Hey NQ,
I have a '65 convertible with a swingaxle trans.  A 1600cc engine fits with no 
modification.  I do remove the exhaust before removing the engine from the car 
though. 

B.

> On Jan 1, 2015, at 11:48 PM, "No Quarter" <[email protected]> wrote:
> 
> Hey gang - NQ here.  My wife and I have been really busy over the past few 
> years.  When she moved here 4 1/2 years ago from Australia, we had 
> immigration to take care of, she went back to school to get her nursing 
> license, and we needed a place to live.  She's now a citizen as of December 
> 12th, she's working as a nurse, and we spent our holidays painting the inside 
> of our new house in the country where I can collect many VW.  Right now we 
> are up to around 17 or 18 assorted VWs for projects and parts!  LOL!
> 
> An upcoming project for us will be a restoration of a 1963 Beetle for her to 
> drive.  It's her dream car and so I've been thinking about how to approach 
> the restoration.  I really don't like how swing-axle transmissions tend to 
> leak and how you have to gut the entire rear-end for every single little bit 
> of maintenanace and repair.  The ease of the IRS set-up has spoiled me and so 
> I'd like to convert the beetle to IRS without too much sacrilege.
> 
> I've decided that I want to keep the stock pan and add upgrades to it that 
> would make it fairly easy to resort back to factory if anyone ever wanted to. 
>  I want to upgrade the front axle to the later brake system and have the 
> brackets welded on the rear to convert to IRS.  I have all the IRS parts I 
> need from parts dubs I've collected.  I had toyed with the idea of mating the 
> 1963 to a later IRS pan, but I decided against it, because it just makes it 
> too much a bastard beetle.  At least when you're in the bug, it will all 
> appear vintage and correct.  I didn't want to cut and reweld the 2 body 
> mounts under the rear fenders although I will have to cut, clearance, and 
> weld up the frame horns for CV clearance.
> 
> Before I do any of this, there remains one big question and that is can you 
> get blank drums of IRS beetles and have them drilled for wide-5 rims?  If so, 
> does anyone know if there is any appreciable offset that needs to be 
> countered by having the center of the wide-5 rims relocated closer to the 
> outside edge of the rim?  I'd want to do this before getting them 
> powder-coated.
> 
> As I'm getting older, I'm appreciating stock more and more.  It comes with 
> age because you sometimes just get tired of dorking with the same old stuff 
> over and over and by keeping it stock, you stand a good chance of it working 
> for a good long time.  I had entertained the idea of rebuilding a 40hp 
> engine, but there are so many advantages to a good ol' stock balanced and 
> blue-printed 1600, that I'd like to make the upgrade for my wife.  That means 
> an IRS transaxle would be needed to take advantage of the extra horsepower 
> (I'm sure a swing-axle trans could be upgraded to the steeper ring and pinion 
> with my personal favourite being the 4.12 set, but I don't want swing-axle on 
> this car.)  An area that concerns me is the heater box to firewall clearance 
> as I remember someone saying it could be quite a trick to get it to fit.  If 
> I'm going to do body work or have it done, it is possible that this part of 
> the firewall could be clearanced?  Does anyone have any experience with 
> getting a 1600 to fit in a 1963 beetle?
> 
> Thanks for entertaining my questions.  I'm just trying to get the game plan 
> put together for what we are going to do with her car.  I think a modest set 
> of upgrades for better breaking, longevity, and more get up and go will make 
> this a really nice car for her to drive.
> 
> Lookin' forward to any advice...  Thanks!
> 
> NQ 
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