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On Sun, 25 May 2008, cheetah wrote:

> yep a forstner bit will do the job nicely.
> alls he needs is about an inch and a half.
> i have a 3 inch forstner bit so they get quite large.
> jim
> At 07:52 PM 5/25/2008, you wrote:
>
>> Another option might be forstner bits. I don't know how big those bits go.
>>
>> earlier, Paul Franklin, wrote:
>>
>>> Somewhere in the distant past, probably at Sears, I bought a nest of
>>> deep whole saws for about $12.00. They would Easley cut a whole
>>> through 2 inch stock. They were definitely not of top quality and
>>> because of their extra depth they got out of round easily. They got
>>> a lot of use and didn't last all that long. They were a handy tool
>>> to have in my shop and I have looked for another set with out
>>> success, for the last couple of years.
>>>
>>> Paul Franklin
>>>
>>> ----- Original Message -----
>>> From: Dale Leavens
>>> To:
>> <mailto:blindhandyman%40yahoogroups.com><mailto:blindhandyman%40yahoogroups.com>[email protected]
>>> Sent: Sunday, May 25, 2008 11:00 AM
>>> Subject: Re: [BlindHandyMan] cutting a circular hole
>>>
>>> A fly cutter is a drill bit set into a thicker mandrill which is to
>>> be mounted into the chuck of a drill press. There is a bar which
>>> runs through a square hole in that mandrill laterally which can be
>>> slid further out from the shaft and tightened into place with a set
>>> screw. This lateral bar has another rectangular bar extending down
>>> with a beveled sort of sharpened chisel tip which revolves around
>>> the bit center as they both turn and which describes a circle the
>>> radius of the amount of the lateral beam protruding from the
>>> mandrill.This sharp chisel then is spinning at the radius from the
>>> center which has been selected by the user and of course the entire
>>> thing is necessarily unbalanced.
>>>
>>> In a drill press it does at least maintain it's position relative to
>>> the work being cut, on the end of a hand held drill though, just the
>>> off-center vibration makes it near impossible to keep steady. Once
>>> it begins biting into wood, and remembering at two points in the
>>> rotation it is cutting cross grain while at two other points it is
>>> cutting with the grain, the rotation torque is constantly variable.
>>> As hard and strong as the steel is, the possibility of any number of
>>> things failing is very high.
>>>
>>> Because of the design too, the depth of the fly cutter is only about
>>> an inch. They do come in different sizes, the one I have probably
>>> cuts up to about 4 and a half maybe 5 inches.
>>>
>>> My experience is that regardless of how much care I use one or other
>>> of the set screws fails during the process and usually it is the
>>> radius which begins expanding. I had such a problem when cutting to
>>> form a nice arch shaped cutout on the fence I made for my router
>>> table. My idea was to cut the hole just centered a little below the
>>> radius of the hole then with the table saw cut away the edges to
>>> form what would look like a very steady handed ban saw operator had
>>> formed a fine archway for the dust collection.
>>>
>>> From one side it turned out like that, the other side ended up
>>> having a quarter inch deep curved line about 3/8ths outside the
>>> circumference of the arc. I hid this from view by making that the
>>> back side of the fence and covering it with the construction into
>>> which the dust collection hose gets fitted.I then ordered two sets
>>> of what should be good quality hole saws.
>>>
>>> ----- Original Message -----
>>> From: John Schwery
>>> To:
>> <mailto:blindhandyman%40yahoogroups.com><mailto:blindhandyman%40yahoogroups.com>[email protected]
>>> Sent: Sunday, May 25, 2008 9:10 AM
>>> Subject: Re: [BlindHandyMan] cutting a circular hole
>>>
>>> What is a fly cutter and what sizes of holes do they cut?
>>>
>>> earlier, Dale Leavens, wrote:
>>>
>>>> Fly cutters in anything other than a drill press which keeps it
>>>> running true are prone to breaking apart or having bits fly off if
>>>> they aren't kept running absolutely true. You are warned never to
>>>> use them outside of a drill press.
>>>>
>>>> A broken wrist is only one of a number of serious injuries one
>> can sustain.
