Ah. Was the generator shaft spinning freely during the last two 
windstorms? A stalled (or nearly stalled ~ 15 RPM) rotor will present a 
much higher wind load to the tower than a freewheeling one will...

Patrick Shoemaker
Vector Data Systems LLC
[email protected]
office: (301) 358-1690 x36
http://www.vectordatasystems.com


[email protected] wrote:
> No, nothing like that.   The generator had purely electrical failure, and 
> was stuck in the "brake" mode, where the shaft only spins at perhaps 15 rpm, 
> no matter the wind.
> 
> I'd like to think I'm thorough, and yet I have found no reason for the tower 
> failure.    We're putting it back up about 60% stronger.   Well, when it 
> gets back, that is.
> 
> 
> 
> 
> 
> 
> ++++++++++++++++++++++++++++++++
> <insert witty tagline here>
> 
> ----- Original Message ----- 
> From: "Patrick Shoemaker" <[email protected]>
> To: "WISPA General List" <[email protected]>
> Sent: Wednesday, May 27, 2009 1:51 PM
> Subject: Re: [WISPA] (topic change) sort of tower failure...
> 
> 
>> Was the generator shaft seized?  Variable pitch blades locked at the
>> shallowest position?
>>
>>
>> Patrick Shoemaker
>> Vector Data Systems LLC
>> [email protected]
>> office: (301) 358-1690 x36
>> http://www.vectordatasystems.com
>>
>>
>> [email protected] wrote:
>>> Ok, so, two weeks ago, after having stood for 4.5 years, through 2, and I
>>> mean TWO "century" wind storms, my generator tower failed on a very 
>>> normal
>>> normal windy spring day.
>>>
>>> We took it the rest of the way down, cut it apart, looking for the cause 
>>> of
>>> failure.
>>>
>>> And found none.   No rust, no breaks, no corrosion,  nothing.
>>>
>>> And found while it was down, that the generator windings and electronics 
>>> had
>>> burnt themselves up, as well.
>>>
>>> A real head scratcher.    All the "obvious" stuff ain't there.
>>>
>>> All we can think of is that there was some very localized freak 
>>> conditions
>>> that did what the storm a year and a half ago could not do.    The storm
>>> then was so strong that about 1/3 of all homes suffered significant roof
>>> damage.  Fields migrated across roads.   RV's tipped over.  parked Semis
>>> tipped over.  metal buildings exploded.   Wind velocities at the normal
>>> stations set records.   individual weather stations recorded high 
>>> hurricane
>>> velocities.
>>>
>>> But our tower didn't bend or even show damage.
>>>
>>> But two weeks ago, where we had predicted "gusts" to 35 or 40 mph, caused 
>>> it
>>> to fold.    We had changed the blades on it a couple weeks before, on the
>>> advice of the maker of the generator.   They insisted that wind loading 
>>> was
>>> within 1% of the original.
>>>
>>> So, we're re engineering it and back up it goes when the generator gets 
>>> back
>>> from the maker (who is rebuilding it under warranty).
>>>
>>> I love a mystery.    NOT.
>>>
>>>
>>>
>>>
>>>
>>>
>>> ++++++++++++++++++++++++++++++++
>>> <insert witty tagline here>
>>>
>>>
>>>
>>>
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