside I noticed that the ones in the unit
still had plenty of life.

If you decide to go this route I have all the shop manuals on this
unit, including the Control-O-Matic service manual if your unit is
equipped with automatic operation.  I can scan them in for you if you
wish.

After all that, I agree, a non marine gen-set is dangerous, no matter
where you put it, and I know some marinas in florida will not even let
you in the door with one.

Good luck,

Victor

On Aug 27, 9:22 pm, [email protected] wrote:
> Why would you remove it??? You certainly would not want to install a Honda 
> below deck. Big ventilation problem. Have you ever listened to a 2000 Honda 
> with a full load on it?? They really make a racket if on deck or on dock.
> What about fueling vapor below deck??
> What is wrong with the one already installed??
> Do you have an inverter/charger already? Do you have a smart battery charger? 
> (bulk,saturation,float type) one that does not fry batteries.
> Lots of consideration to do when looking at a genset and the whole electrical 
> system. Battery banks, gensets,inverter chargers etc. etc.
> Long time Uniflite owner just asking questions.
> Jim  
> Scappoose, Or
> 48 Yacht Fisher
> -------------- Original message from Rob B <[email protected]>: 
> --------------
>
>
>
>
>
> > Hi Len,
>
> > Mine is 36' 1969 Express Cruiser I was told....
>
> > If someone could verify my model I would appreciate it.
>
> > It has twin 440 Chryslers on gasoline. It does have the original Oman
> > genset in the center rear of the hold.
>
> > I am planning on removing it and buying a Honda next spring. My
> > reasoning is, more efficient, no water flowing, noise reduction, space
> > savings and weight savings.
>
> > I have a lot of basic cleaning and updating to do but that is what
> > winter is for.
>
> > My windows are in really bad shape so I am covering them with
> > Plexiglas for the winter then I will research solutions over the
> > winter.
>
> > Also like others I am looking for a window solution.
>
> > The slider / stainless track solution looks like a headache so I am
> > looking to replace them with fixed, more energy effiecient ones.
>
> > Best wishes.
>
> > Rob B
>
> > On Aug 26, 6:53 pm, Len wrote:
> > > Hi Rob B.
>
> > > I was starting to think I was the only one who had this style of a
> > > boat. Yours looks great !!
> > > What power do you have and what year is the boat. I was looking at the
> > > small changes
> > > in my boat to yours. The main thing I saw was the three draws and vent
> > > in the stb side
> > > by the love seat. Mine has one door and no vent up top.  Do you have a
> > > Gen-set
> > > in your boat? If so where did they mount it. Because I'm going to add
> > > one on mine this
> > > winter. Keep us posted !
>
> > > Len- Hide quoted text -
>
> - Show quoted text -
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