Ed,

Any saw you use will create a lot of heat.  With that in mind, keep a light 
feed rate in place so the saw doesn't create extra friction.  You should be 
able to use a circular saw too, as long as you have a fine tooth blade.  For a 
7 and a quarter inch blade I'd want something like a 40 tooth blade and again 
just move slowly.  I've cut quarter inch Plexiglas this way with no problems 
other than all the dust that went inside my shirt...

----- Original Message ----- 
From: Edward Przybylek 
To: [email protected] 
Sent: Wednesday, July 08, 2009 2:29 PM
Subject: RE: [BlindHandyMan] Cutting Nylon





Hi Dale,

I tried using a utility knife but it barely made a scratch in the nylon.
I'm going to borrow my brother's jigsaw and see if that works. Thanks.

Take care,

Ed

From: [email protected] [mailto:[email protected]]
On Behalf Of Dale Leavens
Sent: Tuesday, July 07, 2009 5:27 PM
To: [email protected]
Subject: Re: [BlindHandyMan] Cutting Nylon

Have you tried first scoring it with the point of a sharp utility knife then
folding it away from the scored side to snap it? It may not come fully away
but you can then just run the blade along the holding bit to separate the
pieces. I used to have a hooked knife with a carbide tip for scoring
laminate which worked well for that sort of thing.

You might be able to cut it with a jig saw particularly if you have an
orbital variable speed one that you can slow fully down.

Heat is your enemy with a power tool.

Another possibility might be a sheet metal guillotine. That thick, I doubt
would cut even with a very heavy duty paper cleaver but some are remarkably
capable, they will remove fingers.

----- Original Message ----- 
From: Edward Przybylek 
To: [email protected] <mailto:blindhandyman%40yahoogroups.com> 
Sent: Tuesday, July 07, 2009 5:04 PM
Subject: [BlindHandyMan] Cutting Nylon

Hi all,

I'm trying to cut a quarter inch thick sheet of nylon. So far I've tried
using a 80 tooth circular saw blade and another that has teeth like a
hacksaw blade. In both cases, the cut was terrible and there was a lot of
melted nylon along the path of the cut. I also tried to cut the sheet with
a utility knife but this wasn't very successful either. Does anyone have
any suggestions on the best way to cut nylon? Any help greatly appreciated.

Take care,

Ed Przybylek

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