Was the generator shaft seized?  Variable pitch blades locked at the 
shallowest position?


Patrick Shoemaker
Vector Data Systems LLC
[email protected]
office: (301) 358-1690 x36
http://www.vectordatasystems.com


[email protected] wrote:
> Ok, so, two weeks ago, after having stood for 4.5 years, through 2, and I 
> mean TWO "century" wind storms, my generator tower failed on a very normal 
> normal windy spring day.
> 
> We took it the rest of the way down, cut it apart, looking for the cause of 
> failure.
> 
> And found none.   No rust, no breaks, no corrosion,  nothing.
> 
> And found while it was down, that the generator windings and electronics had 
> burnt themselves up, as well.
> 
> A real head scratcher.    All the "obvious" stuff ain't there.
> 
> All we can think of is that there was some very localized freak conditions 
> that did what the storm a year and a half ago could not do.    The storm 
> then was so strong that about 1/3 of all homes suffered significant roof 
> damage.  Fields migrated across roads.   RV's tipped over.  parked Semis 
> tipped over.  metal buildings exploded.   Wind velocities at the normal 
> stations set records.   individual weather stations recorded high hurricane 
> velocities.
> 
> But our tower didn't bend or even show damage.
> 
> But two weeks ago, where we had predicted "gusts" to 35 or 40 mph, caused it 
> to fold.    We had changed the blades on it a couple weeks before, on the 
> advice of the maker of the generator.   They insisted that wind loading was 
> within 1% of the original.
> 
> So, we're re engineering it and back up it goes when the generator gets back 
> from the maker (who is rebuilding it under warranty).
> 
> I love a mystery.    NOT.
> 
> 
> 
> 
> 
> 
> ++++++++++++++++++++++++++++++++
> <insert witty tagline here>
> 
> 
> 
> 
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