>>>>
>>>> ----- Original Message -----
>>>> From:
>> <mailto:spiro%40netaxs.com><mailto:spiro%40netaxs.com><mailto:spiro%40netaxs.com>[EMAIL
>>  PROTECTED]
>>>> To:
>>>
>> <mailto:blindhandyman%40yahoogroups.com><mailto:blindhandyman%40yahoogroups.com><mailto:blindhandyman%40yahoogroups.com>[email protected]
>>>> Sent: Sunday, May 25, 2008 12:49 AM
>>>> Subject: Re: [BlindHandyMan] cutting a circular hole
>>>>
>>>> spade bits and fly cutters, (hole cutter for drill press here) are
>>>> similarly difficult to 360 center and can wrench a wrist if they hit a
>>>> knot in the wood.
>>>>
>>>> On Fri, 23 May 2008, Dale Leavens wrote:
>>>>
>>>>> You should never use a hole cutter in anything other than a drill
>>>> press for reasons of safety however you can safely use a hole saw.
>>>> These come in a number of sizes, I think my largest is 4 and a half
>>>> inches. These can be used in a hand power drill. There is a central
>>>> twist bit which is longer than the peripheral ring with saw teeth.
>>>> The twist bit guides the rotating saw into and on through the wood.
>>>>>
>>>>> I suggest that once the bit comes out the far side and before the
>>>> rotating saw part cuts through that you remove the hole saw and
>>>> complete the cut from the other side to keep it from tearing the
>>>> wood as it exits.
>>>>>
>>>>> You can buy individual hole saws or a set. If not readily
>>>> available where you live I bought my sets from Leevalley.com.
>>>>>
>>>>> I doubt you will find a spade bit big enough but you could get a
>>>> large auger bit for a hand brace & bit.
>>>>>
>>>>> Hope this helps.
>>>>>
>>>>> ----- Original Message -----
>>>>> From: Robert Riddle
>>>>> To:
>>>
>> <mailto:blindhandyman%40yahoogroups.com><mailto:blindhandyman%40yahoogroups.com><mailto:blindhandyman%40yahoogroups.com>[email protected]
>>>>> Sent: Friday, May 23, 2008 2:19 PM
>>>>> Subject: [BlindHandyMan] cutting a circular hole
>>>>>
>>>>>
>>>>> I need to cut a circular hole in one of the boards comprising my
>>>> picnic table for the umbrella. Everything I've read says to use a
>>>> circle cutter in a drill press, which I don't have. Are there any
>>>> other options?
>>>>>
>>>>> [Non-text portions of this message have been removed]
>>>>>
>>>>>
>>>>>
>>>>>
>>>>>
>>>>>
>>>>> ----------------------------------------------------------
>>>>>
>>>>>
>>>>> No virus found in this incoming message.
>>>>> Checked by AVG.
>>>>> Version: 7.5.524 / Virus Database: 269.24.0/1462 - Release Date:
>>>> 5/23/2008 7:20 AM
>>>>>
>>>>>
>>>>> [Non-text portions of this message have been removed]
>>>>>
>>>>>
>>>>
>>>> ----------------------------------------------------------
>>>>
>>>> No virus found in this incoming message.
>>>> Checked by AVG.
>>>> Version: 7.5.524 / Virus Database: 269.24.1/1464 - Release Date:
>>>> 5/24/2008 8:56 AM
>>>>
>>>> [Non-text portions of this message have been removed]
>>>>
>>>>
>>>> No virus found in this incoming message.
>>>> Checked by AVG.
>>>> Version: 8.0.100 / Virus Database: 269.24.1/1464 - Release Date:
>>>> 5/24/2008 8:56 AM
>>>
>>> John
>>>
>>> [Non-text portions of this message have been removed]
>>>
>>> ----------------------------------------------------------
>>>
>>> No virus found in this incoming message.
>>> Checked by AVG.
>>> Version: 7.5.524 / Virus Database: 269.24.1/1464 - Release Date:
>>> 5/24/2008 8:56 AM
>>>
>>> [Non-text portions of this message have been removed]
>>>
>>> [Non-text portions of this message have been removed]
>>>
>>>
>>> No virus found in this incoming message.
>>> Checked by AVG.
>>> Version: 8.0.100 / Virus Database: 269.24.1/1464 - Release Date:
>>> 5/24/2008 8:56 AM
>>
>> John
>>
>> [Non-text portions of this message have been removed]
>>
>>
>> No virus found in this incoming message.
>> Checked by AVG.
>> Version: 8.0.100 / Virus Database: 269.24.1/1465 - Release Date:
>> 5/25/2008 1:22 PM
>
>

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