Might want to check 914 world.com there is a guy that does fiberglass 

On Nov 15, 2012,x at 9:05 PM, Mike B <[email protected]> wrote:

> I can't recommend using tempered hardboard (Masonite), as it's too thick.  
> It's also too hard to take a staple.  When I re-do my original '59 bug door 
> panels, I'll use the new door card stock that I bought from a local auto 
> upholsterer.  It's the same thickness, color and density of the original 
> material.  I use special short, non-corroding staples with a staple gun that 
> accepts them, so they can't break through. My early panels do have a white 
> vinyl piping that adds a little thickness.  I also bought a set of hole 
> punches from HF to make the clip and armrest bolt holes in the cards.  I'll 
> probably try to hot-glue the heat seam strips also.
> 
> Mike B.
> 
> On 11/15/2012 8:49 PM, Bert Knupp wrote:
>> Erin,
>> 
>> Yes, it's possible.  They hot-glue the covering to the fiberboard.  But the
>> glue used on the aftermarket doors is usually not too durable, so a sharp
>> putty knife can lift off the covering.  But It is an awful lot of trouble
>> (I've done it -- replacing a door of a '72 Super Beetle using 1/8" tempered
>> hardboard (Masonite, etc.).  But it's also half again as heavy -- the
>> tempered board is higher density and much heavier in weight.
>> 
>> -----Original Message-----
>> From: [email protected] [mailto:[email protected]] On Behalf
>> Of No Quarter
>> Sent: Thursday, November 15, 2012 4:57 PM
>> To: [email protected]
>> Subject: Re: [vintagvw] Repairing broken door panel holes
>> 
>> Bert - is there any way a person can remove the covering from that
>> fiberboard and then using the old as a template, make some out of PVC or
>> tempered hardboard?
>> 
>> NQ
>> ----- Original Message -----
>> From: "Bert Knupp" <[email protected]>
>> 
>> Volks,
>> 
>> I have TMI aftermarket door panels on my '70.  They're made of a weaker
>> fiberboard material than OEM panels.  Despite my most cautious efforts, I've
>> broken out the clip holes in a few places as I carefully pried out a panel
>> to remove it.  (Okay, not carefully enough.)  They pretty much crumbled
>> away.
>> 
>> I'm trying to think through the best repair.  I could drill and glue in a
>> larger segment of brand new fiberboard.  I could fabricate a "Plastic Wood
>> sandwich" at the location of the break.  I could glue in pieces of popsicle
>> sticks along the outer margins to give each clip something to "bite" on.
>> The panels are otherwise in like-new condition.  I don't want to use new
>> black trim screws (as I often see) since they're ugly and
>> non-original-looking.
>> 
>> So what has worked best for you?
>> 
>> Bert
> 
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